Cal Flame 2009 Barbecue Grills and Carts Owner'S Manual Download Page 1 | Manualshive

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LTR20091038, Rev. E

8/18/09

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Summary of Contents for 2009 Barbecue Grills and Carts

Page 1: ...LTR20091038 Rev E 8 18 09 ...

Page 2: ...and off the Lights and Fan 17 Griddle 17 Cleaning and Maintenance Stainless Steel Care and Cleaning 18 Cleaning the Interior of Your Grill 19 Covering Your Cart or Grill 20 Light Bulb Replacement 21 Appendix Troubleshooting 22 Converting from LP to NG 24 Installing and Replacing Infrared Burners 26 Replacement Covers 27 2009 Warranty 28 Read all instructions before you operate your grill Save thes...

Page 3: ...A GFCI breaker in accordance with local codes or the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Do not use an extension cord to supply power to your Cal Flame grill or cart Such use may result in fire electrical shock or other personal injury Do not install a fuse in the neutral or ground circuit A fuse in the neutral or ground circuit may result in an electric...

Page 4: ... come in contact with or be close to any grate burner or hot surface until it has fully cooled Never wear loose fitting or hanging garments while using your grill Fabric may ignite and result in personal injury When using the grill do not touch the grill rack burner grate or immediate surroundings as these areas become extremely hot and can cause burns Use handles or knobs Only use dry pot holders...

Page 5: ... g deck or cement slab Do NOT place stainless steel carts on dirt or grass Cabinet Cut out Dimensions Your Cal Flame grill is designed for easy installation into a non combustible enclosure The supporting deck or counter must be flat and level When determining the final location of your grill adequate cross ventilation must be present to prevent gas from being trapped in the event of a leak The dr...

Page 6: ... 28 21 10 Model Number Description Width Depth Height Cut out for refrigerators cocktail centers and access doors BBQ07863P 3 Pull Out Drawer SS Refrigerator 25 22 7 8 32 WIDTH HEIGHT DEPTH BBQ07857P Propane Tank Compartment 14 16 20 BBQ08839P 18 Single Access Door 16 2 19 BBQ08839P 30 Double Access Door 28 2 19 BBQ08840P 18 18 Door and Drawer Combo 17 20 19 BBQ08840P 30 30 Door and Drawer Combo 2...

Page 7: ...tilated area Never smoke or permit sources of ignition in the area while doing a leak test Do not use a flame such as a lighted match to test for leaks Use a solution of soapy water Prepare a leak testing solution of soapy water by 1 mixing in a spray bottle one part liquid soap to one part water Make sure all the control knobs are in the OFF 2 position Turn on the gas 3 On a natural gas systems t...

Page 8: ...irements For plumbed in LP installation use a convertible regulator and set it for LP gas Maximum line pressure for plumbed in propane is 14 WC 3 5 kPa Minimum line pressure for propane is 11 WC The grill unit must be used with the gas pressure regulator The regulator will control and maintain a uniform gas pressure in the manifold The burner orifices have been sized for the gas pressure delivered...

Page 9: ...o is the gas type the grill is manufactured for IMPORTANT Never connect the grill to an unregulated gas supply The installation of this appliance must conform with local codes or in the absence of local codes to the national fuel gas code ANSI Z223 1a 1998 Installation in Canada must be in accordance with the standard CAN CGA B149 2 Propane Installation Code A licensed contractor or local gas comp...

Page 10: ...l chassis use care in placing the grill in the island cutout to avoid hitting the transformer Remove the transformer and the metal screws from the plastic 1 bag Place the grill on a sturdy surface and tilt it back to show the 2 underside of the grill Using the metal screws attach the transformer to 3 the left side of the grill near the internal electrical connection Attach the metal plate to the o...

Page 11: ...and attach the gas lines to the grill When the gas connections are made slide the grill into the cut out If gas line connections are accessible when the grill is installed slide the grill into the cut out and then attach the gas lines Be very careful not to kink gas lines when lowering the grill or side burner into the cut out Keep your fingers away from where the grill will be supported on counte...

Page 12: ... Make sure to use gas rated tape seal when installing adapter to insure proper seal Grill Items Included with Barbecue 1 T adapter 3 8 2 2 each Hose 3 8 Fittings 3 Regulatorw Hose NOTE You will need to use a gas rated sealer on gas connectors that are not flared To Propane Tank 3 8 Fittings From Grill From Side Burner T Adapter 3 8 Threaded To side burner located underneath behind burner To grill ...

Page 13: ...idual oil may still be on the stainless steel parts of your grill Washing will reduce the possibility of discoloration We also recommend you keep your grill covered when not in use This will minimize the amount of dust and dirt that accumulates on your grill and extend the life of your grill Remember to use your Cal Flame grill safely by following these reminders It is dangerous to use barbecue gr...

Page 14: ... clockwise past the light position to HIGH You will hear a loud click as the electronic lighter produces a spark Listen for the sound of the gas igniting If the 4 burner does not light on the first try repeat immediately If the burner does not light after three 5 attempts turn the control knobs to the OFF position Wait five minutes until the gas clears before attempting to light it again Repeat th...

Page 15: ...t as it is powered by a 12 volt input located on the side of the grill connected with a stainless steel sheathed power cable To load the rotisserie rod hold the handle firmly 1 while sliding one of the fork assemblies prongs facing away from the handle onto the rod Push the rod through the center of the food then slide the other holder prongs toward the food onto the rod Center the meat on the rod...

Page 16: ... at the bottom of 2 grill and arrange charcoal in a pyramid shaped stack Add charcoal lighting fluid according to 3 manufacturer s instructions Let it stand for about a minute to let fluid penetrate charcoal Carefully light charcoal allowing it to burn 4 approximately 15 to 20 minutes or until a light gray ash develops Leave about a one half inch space between each piece of charcoal This helps to ...

Page 17: ...r Remove two grates left or right side and and the flame tamers the angular metal pieces covering the burners Place the Deep Fryer Helper in the grill as shown in the figure at right NOTE Never use the Deep Fryer Helper over a sear zone infrared burner Place the thermometer in the shaft located at the front of the Deep Fryer Helper WARNING HOT OIL AND STEAM CAN BE DANGEROUS ALWAYS WEAR OVEN MITTS ...

Page 18: ...G THIS ACCESSORY DO NOT USE THIS ACCES SORY IN COMBINATION WITH THE GRIDDLE OR ANY OTHER ACCESSORY THAT WOULD RESULT IN MORE THAN 75 COVERAGE OF THE GRILLING AREA AS OVERHEATING CAN DAMAGE YOUR GRILL WARNING NEVER PUT WATER ON A HOT OR FLAMING OIL The Deep Fryer Helper can also be used as a steamer allowing you to steam or boil food Steaming Add water to just below the level of the steaming plate ...

Page 19: ... breaker DO NOT cut or remove the ground prong as this may result in fire electrical shock or other personal injury This electrical source provides power to the lights Using the Griddle When sliding the griddle out of the enclosure always do it slowly as the heavy weight may cause you to suddenly drop the griddle Lift the griddle out of the enclosure instead of sliding it all the way out Remove tw...

Page 20: ...and ventilation air DISCONNECT ELECTRICAL SUPPLY BEFORE CLEANING ANY PART OF THE GRILL These instructions describe the best way to care for your stainless steel They apply to grills carts and barbecue islands with stainless steel fixtures Although stainless steel grills will discolor and accumulate grime with regular use they can keep their original shine with periodic cleaning We strongly recomme...

Page 21: ...from the grill by carefully lifting each burner up and away from the gas valve orifice Use a wire brush to clean the outer surface of each burner to remove food residue and dirt Clean any clogged ports with a stiff wire such as an opened paper clip Inspect each burner for damage cracks and holes If any damage is found replace the burner and discontinue grill usage Upon reinstallation inspect the g...

Page 22: ...lame dealer for details The cover will help protect your cart or grill from detrimental effects of weather and environmental pollutants Never put a cover on a hot grill Allow the grill to cool before covering Note Do not use a wire brush or stainless steel on any other part of your grill or any other stainless steel surface except the cooking grates or the griddle Drip Pan The full width drip pan ...

Page 23: ...ass light 1 covers at the back of the grill Using a small screwdriver 2 gently pry the light cover away from the housing Be extremely careful prying off the light cover You may damage the light cover as a result Unscrew the two screws located at the side of 3 the white ceramic light fixture Pull the burnt bulb out of the socket 4 Light Replacement Using a tissue or small piece of paper carefully 1...

Page 24: ...wire is connected firmly to the valve ignition device and the electrode Make sure the valve orifice is free of any debris dust or grease Make sure the valve orifice is aligned inside the front hole of the burner If there is no spark at all replace the electrode or igniter wire Note Turn off the gas at the source while troubleshooting Problem Burner tube is misaligned over the orifice Solution Repo...

Page 25: ...oblem Misalignment of Igniter on Burner Solution Check for proper position of the electrode tip which should be pointing forward towards the front of the burner and free of grease to allow proper sparking The ignition wire should be connected firmly to the valve ignition device and electrode Replace the ignition wire if it is frayed or cracked With the gas supply closed and all control knobs set t...

Page 26: ...ching the regulator behind the grill The regulator in the image below has been removed from a grill to illustrate this procedure Remove the LP gas line 1 Remove the cap fitting from the end of the NG gas regulator 2 Place the cap fitting over the LP gas inlet 3 Insert a male flared fitting 4 not provided in the NG gas regulator Converting from LP to NG WARNING You must have an authorized service t...

Page 27: ...rner orifices 3 Remove the grates flame tamers and drip tray from the grill a Remove the cotter pins from the end of the burners The cotter pins b are accessible from underneath the grill in the back in the accessory cabinet Carefully remove the burner c Using a 6mm socket or nut driver remove the orifice for the d burner Apply a small amount of pipe compound to the orifice threads e Screw in the ...

Page 28: ...let on 7 the burner with the gas supply valve on the grill and torch tube with ignition Make sure they align perfectly Slide the stud at the other end into the locking hole Adjust the infrared burner Make sure the burner 8 is aligned and in position Install the locking pin Through the access door 9 underneath the grill find the stud to lock the burner in place Install the locking pin Make sure the...

Page 29: ... 22 7 8 4 burner convection 874CP CVRBLT003 31 1 2 x 24 x 22 7 8 Charcoal 870P CVRBLT003 31 1 2 x 24 x 22 7 8 Charcoal convection 870CP CVRBLT003 31 1 2 x 24 x 22 7 8 4 burner flat 874F CVRBLT005 39 1 4 x 24 5 8 x 20 5 burner 875P CVRBLT007 39 x 24 x 22 7 16 5 burner convection 875CP CVRBLT007 39 x 24 x 22 7 16 Pizza oven 877P CVRBLT009 24 x 24 x 29 1 4 Cart covers 2 burner cart CRO2000 CVRCRT030 ...

Page 30: ...y repairs To obtain service contact the selling dealer In the event the consumer is unable to obtain satisfactory customer service from the selling dealer or service agent written notification must be given to the LMS Customer Relations Department within 30 days of the reported failure There will be no charge for parts or labor on a covered item However the service agent may assess a reasonable tr...

Page 31: ... may have regarding the warranty coverage on your barbecue Warranty Limitations The Limited Warranty is void if the grill or cart has been subject to negligence alteration misuse abuse repairs by non LMS authorized representatives incorrect electrical installation acts of God and any other cases beyond the control of LMS Examples of common acts invalidating this warranty include but are not limite...

Page 32: ...arcoal Date purchased _ ______________________________________________________________________ Date installed _________________________________________________________________________ Cal Flame dealer s phone number _________________________________________________________ Cal Flame dealer s address _ ______________________________________________________________ Don t forget to register your new ...

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