background image

Installation

The Caleffi 5213TM series must be installed by a licensed plumber or, where applicable, a
licenced plumber who has undertaken T.A.F.E. training in Thermostatic Mixing Valves.
The installer has a duty of care to ensure that all aspects of the installation comply with AS/NZS
3500 current regulations and legislation.
The Caleffi 5213TM series should be installed using the appropriate Standard, Code of Practice
and legislation applicable to each state and following the details in this manual.

Prior to the installation of the Caleffi 5213TM series valve the system must be checked to ensure
that the 

system operating conditions fall whithin the recommended operating range of the

valve, i.e. verify supply temperatures, supply pressures, risk assessments, etc.

The supply system into which the Caleffi 5213TM series is to be installed must be thoroughly
flushed and cleaned to remove any debris which may accumulate during the installation.
Failure to remove any debris will affect the performance and the manufacturer’s warranty on the
product.
In areas that are subject to high levels of aggressive water, provision must be made to treat the
water prior to it entering the valve.

The valve can be installed in any position, whether vertical or horizontal. It is essential that the
access to the valve is not obstructed for future maintenance that may be required to the valve
or associated fittings.

It is essential that when the installation is designed and/or installed, all current legislation is
noted, e.g. the maximum distance from the outlet of the valve to any terminal fitting. We
recommend that the Caleffi 5213TM series valve is installed as close as practically possible to
the outlet which it is serving.

The connecting hot and cold water supplies must be connected to the valve strictly in
accordance with the indications on the body of the valve.
The inlets of the valves are clearly marked with the letters H (hot) and C (cold).
The outlet is marked with the word MIX.

Where one or both the incoming supply pressures are excessive, a Caleffi pressure reducing
valve should be fitted to reduce the pressure(s) to within the limits as quoted previously.

Any thermostatic mixing valve must be installed with isolating valves, line strainers and check
valves at both the inlets. Isolating valves are required so that the water supply to the valve can
be isolated in the event that servicing is required. Strainers are required to prevent debris from
entering the valve. Check valves are required to both hot and cold inlets to prevent cross-
connection.

The Caleffi 5213TM series is supplied complete with the line strainers and the check valves at
the hot and cold inlets.
Isolating valves at the inlets must be fitted in conjunction with the Caleffi 5213TM series.

To ensure that the performance of the Caleffi 5213TM series valve is maintained (in the event
of cold water failure), the temperature of the hot water supply at the point of entry to the valve
must be a minimum of 10°C higher than the set mixed water discharge temperature.

The pipework to and from the valve must not be used to support the weight of the valve.

If the valve is not installed correctly then it will not function correctly and may put the user in
danger.

6

F. istr. 38650_5213 9-07-2007 14:04 Pagina 6

Summary of Contents for 521312TM

Page 1: ...e i e within hospitals schools nursing homes etc The valve is designed to prevent the flow of water discharging from the mixed water outlet in the event of the failure of hot or cold supply The valve...

Page 2: ...e static 1400 kPa Maximum working pressure dynamic 500 kPa Minimum working pressure dynamic 20 kPa Maximum unbalanced dynamic supply hot cold or cold hot 6 1 Minimum temperature differential between h...

Page 3: ...ve If there are variations of temperature or pressure at the inlets the internal element automatically reacts attempting to restore the original temperature setting Thermal shut off In the event of a...

Page 4: ...ower bath or bidet The system must be sized taking into account the current legislation with regard to the nominal flow rate of each outlet The reference is AS NZS 3500 1 G l min 5 2 2 5 3 3 5 4 10 1...

Page 5: ...9 10 4 6 7 5 2 3 1 VALVE BODY UNION NUT SEAL INSERT CHECK VALVE TAIL PIECE BODY INSERT STRAINER TEMPERATURE SPINDLE LOCKING NUT FLOW CONVEYOR THERMOSTATIC ELEMENT O RING SEAL UNDER SPRING UPPER BODY...

Page 6: ...the outlet of the valve to any terminal fitting We recommend that the Caleffi 5213TM series valve is installed as close as practically possible to the outlet which it is serving The connecting hot an...

Page 7: ...ost Importance i e within hospitals schools nursing homes etc This type of valve is intended mainly for use in applications with set temperature below 45 C Thermostatic Mixing Valve Thermostatic Mixin...

Page 8: ...e established the valve can be commissioned Due to the unique design of the cap the temperature setting can be adjusted by removing the cap from the valve body and reversing the cap onto the temperatu...

Page 9: ...Temperature adjustment Remove the cap Direction of temperature adjustment Temperature adjustment Lock adjustment spindle with locking nut 1 2 3 4 9 F istr 38650_5213 9 07 2007 14 04 Pagina 9...

Page 10: ...213TM series valves can be accessed in a similar way to 1 to ensure freedom of operation and correct seating 3 In case of service work the internal components of the valve can be dis assembled for cle...

Page 11: ...e water supplies at the inlets of the valve c Incorrect commissioning of the valve a Insufficient water supplies b Fluctuations in supply pressures temperatures c Adverse effect created by other draw...

Page 12: ...ry to the requirements of AS 4032 1 2005 and it has the Licence N 2466 NSW approval The Caleffi 5213TM series thermostatic mixing valves are approved by the relevant authorities for use in health care...

Page 13: ...be used for temperatures and pressures outside the above limits please consult the Australian Agent 3 If the cold water temperature is near freezing point refer to AS 3500 1 2 4 Temperature setting m...

Page 14: ...Pressure ratio This pressure ratio is calculated as Hot dynamic inlet pressure Cold dynamic inlet pressure or Cold dynamic inlet pressure Hot dynamic inlet pressure The maximum dynamic pressure ratio...

Page 15: ...15 F istr 38650_5213 9 07 2007 14 04 Pagina 15...

Page 16: ...16 F istr 38650_5213 9 07 2007 14 04 Pagina 16...

Page 17: ...17 F istr 38650_5213 9 07 2007 14 04 Pagina 17...

Page 18: ...18 F istr 38650_5213 9 07 2007 14 04 Pagina 18...

Page 19: ...19 F istr 38650_5213 9 07 2007 14 04 Pagina 19...

Page 20: ...2 8491 R A Fax 39 322 863723 Http www caleffi com E mail info caleffi it AUSTRALIAN AGENT ALL VALVE INDUSTRIES Pty Ltd 30 205 Port Hacking Road Miranda NSW 2228 Tel 02 8543 5111 Fax 02 8543 5122 E mai...

Reviews: