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CAEL 4PG8000 Installation And Operation Manual Download Page 7

Capital Automotive Equipment

Model:4PG8000

Chapter 4 Installation

Only skilled technicians, appointed by the manufacturer, or by authorized
dealers, must be allowed to carry out installation. Serious damage to people
and to the lift can be caused if installations are made by unskilled personnel.
Always refer to the exploded views attached during installation

4.1 Tools required

Rotary Hammer Drill or Similar

3/4” Masonry Bit

Hammer

4 Foot Level

Open-End Wrench Set: SAE/Metric

Socket And Ratchet Set: SAE/Metric

Hex-Key / Allen Wrench Set

Large Crescent Wrench

Large Pipe Wrench

Crow Bar

Chalk Line

Medium Flat Screwdriver

Tape Measure: 25 Foot Minimum

Needle Nose Pliers

Important notice

These instructions must be followed to insure proper installation and operation of your lift. Failure to comply with these
instructions can result in serious bodily harm and void product warranty. Manufacturer will assume no liability for loss or
damage of any kind, expressed or implied, resulting from improper installation or use of this product. Please read entire
manual prior to installation

4.2 Selecting site

Before installing your new lift, check the following.
1. LIFT LOCATION: Always use architectural plans when available. Check the layout dimension against the floor
plan requirements making sure that adequate space is available.
2. OVERHEAD OBSTRUCTIONS: The area where the lift will be located should be free of overhead obstructions
such as heaters, building supports etc.
3. DEFECTIVE FLOOR: Visually inspect the site where the lift is to be installed and check for cracked or defective
concrete.
4. Your new Two-Post lift is designed for INDOOR INSTALLATION ONLY.

4.3 Floor requirements

The lift MUST be installed on 3000 PSI concrete with the minimum thickness 150mm and an extension of at least
1.5m from anchoring points. New concrete must be adequately cured by at least 20 days minimum.

DANGERS

DO NOT install or use this lift on any asphalt surface or any surface other than concrete.

DO NOT install or use this lift on expansion seams or on cracked or defective concrete.

DO NOT install or use this lift on a second / elevated floor without first consulting building

architect.

DO NOT install or use this lift outdoors.

4.4 Installation

1. According to the instructions in the packing list, to check if is missing parts or damage pats.
2. According to 3 view drawing to install lift. Use chalk to draw the installation range of column lift.
3. After marking proper position for lift column, to draw with a rough outline of column position with chalk, column
base as a template.

Summary of Contents for 4PG8000

Page 1: ...Capital Automotive Equipment Model 4PG8000 Four Post Car parking Lift 4PG8000 manual operation and manual lock release Installation and Operation Manual 4PG8000 with optional casters ...

Page 2: ...rranty does not extend to Defects caused by ordinary wear abuse misuse negligence shipping damage improper installation voltage or lack of required maintenance Damages resulting from purchaser s neglect or failure to operate products in accordance with instructions provided in the owner s manual s and or other accompanying instructions supplied Normal wear items or service normally required to mai...

Page 3: ...scillations During loading and unloading operation goods must be handled by vehicles or ships At the arrival of the goods verify that all items specified in the delivery notes are included If finding missing parts possible defects or damage due to transport one should examine damaged cartons according to Packing List to verify the condition of damaged goods and missing parts also the person in cha...

Page 4: ...control box should be placed perpendicularly during the transport and prevent other goods from extrusion The temperature for machine storage 25ºC 55ºC 1 4 Opening When the crates arrive check that the machine has not been damaged during transport and that all parts listed are present The crates must be opened using all possible precautionary measure to avoid damaging the machine or its parts Make ...

Page 5: ...nclude a lifting capacity of 8000 lbs 3600kg 2 2 Intend use This Four post lift can lift various vehicles which weight is less than 8000 lbs 3600kg And it is suitable for vehicle test repair maintenance and care This lift is designed to lift vehicles not for other usage Forbid to use for washing and spraying vehicles Forbid to lift vehicle which weight is over 8000 lbs 3600kg 2 3 Layout dimension ...

Page 6: ...dent prevention laws and rules in force in the country where the lift is installed They also must carry out the following Neither remove nor disconnect hydraulic other safety devices Carefully follow the safety indications applied on the machine and included in the manual Observe the safety area during lifting Be sure the motor of the vehicle is off the gear engaged and the parking brake put on Be...

Page 7: ...rchitectural plans when available Check the layout dimension against the floor plan requirements making sure that adequate space is available 2 OVERHEAD OBSTRUCTIONS The area where the lift will be located should be free of overhead obstructions such as heaters building supports etc 3 DEFECTIVE FLOOR Visually inspect the site where the lift is to be installed and check for cracked or defective con...

Page 8: ...ring washer parts then taping pivot bolt until it cannot move Measured vertical degree of vertical column with squareness gauge If column vertical degree is large use pad to adjust After vertical adjustment tighten the nut bolt nut tightening torque is about 80N M 8 The lift beam is installed between two columns with the bolts tight Warning The column vertical degree must be guaranteed otherwise i...

Page 9: ...of 70 8 1800mm to check for the proper function If the switch is not functioned properly adjust the position of the switch lever Chapter 5 Adjustment 5 1 Preparation before adjustment Upright adjustment Use plumb to fix the top of post and check whether its install position is upright Then hammer the expanded bolt and tighten the ground bolt cap Only can hammer the expanded bolt after the expired ...

Page 10: ...the balance of vehicle Cut off all the power when lift is not on work Notice ATTENTION All bearings and hinges on this machine must be lubricated once a month The lock latch steel cable and some other moving parts should be lubricated monthly The hydraulic oil must be replaced once a year The oil level should always be kept at upper limit position Check the steel cable every three months and if th...

Page 11: ...NT OR DEFORMATION OF THE SUPERSTRUCTURE SUPPORT OR LOWER THE LIFT IMMEDIATELY CONTACT QUALIFIED SERVICE PERSONNEL 6 2 To raise the lift Position vehicle tires in the center of each runway I Set parking brake or use wheel chock to hold vehicle in position I Before raising vehicle be sure all personnel are clear of the lift and surrounding area Pay careful attention to overhead clearances I Raise th...

Page 12: ...using personal injury or death Weekly Maintenance Lubricate all rollers with general purpose oil or WD 40 I Check all cable connections bolts and pins to insure proper mounting I Lubricate safety lock pivot points with general purpose oil or WD 40 Monthly Maintenance I Check safety locks to insure they are in good operating condition I Check all cables for excessive signs of wear I Make a visual i...

Page 13: ...ect torque and retighten them as required 12 months Hydraulic system Check fluid level Check tightness of hoses and fittings 7 2 Annual Inspection We recommend having the lift inspected by qualified service personnel every 12 months 7 3 Maintenance by the Operator 7 3 1Hydraulic System 1 Once a year check the fluid level see below with the lift fully lowered and add fluid as required 2 Visually ch...

Page 14: ...nths or more frequently in case of noise generation Slide Tracks The slide tracks inside the columns should be greased every six months or more frequently in case of noise generation 1 Slightly grease the slide tracks over their whole length using a brush 7 3 3 Operational and Wear Checks 7 3 4 Lift Stability ...

Page 15: ...ons is given below TROUBLE POSSIBLE CAUSE SOLUTION The lift does not work The main switch is not turned on Turn the switch on There is no power Check Power on to restore if necessary The electrical wires are disconnected Reconnect Fuses are blown Check for correct voltage Replace The lift does not raise The lift is overloaded Check the vehicle weight The motor direction of rotation is not correct ...

Page 16: ...m height limit switch does not work Check the limit switch and replace if needed If the problems remain unsolved call for technical support Chapter 9 Disposal of used oil Used oil which is removed from the power unit and the plant during an oil change must be treated as a polluting product in accordance with the legal prescriptions of the country in which the lift is installed Chapter 10 Machine d...

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