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ECB70

/

80 

41

OM-ECB70

/

802019001-EN

OPERATOR MANUAL

40

OM-ECB70

/

802019001-EN

High Pressure Filter Element Replacement

1.Park the forklift on a level ground and fully lower the mast and apply the parking brake. Take

off the key, press down the emergency disconnect switch and open the seat cover fully.

2.Put the clean cloth around the return filter.

3.Unscrew the filter bowl and pull the out filter element.

4.Clean the filter bowl and check if the O-ring is in good condition, replace it if necessary.

5.Check if the spread and the O-ring of the new element are in good condition, replace them if

necessary.

6.Use clean hydraulic oil to lubricate the O-ring of the new element, fit the new element

carefully.

7.Screw in the filter bowl fully and then unscrew by one quarter-turn.

8.After replacement, operate the hydraulic system to check if there is any leakage.

Check and Replace the Air Filter

1.Park the forklift on a level ground and fully lower the mast and apply the parking brake.

Take off the key, press down the emergency disconnect switch and open the seat cover fully.

2.Check the air filter and replace it if necessary.

Electric System Maintenance

High Voltage Electric Inspection

1.High Voltage Electric Inspection

Check connectors and tighten the loose parts. Check electrical connectors for abnormality (for

example, sign of burning).

2.Main Controller Inspection

     Check connectors of main controller and tighten the loose parts. Check fuses of main  

controller and replace them if necessary. Check whether the copper busbar of the main controller is 

burnt. If so, replace it.

Low Voltage Electric Inspection

1.Low Voltage Electric Inspection

            Check the connection jackets for looseness. Reinstall them if loose.

2.Low Voltage Fuse and Relay Inspection

            Check whether low voltage fuse and relay work properly. Replace them if necessary.

Warning

            Disconnect the battery before checking the electric system.

Element

Element O-ring

O-ring

Retaining Ring

Filter Bowl

Summary of Contents for ECB70

Page 1: ...ECB70 ECB80 OPERATOR MANUAL OM ECB70 802019001 EN...

Page 2: ...ion We reserve the right to make technical modifications to electric vehicles If there is discrepancy between the contents of the instructions and the physical objects the objects shall prevail and in...

Page 3: ...tch Combination Lights Control Travelling Steering and Braking Low Speed Switch Horn Parking Transporting Loads Loading Travelling Unloading Exiting from the Forklift Battery Charging TRANSPORTATION A...

Page 4: ...s to end customers to guarantee that the forklift is in perfect condition the followings checks should be conducted at BYD dealers 1 Check if the wheel nuts are securely fastened 2 Check the hydraulic...

Page 5: ...instruction on your industrial vehicles are observed DANGER 1 Unauthorized persons are not allowed to operate the industrial vehicle 2 Safety devices and features will provide extra safety Do not deac...

Page 6: ...echnical specifications Appearance Forklift Appearance No Name No Name No Name 1 Rear Wheel 6 Load Backrest 11 Using Area 2 Charging Door 7 Mast 12 Counterweight 3 Front Wheel 8 Front Lamp 13 Tow Pin...

Page 7: ...0x1200 Lengthways Ast mm 5280 5280 4 19 Turning Radius Wa mm 3380 3380 4 20 Inward Turning Radius b13 mm Performance Data 5 1 Travel Speed with without Load Km h 15 17 15 17 5 2 Lift Speed with withou...

Page 8: ...capacity of the forklift Check and confirm the load of the forklift Battery Nameplate Note 1 The battery nameplate is placed on the battery 2 After receiving the forklift check the information on the...

Page 9: ...maximum allowed load 2 The load capacity chart reflects only compact well palletized and evenly centered loads within the load limit Otherwise the stability of the forklift and the rigidity of the re...

Page 10: ...pward can increase the bending extent of the upper portion of the backrest Rotating the adjusting handle downward can increase the bending extent of the lower portion of the backrest 4 Backrest adjust...

Page 11: ...me 1 Speed Mode Control Switch 2 S p e e d M o d e O N Indicator 3 Speed Mode 2 Working Indicator and Messages During normal work the message is the current speed After the forklift is switched on if...

Page 12: ...rklift INCORRECT START Return the gear switch to stop and restart the forklift CAP CHARGE Restart the forklift THERMIC SENSOR KO Restart the forklift Chassis system VACC NOT OK Check if the accelerato...

Page 13: ...would return automatically to neutral when changing direction is completed Travelling Steering and Braking 1 Travelling Set the vehicle at the Forward gear Depress the accelerator pedal then the fork...

Page 14: ...be held responsible for the safe loading and unloading Travelling 1 When travelling with load make sure that the load is well centered on the forks 2 After the load is placed on the forks keep the ma...

Page 15: ...second person on site as a lookout 2 Make sure that the ground is strong enough to avoid the transport vehicle sinking into the floor 3 Secure the transport vehicle with fixed block 4 During loading...

Page 16: ...eatedly check the performance of the forklift brake when operating it for the first time after the forklift has been restored to service MAINTENANCE This chapter explains how to maintain the forklift...

Page 17: ...controller and replace them if necessary Check whether the copper bus bar of the main controller is burnt If so replace it 3 Check whether low voltage fuse and relay work properly Replace them if nece...

Page 18: ...If so replace it 3 Check if fuse and relay work properly and replace them if necessary Warning Disconnect the battery before checking the electric system Chassis System Maintenance Front Wheel Replac...

Page 19: ...l ground and fully lower the mast switch off the forklift take off the key and press down the emergency disconnect button 1 Standard mast lift chain adjustment Loosen the upper and lower nuts of the l...

Page 20: ...he oil drains plug at the bottom of the oil tank and drain the hydraulic oil 3 Before putting the plug back on make sure that the seal ring is complete and intact and then secure the plug 4 Add a smal...

Page 21: ...e Air Filter 1 Park the forklift on a level ground and fully lower the mast and apply the parking brake Take off the key press down the emergency disconnect switch and open the seat cover fully 2 Chec...

Page 22: ...scato 230 Terminal Intermodal de Cargas TIC CEP 13069 119 CAMPINAS SP Tel 55193514 2551 E mail FORKLIFTSERVICE BYD COM Importer BYD Japan company Limited Address The fifth Yasuda Bldg 5F 2 20 3 Tsuya...

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