CADDY 21-C Operation And Maintenance Manual Download Page 11 | Manualshive

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509 Sharptown Road P.O. Box 345 Bridgeport, NJ 08014
Email: [email protected] Fax: 856-467-5511

Internet: http://caddycorp.com Phone: 856-467-4222

Nomenclature for the Overlapping Belt Splicing Tool (6394-03)

A

Power Cord

K

Capstan

B

Thermocouple

L

Holding Clamp

C

Control Box

M

Holding Clamp

D

Main Power Cord

N

Clamp Thumb Nut

E

Power Switch

O

Clamp Thumb Nut

F

Power Indicator Light

P

Heating Assembly Knob

G

Heating Indicator Light

Q

Hold Down Pin

H

Thumb

Nut

R

Heating Tip

I

Thumb Nut

S

Slide Knob

J

Belt Shears

T

Flash Cutters

Note: Caddy Corporation recommends making a practice weld using a short piece of belt before making a final
weld on the conveyor.

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Summary of Contents for 21-C

Page 1: ...509 Sharptown Road P O Box 345 Bridgeport NJ 08014 Email service caddycorp com Fax 856 467 5511 Internet http caddycorp com Phone 856 467 4222 21 C Conveyor Operation and Maintenance Manual ...

Page 2: ...cautionary Steps 2 Installation Instructions 3 System Overview 5 Important Cleaning Information 6 Adjustments 7 Lubrication 7 Motor Controls 7 Lacing Instructions 8 Belt Repair Tool 9 Nomenclature for the Overlapping Belt Splicing Tool 10 Instructions for using the Overlapping Belt Splicing Tool 11 Care and Cleaning of Stainless Steel 15 Product Warranty 17 Parts List 18 ...

Page 3: ... may void warranty and manufacturer s liability 5 Conveyor wiring is water tight but will not withstand direct hosing down of electrical parts Such hosing is hazardous to operating personnel it will cause severe damage to the equipment resulting in costly repairs and long periods of down time and will void the warranty 6 When the conveyor is off rotating the motor by hand can cause damage to elect...

Page 4: ...te outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the cord or plug is necessary do ...

Page 5: ...nances DANGER Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified elect...

Page 6: ...t smoothly guide the belt while holding it firmly in place The pulleys have sealed stainless steel bearings that require little lubrication The belt is circular in profile The circular shape fits well into the grooved pulleys and provides a tight fit with no slippage when properly adjusted The belt is fused using an overlapping belt splicing tool making it one continuous belt The DURA SAN belt has...

Page 7: ... putting additional strain on the belts The turn covers are removed by loosening the four screws and removing the two drive belts the exposed belts from the grooves in the turn cover After cleaning reinstall covers prior to start up Do not operate conveyor without the tail turn cover in place NOTICE The use of cleaning agents containing AMMONIA CHLORINE and BLEACH as well as QUAT agents MUST BE AV...

Page 8: ...compartment then reapply tension at the tail as needed Caution The use of cleaning agents containing ammonia chlorine or bleach should be avoided Lubrication There are no grease fittings anywhere on this conveyor A light oil 3 in 1 oil or sewing machine oil may be applied to the pulley bearings periodically The gear box is sealed and it is seldom necessary to add gear oil However it is a good idea...

Page 9: ...Page 8 509 Sharptown Road P O Box 345 Bridgeport NJ 08014 Email service caddycorp com Fax 856 467 5511 Internet http caddycorp com Phone 856 467 4222 Lacing Instructions Belt Assembly For 21 C Drive ...

Page 10: ...or repairing the diameter round Dura San Conveyor Belt Permanent Belt Repairs Proper splicing requires overlapping the two belt ends Use Caddy Overlap Belt Repair Tool 6394 03 Please refer to Nomenclature for the Overlapping Belt Splicing Tool Instructions for using the Overlapping Belt Splicing Tool Contact your local service agency or the Caddy Service Department for additional information ...

Page 11: ...tan B Thermocouple L Holding Clamp C Control Box M Holding Clamp D Main Power Cord N Clamp Thumb Nut E Power Switch O Clamp Thumb Nut F Power Indicator Light P Heating Assembly Knob G Heating Indicator Light Q Hold Down Pin H Thumb Nut R Heating Tip I Thumb Nut S Slide Knob J Belt Shears T Flash Cutters Note Caddy Corporation recommends making a practice weld using a short piece of belt before mak...

Page 12: ...es required to make a splice a piece of belt must be added Caddy Corporation suggests adding at least a ten foot piece to keep the splices that far apart Simply add the ten foot piece and then size as indicated Once the correct sizing has been determined continue with the belt splicing operation 1 Plug power cord A and thermocouple B into control box C Plug main power cord D into electrical outlet...

Page 13: ...en Fit the first end of the belt into the rear die The Caddy Belt should overhang the die approximately 1 16 of an inch and the angle on belt should line up with the angle on the die Tighten clamp by turning thumb nut O Now fit the other end of the belt into front or sliding die This belt is situated exactly the same as the rear belt NEVER OVERHANG THE BELT MORE THAN 1 8 OF AN INCH ...

Page 14: ...t heating tip R Continue turning capstan as belt ends melt Apply just enough pressure to squeeze the melted material out of the welding area Continue until capstan stops DO NOT OVER TIGHTEN 7 After approximately 20 seconds loosen capstan one turn Place left hand on side knob S With your right hand pull pin Q which will let the heating assembly pop up and clear the weld area Slide the front die hom...

Page 15: ...ely five minutes remove the belt from the welder 10 Using the special flat edged flash cutters T trim excess material from around the weld area NOTE These flash cutters are not standard diagonal cutters and should only be used for trimming the belt NOTE Should the use of a Belt Tool become necessary the Overlapping Belt Splicing Tool is available from Caddy Corporation Note This 21 C Conveyor is n...

Page 16: ...st stainless steel Other deposits from food preparation and service must be properly removed 3 Chlorides Chlorides are found nearly everywhere They are in water food and table salt Some of the worst chloride perpetrators come from household and industrial cleaners Here are a few steps that can help prevent stainless steel rust and pitting 1 Use the proper tools When cleaning stainless steel produc...

Page 17: ... immediately The sooner you wipe off standing water especially when it contains cleaning agents the better After wiping equipment down allow it to air dry oxygen helps maintain the stainless steel s passivity film 7 Never use hydrochloric acid muriatic acid on stainless steel Review Stainless steels rust when passivity film shield breaks down as a result of scrapes scratches deposits and chlorides...

Page 18: ...riting If the equipment is repaired or altered in any way whatsoever by any person without prior written consent by Caddy Corporation this warranty shall not apply The following are NOT covered under this warranty Normal wear on parts such as bulbs gaskets etc Defects or damages resulting from accidents alterations abuse or misuse of equipment and or any of its components Damage of electrical comp...

Page 19: ...ve Pulley 1 Bore 1 2 HP Motor 6880 01 Double Drive Pulley 1 1 8 Bore 3 4 HP Motor 6880 02 Belt Guide Short 2 Long 6865 02 Belt Guide Long 7 Long 6909 01 Return Channel Cover 48 Long 2 Finger Holes 6885 01 45 and 90 Turn Components Part Description Part Number 21 C Turn Drive Pulley 3 Req d Per 45 Turn 6 Req d Per 90 Turn 6887 01 21 C Turn Drive Bushing 3 Req d Per 45 Turn 6 Req d Per 90 Turn 6889 ...

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