background image

Commissioning

After installation, the valve must be tested and commissioned in
accordance with the instructions given below, taking into account
current applicable standards.
1) Ensure that the system is clean and free from any dirt or debris

before commissioning the thermostatic mixer.

2) It is recommended that the temperature is set using a suitable

calibrated

digital

thermometer.

The

valve

must

be

commissioned by measuring the temperature of the mixed
water emerging at the point of use.

3) The maximum outlet temperature from the valve must be set

taking account of the fluctuations due to simultaneous use.
It is essential for these conditions to be stabilised before
commissioning.

4) Adjust the temperature using the adjusting knob on the valve.

For safety reasons, it is advisable to limit the maximum mixed
water temperature to 120°F in domestic hot water systems.

Setting the temperature

The temperature is set to the required value by means of the
adjusting knob with the graduated scale on the top of the valve.

Preset locking

Position the handle to the number required. Unscrew the head
screw, pull off the handle and reposition it so that the handle fits
into the internal slot of the knob. Tighten the head screw.

Maintenance

In service tests should be carried out regularly to monitor the
mixer performance, as deterioration of performance could
indicate that the valve and/or the system require maintenance. If,
during these tests, the temperature of the mixed water has
changed significantly in comparison with the previous test, the
details given in the installation and commissioning sections
should be checked and maintenance carried out.
The following aspects should be checked regularly to ensure that
the optimum performance levels of the valve are maintained.
Every 12 months at least, or more often if necessary.

1) Check and clean the system filters.
2) Verify that any check valves positioned upstream of the Caleffi

valve are operating correctly, without problems caused by
impurities.

3) The Caleffi valve should not be dismantled. Limescale can be

removed from internal components by immersion in a suitable
de-scaling fluid.

4) When the components which can be maintained have been

checked, commissioning should be carried out again.

Min

1

2

3

4

5

6

7

Max

81

90

100

111

120

127

136

145

152

Pos.

27

32

38

44

49

53

58

63

67

MIN

MAX

7

1

2

3

Summary of Contents for 2521 Series

Page 1: ...rials Body Low lead brass 0 25 Lead content chrome plated Shutter PSU Springs Stainless steel Seals EPDM Setting range 85 150 F 30 65 C Accuracy 3 F 2 C Max working pressure static 200 psi 14 Bar Max...

Page 2: ...ommissioning and maintenance of the thermostatic mixer take the necessary precautions to ensure that such temperatures do not endanger people CAUTION In the case of highly aggressive water arrangement...

Page 3: ...een the hot and cold water passages Even when there are pressure drops due to the drawing off of hot or cold water for other uses or variations in the incoming temperature the mixer automatically regu...

Page 4: ...diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Regulating knob Head fixing screw Regulating spindle O Ring seal Upper shutter seat Thermostatic element Inner shutter O Ring Outer shutter O Ring O...

Page 5: ...manual taking into account all current applicable standards Caleffi 2521 series mixing valve can be installed in any position either vertical or horizontal The following are shown on the valve body H...

Page 6: ...agrams COLD BLUE HOT RED MIX Key to symbols Safety relief valve Isolation and check valve Isolation valve Expansion vessel Filter HOT COLD MIX MIN MAX 7 1 2 HOT COLD CALEFFI MIN MAX 7 1 2 T Normally c...

Page 7: ...red Unscrew the head screw pull off the handle and reposition it so that the handle fits into the internal slot of the knob Tighten the head screw Maintenance In service tests should be carried out re...

Page 8: ...oad Milwaukee WI 53208 T 414 238 2360 F 414 238 2366 CALEFFI Safety The thermostatic mixer must be installed by a licensed plumber in accordance with national regulations and or relevant local require...

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