Cal Flame CONVECTION 3000 GRILL Owner'S Manual Download Page 61

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Owner’s Manual

Page 59

Model No

BBQ872

BBQ873

BBQ874

BBQ874C

BBQ875

BBQ898

ill F

eatures

2-Bur

ner

3-Bur

ner

4-Bur

ner

4-Bur

ner

Con

ection

5-Bur

ner

Single Side Bur

ner

Doub

le Side Bur

ner

BTU Output

40,000

45,000

60,000

75,000

17,500

35,000

Cooking Area

509 Sq.

850 Sq.

900 Sq.

242 Sq.

Infr

ared Bur

ner

N/A

11,000 BTU

15,000 BTU

18,000 BTU

N/A

Rotisser

N/A

Opt

N/A

Opt

Bur

ner Design

SS "H"

ass Design

Ignitor Design

Rotar

Mater

ial

NG or LP

Dimensions

25" Wide

5" Wide

25" Wide

Lights

N/A

ate Design

V Design

ate Mater

ial

304 SS

Con

ection Gr

ill

N/A

Smok

e T

N/A

Opt

N/A

Finish

olished SS

Instr

uction

Silk Screen

Constr

uction

Doub

le W

alled

Doub

le W

alled

Doub

le W

alled

Doub

le W

alled

Doub

le W

alled

Doub

le W

alled

Doub

le W

alled

elded

alled W

alled

alled W

alled

Fla

or Bar

304 SS

N/A

Full Width

N/A

Opt

arr

anty Bur

ners

ear

Lif

etime on

Lif

etime on

Lif

etime on

Lif

etime on

Lif

etime on

Lif

etime on

Bur

ners

Bur

ners

Bur

ners

Bur

ners

Bur

ners

Bur

ners

arr

anty

Str

ucture

1 Y

ear

1 Y

ear

1 Y

ear

1 Y

ear

1 Y

ear

1 Y

ear

1 Y

ear

OPT - Optional items ma

y be ordered through the P

rts Depar

tment.

Please see Accessor

ies f

or par

t n

umbers

Natur

al Gas - NG

Liquid Propane - LP

able 2.

2004 CAL FLAME Drop-In Gr

ill and Side Bur

ner Prog

BBQ’s

Summary of Contents for CONVECTION 3000 GRILL

Page 1: ...ation without written consent is strictly prohibited This Owner s Manual is for barbecues manufactured after July 1 2004 Due to continuous improvement programs all models operation and or specificatio...

Page 2: ......

Page 3: ...on Carts 22 Convection 3000 4 Burner Grill 24 Grill Installation 28 Installation of New Side Burner 30 Installation of New Access Doors 31 Sports Bar Canopy 32 Liquid Propane LP Requirements 37 Natura...

Page 4: ...ns must be made before development can take place Throughout this manual the owner will encounter 3 product lines Barbecues Firepits fireplaces and Carts Each product line will have similar lighting m...

Page 5: ...flexible gas hose must be inspected before each use NEVER USE A NAKED FLAME FOR TESTING LEAKS 7 BURNERS The location of the burners to the main orifice is vital for safe operation check to assure the...

Page 6: ...o dissipate 7 Unless specifically recommended in this manual do not repair or replace any part of the grill A qualified technician should perform all of the service Any repairs made by a non C A I app...

Page 7: ...l injury 6 When using the grill do not touch the grill rack burner grate or immediate surroundings as these areas become extremely hot and could cause burns 7 Proper apparel is a safety consideration...

Page 8: ...ms Damage caused by direct sunlight Damage caused as a result of failure to follow the operating instructions as defined in this Owner s Manual This Limited Warranty applies only to barbecues normally...

Page 9: ...our appliances i e lights rotisserie refrigerator receptacles etc When determining a suitable location take into account concerns such as exposure to wind proximity to traffic paths and windows that o...

Page 10: ...o get the juiciest meats add seasoning or salt after the cooking is finished and turn the meat only once juices are lost when the meat is turned several times Turn the meat just after the juices begin...

Page 11: ...make sure there is gas in the tank and it is sitting upright For natural gas units make sure the shut off valve is on 1 Make sure the drip tray is in place 2 Light the grill burners using the instruct...

Page 12: ...heat is ideal for searing in the natural juices and nutrients found in quality cuts of meat Cooking with the Rotisserie The rotisserie system is designed to cook items from the back using infrared hea...

Page 13: ...cedure or try Manual Lighting procedure as shown below 6 Upon successful lighting repeat the process on any other available IR burner you may wish to light Manually Lighting The Infrared or Rotisserie...

Page 14: ...Grill Grill Grill Grill Grill Infrared Burner Lt Light Switch C 300S 5 Burner w Side Burner Light Switch Infrared Burner Grill Grill Grill Side Burner Rt Side Burner Lt CS 3000S 3 Burner w Side Burner...

Page 15: ...e meat just after the juices begin to bubble to the surface Trim any excess fat from the meat before cooking To prevent steaks or chops from curling during cooking slit the fat around the edges at 2 i...

Page 16: ...em match hold near the burner ports 6 Push in and turn counter clockwise the grills gas control knob just past the LIGHT position to HIGH 7 Listen for the Whoosh sound If the burner does not light aft...

Page 17: ...nob rapidly counter clockwise past the light position You will hear a loud click 3 If the burner does not light on the first try repeat immediately 4 If the burner does not light within 5 seconds turn...

Page 18: ...Islands Owner s Manual Page 16 Owner s Manual Figure 8 C 200 60 36 31 38 47 38 39 27 30 27 39 48 36 Figure 7 C 100B Figure 6 C 100...

Page 19: ...Owner s Manual Islands Owner s Manual Page 17 97 24 38 72 32 Figure 11 C 250B 96 44 40 38 66 18 48 35 44 41 7 0 Figure 12 C 300L Figure 9 C 225 Figure 10 C 250...

Page 20: ...ds Owner s Manual Page 18 Owner s Manual 78 96 86 44 40 18 33 38 66 38 44 40 46 18 35 96 83 62 40 44 38 18 66 51 96 18 78 32 38 44 40 96 Figure 15 C 400R Figure 16 MC 500 Figure 13 C 300R Figure 14 C...

Page 21: ...Owner s Manual Islands Owner s Manual Page 19 116 94 66 51 18 40 44 38 38 18 66 51 83 62 44 40 Figure 17 MC 600 Figure 18 MC 700 105 34 71 38 43 33 44 40 Figure 19 G 1000...

Page 22: ...Islands Owner s Manual Page 20 Owner s Manual 197 113 112 126 Figure 22 G 2500 F Figure 21 G 2500 124 89 33 34 42 44 40 38 Figure 20 G 2000...

Page 23: ...Owner s Manual Islands Owner s Manual Page 21 Figure 25 G 3500F 163 36 38 18 81 26 44 40 Figure 24 G 3000 Sports Bar Figure 23 G 3000...

Page 24: ...get the juiciest meats add seasoning or salt after the cooking is finished and turn the meat only once juices are lost when the meat is turned several times Turn the meat just after the juices begin t...

Page 25: ...ts make sure there is gas in the tank and it is sitting upright For natural gas units make sure the shut off valve is on 1 Make sure the drip tray is in place 2 Light the grill burners using the instr...

Page 26: ...ing near the end of the cooking time Warming rack is used for defrosting or for keeping food warm while grilling Grilling Hints The cooking of meat whether rare medium or well done is affected to a la...

Page 27: ...is then redistributed Intake fan mounted on inside of grill area to pull heat inward Your grill is equipped with a grounded 3 prong 120 VAC plug located in the lower left rear corner of your cart and...

Page 28: ...View Intake Design Shown Rear View Exhaust Design Shown Exhaust Intake Hot Air Fan Intake Recirculation Opening Intake Opening Intake Opening Intake Hot Air Redistribution Channels Hot Air Redistribu...

Page 29: ...Well 150 to 155 Not pink Well Done 160 to 165 Steak is uniformly brown throughout Poultry Poultry 165 to 170 Cook until juices run clear Turkey 165 to 170 Cook until juices run clear legs move easily...

Page 30: ...e grill only in a well ventilated area Locate BBQ Islands grills and stainless steel carts in well ventilated areas and only on solid flat foundations i e cement slab or deck Do NOT place BBQ Islands...

Page 31: ...sions Gas Inlet Can Be Located Anywhere Within 5 of Shaded Area Cut Out Dimensions 9 1 4 5 x5 38 22 1 2 23 1 2 13 1 2 31 1 4 9 1 2 A 24 1 2 3 Burner 4 Burner 5 Burner A 24 1 2 32 39 1 2 3 Burner 4 Bur...

Page 32: ...Grill From Side Burner T Adapter 3 8 Threaded To side burner located underneath behind burner To grill located underneath and behind grill Gas Line Figure 33 Side Burner Installation INSTALLATION OF...

Page 33: ...s Doors 1 Provide cut out and door jamb with inside dimensions as follows 16 1 4 X 19 for single door 28 1 4 x 19 3 8 for double door 2 Secure the steel frame with 16 screws of type 10 x truss head ph...

Page 34: ...s strongly advised that the equipment be stored in a dry and moisture free environment The electronic equipment that is used with the G3000 Island Sports Bar is high end audio and video equipment ther...

Page 35: ...sion up through the junction box located on top of the canopy 2 The A V cables coming from the television will then be plugged into a set of longer cables color match the cables red to red white to wh...

Page 36: ...canopy Gently tuck the cables into the support post making sure not to pinch the cables Figure 37 Place U channel with 2 support in the middle of two regular U channels Place regular U channels on ou...

Page 37: ...e to the canopy mounting holes 2 Finish connecting all the wires When complete stuff the excess wire down into the canopy mounting holes Figure 38A 3 Use care placing the canopy support posts into the...

Page 38: ...d be noted that all screws that are used for the installation of the awning are self tapping sheet metal screws No drilling should be necessary 1 Line up the holes for the awning bracket with the corr...

Page 39: ...der valve and at floor level The effectiveness of the opening s for purposes of ventilation shall be determined with the LP gas supply cylinder in place This shall be accomplished in one of the follow...

Page 40: ...ed in accordance with specifications of the U S Department of Transport or the National Standards of Canada CANICSA B339 Cylinders Spheres and Tubes for Transportation Dangerous Goods and Commision as...

Page 41: ...and void the warranty coverage IMPORTANT Never connect the grill to an unregulated gas supply The installation of this appliance must conform with local codes or in the absence of local codes to the n...

Page 42: ...lf liquid soap and half water 2 Check and make sure all the control knobs are in the OFF position 3 Turn cylinder valve knob counter clockwise one turn to open 4 Apply leak testing solution by sprayin...

Page 43: ...he warming rack can be cleaned using the same procedure as Cleaning the Grill Racks Cleaning the Drip Pan The full width drip pan will collect grease from the main grill area The pan should be cleaned...

Page 44: ...and apply with a soft damp cloth Rinsing with warm hot fresh clean water 4 Dry with a soft dry clean towel if preferred Cleaning the Island Cabinets Be sure to unplug the electrical supply before cle...

Page 45: ...not smoke or perform any maintenance in the vicinity of an open flame Open gas valve for one second to blow out any debris Close off gas valve and reconnect fuel line securely Problem Plugged Orifice...

Page 46: ...checking the next ignitor While the grill is still hot you must wait for a minimum of five minutes before commencing re ignition this allows accumulated gas fumes to clear If all checks corrections ha...

Page 47: ...this information for warranty purposes WATERFALL OPERATION Optional The following models come with the waterfall option MC 700 G 2000 G 2500 G 2500F and G 3000 To turn the waterfall on the unit must b...

Page 48: ...ll need to protect it from water and the elements Do not place wet CD s into this unit at any time Always close the CD protection door Remember water damage is not covered by the warranty Entertainmen...

Page 49: ...Wired Headphone Jacks and optional external speakers and for control of Video Media Player connected through a source component harness 5 Three Position Dome Light Switch Auto Automatically switched...

Page 50: ...the headphone volume control or with your radios volume control 5 MENU Button Press the MENU button The MENU display appears Use the Channel Up and Down buttons to select the desired function then pr...

Page 51: ...Page 49 Power Channel Pad PRC Sel Mute Display Vol Eject DVD TV DVD Auto Program Skip Search Erase Add Channel Up Channel Down Enter Menu Return Vol TV DVD VCR Audio Play FF REW NEXT PREV SubTitle Pau...

Page 52: ...Once on the TV monitor will display a small icon at the lower left side signifying which mode the TV is currently in 5 Press the SELECT button located at the top right side of the TV remote control un...

Page 53: ...ITEM ADJUSTMENT Press VOLUME Down Press VOLUME Up CONTRAST Decrease picture contrast Increase picture contrast for soft color for vivid color BRIGHTNESS Darken the picture Brighten the picture SHARPN...

Page 54: ...POWER on the Stereo Cd player 3 Move the DVD selector switch Located next to the DVD player to the ON position This will allow the Audio signal to be received by the Stereo CD player NOTE When not us...

Page 55: ...to switch Video to COMPOSITE TV 3 Press the A V button on the DVD Remote Control to switch the Video from OUT to IN 4 Press the Channel Up or Down buttons on the TV remote control to select TV Channe...

Page 56: ...rner NG LP BBQ04000404 1 4 Burner Convection Oven w Lights Back Burner NG LP BBQ04000417 1 5 Burner Grill w Lights Back Burner NG LP BBQ04000424 1 CARTS 2 Burner Cart NG LP CR2010 1 3 Burner Cart w Li...

Page 57: ...095 1 BBQ Flame Timers BBQ04103010 1 16 1 2 Propane Trash Drawer BBQ857P 1 Deluxe Glass Door BBQ848P 1 30 Stainless Steel Double Door BBQ839P 30 1 18 Stainless Steel Single Door BBQ839P 18 1 Stainless...

Page 58: ...ht w Backsplash BBQ835C3 RB 1 C400 Left w Backsplash BBQ835C4 LB 1 C400 Right w Backsplash BBQ835C4 RB 1 Gourmet Series G1000 BBQ835G1 1 G2000 BBQ835G2 B 1 G2500 BBQ835G25 1 G2500 w Fireplace BBQ835G2...

Page 59: ...lications as specified in the Owner s Manual Gas lines must be installed by a licensed plumber only or local gas co incorrect electrical installation licensed electrician only is acceptable Serviced b...

Page 60: ...ll Opt N A N A N A Yes N A N A Yes N A Smoke Tray Opt Opt Opt Opt Opt Opt Opt Opt Finish SS Polished SS Polished SS Polished SS Polished SS Polished SS Polished SS Polished SS Instructions Silk Screen...

Page 61: ...304 SS 304 SS 304 SS 304 SS 304 SS 304 SS 304 SS Convection Grill N A N A N A Yes Yes N A N A Smoke Tray N A Opt Opt Opt Opt N A N A Finish SS Polished SS Polished SS Polished SS Polished SS Polished...

Page 62: ...Page 60 Owner s Manual Notes Owner s Manual NOTES...

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