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Customer Support: 1-866-409-4581

AIR COMPRESSOR

TROubLeShOOTINg

proBlem

poSSIBle cauSe

poSSIBle SolutIonS

Pressure drop in the tank.

Air leaks at connections.

Let the compressor build pressure in the tank, to

the maximum pressure if possible. brush soapy

water on air connections and look carefully for air

bubbles. Tighten leaky connections. If the problem

persists, contact the seller for further advice.

The solenoid valve leaks when

the compressor is idle.

Non-return valve seal is defective.

Let the air in the tank flow out until all the pressure

is released. Then remove the non-return valve plug

and clean the valve seal. If necessary, replace the

seal and then reinstall all components.

The compressor stopped and

does not start.

Overload cutout operated because of

motor overheating.

Check that the main voltage corresponds to

specifications. An extension cord that is too thin or

too long can cause a voltage drop and cause the

motor to overheat. Allow the motor to cool down.

Press the Reset button to restart the air

compressor ensure that the compressor is plugged

into a socket as close as possible to the consumer

unit or fuse box.

Motor windings are burned out.

Contact Customer Support.

The motor does not start and

makes a humming noise.

Capacitor is burned out.

Replace starter capacitor.

The motor does not start or starts

slowly.

Low voltage supply to the motor.

Check that the main voltage corresponds to

specifications. An extension cord that is too thin or

too long can cause a voltage drop and cause the

motor to overheat. Allow the motor to cool down.

Press the Reset button to restart the air

compressor ensure that the compressor is plugged

into a socket as close as possible to the consumer

unit or fuse box.

The compressor is noisy with

metallic clangs.

Compressor head gasket broken or

valve faulty.

Stop the compressor and contact the dealer.

The compressor does not reach

the maximum pressure.

Compressor head gasket broken or

valve faulty.

Stop the compressor and contact the dealer.

The compressor doesn't seem to

provide as much air as it did

when new and/or the compressor

cuts off within a much shorter

time period.

The pressure switch needs adjusting.

Stop the compressor and contact the dealer.

The tank is full of water due to

condensation.

Open the ball valve and release the pressure.

Open the drain valve and release the water within

the tank.

The motor pump unit does not

stop when the tank pressure

reaches its maximum working

pressure (8 bar or 116 PSI) and

the safety valve vents air.

Pressure switch defective or needs

adjusting.

Stop the compressor immediately and contact

Customer Support.

Summary of Contents for 10010DC

Page 1: ...ULTRA QUIET OIL FREE AIR COMPRESSOR OwnER S MAnUAL CALIFORnIA AIR TOOLS 10010DC WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 4581 ...

Page 2: ...tenance _________________________________10 draining the air tank air dryer_________________10 changing the air filter__________________________10 testing for leaks ______________________________10 cleaning _____________________________________10 Storage______________________________________10 trouBleShootIng ____________________________11 SpecIfIcatIonS________________________________12 electrica...

Page 3: ...OOLS COM please provide the information below Model number and Serial number and specifications shown on the Model number Serial number plate Part number or numbers shown in the parts list section of the owner s manual for your air compressor model A brief description of the trouble with the air compressor do not return your air compressor for service or parts to the store dealer where purchased I...

Page 4: ... the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are capable of propelling items metal chips fasteners and particulates at high speed into the air and could result in injury Always wear approved head and eye protection Never point the air stream at any ...

Page 5: ...chments Never make adjustments to the factory set pressures Never exceed manufacturer s maximum allowable pressure rating attachments Because of extreme heat do not use plastic pipe or lead tin solder joints for a discharge line WARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If spar...

Page 6: ...6 Customer Support 1 866 409 4581 AIR COMPRESSOR ...

Page 7: ...t there is adequate airflow around the machine There must be at least 2 feet of obstacle free space surrounding and above the air compressor use in areas with clean air For proper operation and to maximize the longevity of the air compressor it is very important that the air drawn into the air compressor is clean The air compressor should not be used in areas where dust or particulates are in the ...

Page 8: ... duty cord that is no more than 25 feet long and at least 14 gauge use only a 3 wire extension cord that has a 3 blade grounding plug OPeRATINg The AIR COMPReSSOR Save this manual for future reference Introduction This air compressor features a compact structure stable performance a high airflow rate easy operation and low maintenance because the air compressor produces no oil in the airflow it ca...

Page 9: ...ring operation the cooling fins of the cylinder head and delivery pipe become hot Allow the air compressor to cool before touching it DO NOT place a storage cover on the unit during operation Only place a cover on the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and pow...

Page 10: ...e air filter will become clogged This will reduce the air intake capabilities of the air compressor reducing performance Therefore the air filter must be replaced regularly 1 Open the lid of the air filter and remove the old air filter element 2 Replace with a new air filter element and close the lid testing for leaks Make sure all connections are tight do not overtighten A small leak in any hose ...

Page 11: ...es not start and makes a humming noise Capacitor is burned out Replace starter capacitor The motor does not start or starts slowly Low voltage supply to the motor Check that the main voltage corresponds to specifications An extension cord that is too thin or too long can cause a voltage drop and cause the motor to overheat Allow the motor to cool down Press the Reset button to restart the air comp...

Page 12: ...arth wire Green Red cords for Capacitor Electric cord for motor Solenoid valve Electric cord for motor Pressure switch Overload protector MAX temperature 135 C Pressure switch Safety valve Pressure gauge Regulator Pressure gauge Ball valve Filter Drain valve Air intake Check valve Solenoid valve Compressor Tank ...

Page 13: ...ecific legal rights and you may also have other rights which may vary from state to state disclaimer of other Warranties To the fullest extent permitted by applicable law this limited warranty is exclusive and expressly in lieu of any and all other warranties including without limitation any implied warranties of merchantability or fitness for a particular purpose or any other implied warranties t...

Page 14: ...nded by California Air Tools Inc 7 Normal wear 8 The use of accessories or attachments not recommended by California Air Tools Inc 9 Acts of god The application of these exclusions will be determined at the sole discretion of California Air Tools Inc registration Warranty registration with California Air Tools Inc is required on all products you can mail the enclosed registration form Warranty is ...

Page 15: ...ation date of Purchase _____________________________________________________________ MM dd yyyy Model Number ______________________________________________________________________________ Serial Number ___________________________________________________________ Found on name plate Purchased Location __________________________________________________________________________ Purchase Price _________...

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