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Byan 600A Series, Installation And Operator'S Manual

The "Byan 600A Series" Installation and Operator's Manual is essential for anyone using the product. This comprehensive manual provides step-by-step instructions for installation and operation. Download it for free from manualshive.com and unleash the full potential of your Byan 600A Series equipment.

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MODEL 600 SERIES OPERATOR | Rev. 2019.7.1

 

 
 

 

Table of Contents 

Usage Classes for Vehicular Gates  ........................................................................................................  Page 7 

Technical Data  .......................................................................................................................................  Page 8 

Pre-Installation Recommendations  ......................................................................................................  Page 9 

Installation Procedures  .......................................................................................................................  Page 10 

Installation Completion / Follow-up  ...................................................................................................  Page 12 

Pressure Adjustments  .........................................................................................................................  Page 13 

Purging the Operator  ..........................................................................................................................  Page 13 

Hydraulic Fluid  ....................................................................................................................................  Page 13 

Manual Bypass  ....................................................................................................................................  Page 14 

Pressure & Flow Control  .....................................................................................................................  Page 15 

Mounting Pins & Brackets  ...................................................................................................................  Page 15 

Optional Mounting Hardware  .............................................................................................................  Page 16 

Front Mounting Detail  ........................................................................................................................  Page 17 

Mounting Geometry  ...........................................................................................................................  Page 18 

Mounting Bracket Dimensions  ............................................................................................................  Page 19 

Recommended Wire Sizes  ..................................................................................................................  Page 20 

Wiring the Control and Accessories  ....................................................................................................  Page 21 

Loop Detector Connections  ................................................................................................................  Page 47 

Recommended Placement of Safety Edges and Photobeams  ............................................................  Page 48 

End User Safety  ...................................................................................................................................  Page 49 

WARNING PLACARD  ............................................................................................................................  Page 51 

Byan Systems Warranty  ......................................................................................................................  Page 52 

Safety Accessories Compatible and Tested with Byan Systems Products  ..........................................  Page 53 

Customer Acknowledgement  .............................................................................................................  Page 55 

 
 

Summary of Contents for 600A Series

Page 1: ...nge 40 F to 240 F Operator Length with piston retracted and rear bracket and swivel installed 29 11 16 Inches Operator Length extended with rear bracket and swivel joint installed 39 3 4 Inches Piston Travel 9 84 Inches 250mm Width Height Maximum 4 33 Inches Maximum Speed for 0 to 90 Degrees Approximately 12 Seconds Maximum Degree of Gate Opening 90 Degrees Maximum Length of Gate 14 Feet Maximum W...

Page 2: ... 2 MODEL 600 SERIES OPERATOR Rev 2019 7 1 ...

Page 3: ...the rear mounting bracket and in this manner locate the position of the front mounting bracket The C dimension for the front mounting bracket should be taking from the FACE of the gate leaf If your gate has an OUTWARD swing Follow the procedure above making sure that the piston is in the fully RETRACTED position THE MODEL 600 OPERATORS USE A FRONT MOUNTING BRACKET WITH A SHOULDER OF APPROXIMATELY ...

Page 4: ...SS OF EXPERIENCE SHOULD REVIEW PAGES 6 THROUGH 11 BEFORE INSTALLING THIS ACTUATOR As a Byan Systems gate installer you MUST inform your customer about all safety equipment that should be installed on each job site This is in accordance with your legal liability to your customer Ensure that the protection and warning signaling devices are operational and visible These steps will aid in your defense...

Page 5: ...rative all locks unless mechanically and or electrically interlocked to the power unit connected to the gate before installing the operator Do not connect the gate operator to the source of power until instructed to do so Locate the control station within sight of the gate Install the Entrapment Warning Placard next to the control station in a prominent location IF THERE IS AN OBJECT WITHIN 18 OF ...

Page 6: ...Pressure Flow Control Page 15 Mounting Pins Brackets Page 15 Optional Mounting Hardware Page 16 Front Mounting Detail Page 17 Mounting Geometry Page 18 Mounting Bracket Dimensions Page 19 Recommended Wire Sizes Page 20 Wiring the Control and Accessories Page 21 Loop Detector Connections Page 47 Recommended Placement of Safety Edges and Photobeams Page 48 End User Safety Page 49 WARNING PLACARD Pag...

Page 7: ...gle family units hotel garages retail stores or other building servicing the general public Class III Industrial Limited Access Vehicular Gate Operator A vehicular gate operator or system intended for use in an industrial location or building such as a factory or loading dock area or other location not intended to service the general public Class IV Restricted Access Vehicular Gate Operator A vehi...

Page 8: ...39 Inches Operator Height 4 33 with lock Operator Speed from 0 to 90 Degrees 12 Seconds Piston Stroke 7 87 Inches 200 mm Maximum Length of Gate 12 Feet Maximum Weight of Gate Leaf 1 500 Pounds Ambient Operator Temperature Range 40 F to 240 F Recommended Maximum Degree of Opening 90 Hydraulic Fluid Fuchs Aceite Multi Temp This patented new concept in linear actuator design eliminates the need for p...

Page 9: ...leted 7 Remove all pull ropes and remove or make inoperative all locks unless mechanically and or electrically interlocked to the power unit connected to the door before installing the operator DURING INSTALLATION WARNING PLACARDS SHOULD BE MOUNTED IN A VISIBLE LOCATION ON BOTH SIDES OF THE GATE 1 Locate the electronic controls far enough from the gate so that the end user can observe but not touc...

Page 10: ...tend the piston to the fully extended position for inward swing gates This can be achieved by temporarily connecting the control panel to the operator and using the motor to extend the piston producing 9 7 8 of piston 7 Screw the I bolt into the end of the piston of the length of the threads Attach the front bracket to the operator 8 Attach the operator to the rear mounting bracket 9 With the gate...

Page 11: ...he operator runs to the CLOSED position turn off the commercial power and reverse the motor connections on Pins 1 and 3 5 Operate the actuator several times until you can detect a rise in the hydraulic fluid temperature This can be determined by placing your hand on the top of the operator at the rear 6 Purge and adjust the operator as described in Purging and Adjustments section 7 Instruct the en...

Page 12: ...er the locking cap on the top of the operator Looking from the rear to the front of the operator the left valve adjusts retracting pressure and the right valve adjusts extending pressure Turning these valves clockwise INCREASES pressure and turning them counter clockwise DECREASES pressure With the motor running DECREASE the pressures equally until the operator stops moving in both directions Begi...

Page 13: ...control to allow for speed adjustment This helps with heavy gates and wind loads There is a built in slow down on the last of the piston s travel which eliminates the need for the installation of physical stops MANUAL BYPASS The manual bypass valve is for the ability to release the operator in the event of a power failure or malfunction It is located under the keyed cap on top of the operator A Me...

Page 14: ...nce If pressure adjustment in required the Extend and Retract pressures must be adjusted equally Equal adjustment to controls is required to increase and decrease pressure Flow control is set by the factory for maximum speed To reduce the operator s speed turn the flow control screw clockwise up to one half turn DO NOT TURN THE FLOW CONTROL ADJUSTMENT SCREW COUNTER CLOCKWISE FROM THE FACTORY SETTI...

Page 15: ...e View TOP SIDE BOTTOM SIDE Tapered Mounting Plate P N H574 Tapered Rear Pin P N H575 Lock Nut P N H585 140 Foot Pounds of Torque 1 3m m 1 5m m 61mm Tapered Mounting Plate P N H574 Tapered Front Pin P N H576 Lock Nut P N H585 140 Foot Pounds of Torque 1 3m m 15 mm 76mm Mounting Pins and Brackets ...

Page 16: ...late P N PT150 Optional Tapered Mount Plate P N H574 Standard Swivel Joint 2 Pc Rod End P N FK689 16mm Swivel Joint Front Pin P N PT687 Adjustable Rear Mount Pin P N PT160 Adjustable Rear Mount Plate with Adjustable Rear Mount Pin Side View Adjustable Rear Mount Plate with Adjustable Rear Mount Pin Top View ...

Page 17: ... 17 MODEL 600 SERIES OPERATOR Rev 2019 7 1 1 9 16 1 9 16 41 1 8 3 3 8 5 8 3 1 8 4 3 8 1 13 16 2 2 1 2 29 11 16 39 9 16 STROKE 9 13 16 600 Residential Operator ...

Page 18: ...ENTIAL OPERATOR MOUNTING DIMENSIONS 250mm Stroke C A REAR MOUNTING BRACKET B GATE POST 4x4 TYPICAL USE THE CENTER OF THE HINGE AS A STARTING REFERENCE POINT FOR THE A AND B DIMENSIONS NOTE MINIMUM DISTANCE OF 1 7 8 INCHES REQUIRED BETWEEN FACE OF GATE POST AND CENTER OF HOLE IN REAR MOUNTING BRACKET HINGE MAY HAVE TO BE MOVED CLOSER TO EDGE OF GATE POST TO ACHIEVE LARGER SWING DIMENSIONS GATE LEAF...

Page 19: ...1 4 4 1 4 2 3 4 85 5 5 8 5 2 3 4 90 4 7 8 5 2 3 4 These dimensions are calculated using a 6 inch gate post a 2 inch gate leaf and a 1 75 inch distance from the face of the gate post to the center of the gate hinge Your dimensions may be slightly different so please contact Byan Systems for help in getting the proper mounting dimensions for your gate Inward Swing DEGREE OF ANGLE A DIMENSION B DIMEN...

Page 20: ... 25 50 100 150 200 Amp Load Copper 14 gauge 12 gauge 8 gauge 6 gauge 6 gauge 15 AMP Copper 12 gauge 10 gauge 8 gauge 6 gauge 4 gauge 20 AMP 220 VOLT SINGLE PHASE MAXIMUM 3 VOLTAGE DROP Length of Run 25 50 100 150 200 Amp Load Copper 14 gauge 14 gauge 12 gauge 10 gauge 8 gauge 15 AMP Copper 12 gauge 12 gauge 10 gauge 8 gauge 8 gauge 20 AMP NOTE These wire sizes are only general recommendations Fede...

Page 21: ...d To operate the control board the micro switch that is on the photocell card must be in the ON position and after any changes are made to safety devices it must be reset If the photocells fail to work it is possible to run the operator by mode of a constant pressure switch using the Command Open and Command Close inputs To use this procedure a constant pressure switch must be pressed continuously...

Page 22: ... Input Hot 115V Black 220V Red 3 Motor One Close Directional Black 4 Motor One Open Directional Red 5 Motor One Common White 6 Motor Two Close Directional Black 7 Motor Two Open Directional Red 8 Motor Two Common White Commercial Power Hook Up 1 Hook up commercial power to Terminals 1 and 2 of the Power and Motor Run Terminal Strip 2 Connect leads from the Motor No 1 operator to Terminals 3 4 and ...

Page 23: ...s are connected here 9 Safety Common Input Common wires for people and car safety devices are connected here 10 Car Safe Input Normally Closed Car Safe devices such as loop detectors and photo beams are connected here 11 Limit Switch Common Input If limit switches are required the common wires would be connected here 12 Close Limit Switch Input If limit switches are required the close limit switch...

Page 24: ...ax between the Receiver and the Bulk Head Connector and attach the antenna to the outside of the connector Mag Lock Relay Using IDEC SH2B 05 Base w RH2B UDC12V Relay 1 Connect Terminal 13 on the Relay Base to Terminal 5 of the Accessory Terminal Strip on the board 2 Connect Terminal 14 on the Relay Base to Terminal 6 of the Accessory Terminal Strip on the board 3 Connect Neutral or Ground from the...

Page 25: ... safety contacts are cleared 6 See Below See Below 7 Car Safety Contact Operative During Opening When turned on car safety contacts are active during the open and close cycles Input safety for vehicles only works on closing movement unless Switch 7 is set ON The function of DIP switch 6 is changed by the position of the jumper JP1 located below the radio receiver card J3 Table S1a describes the fu...

Page 26: ... 2 Directional Red 17 Motor 2 Common White TERMINAL BLOCK 3 _________ACCESSORY TERMINALS_______ 24 Monitored Safety Red 18 24 Volt AC Common Black 19 24 Volt AC Positive Red 20 People Safe Normally Closed White 21 Common Safety 22 Car Safe Blue 23 Common Open Reversing Green 24 Command Open Normally Open Purple 25 Command Reversing Normally Open Orange 6Amps 2Amps 6 Am ps Leaf Delay Card TrafficLi...

Page 27: ...15 VOLT AC NEUTRAL WHITE 4 GROUND GREEN TB2 OPERATOR MOTOR TERMINALS 5 UN INTERRUPTIBLE 115 VOLT AC BLACK 6 UN INTERRUPTIBLE 115 VOLT AC WHITE 7 GROUND GREEN 3 INTERRUPTED VOLTAGE TERMINALS 8 INTERRUPTED HIGH VOLTAGE 115 VOLT AC BLACK 9 INTERRUPTED HIGH VOLTAGE 115 VOLT AC WHITE TB4 OPERATOR MOTOR TERMINALS 10 GROUND GREEN 11 MOTOR 1 DIRECTIONAL BLACK 12 MOTOR 1 DIRECTIONAL RED 13 MOTOR 1 COMMON W...

Page 28: ...ard DIP Switches S1 S2 1 2 3 4 5 6 7 8 POWER TERMINALS Leaf Delay Card Pause Timer Opening Timer Closing Timer JP 1 Test Button ACCESSORY TERMINALS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Transformer 2 Amps 6 Amps 6 Amps Traffic Light Card Flashing Light Card Garage Light Card Daughter Card DIP Switches S1 S2 1 2 3 4 5 6 7 8 POWER TERMINALS Leaf Delay Card Pause Timer Opening Timer Closing...

Page 29: ...COMMON BLACK 19 24 VOLT AC POSITIVE RED 19 24 VOLT AC POSITIVE RED 20 PEOPLE SAFE NORMALLY CONNECTED WHITE 20 PEOPLE SAFE NORMALLY CLOSED WHITE COMMON SAFETY COMMON SAFETY 22 CAR SAFE BLUE 22 CAR SAFE BLUE 23 COMMON OPEN REVERSING GREEN 23 COMMON OPEN REVERSING GREEN 24 COMMAND OPEN NORMALLY OPEN PURPLE 24 COMMAND OPEN NORMALLY OPEN PURPLE 25 COMMAND REVERSING NORMALLY OPEN ORANGE 25 COMMAND REVER...

Page 30: ...TECTOR BASE SHADOW DETECTOR BASE FREE EXIT DETECTOR BASE Optional Mag Lock Relay Optional Shadow Relay 8 9 TB 3 TB 6 26 27 28 29 30 31 24 25 24 23 22 21 20 19 18 The By an G2M Control Board is UL 32 5 compliant and monitors devices in both directions open and clos e This m eans that if the ga te c ome s into cont act with an object it w ill stop and reverse briefly If the obje ct is hit a s econd ...

Page 31: ... 31 MODEL 600 SERIES OPERATOR Rev 2019 7 1 BYAN 20x16 PREWIRE CONNECTED TO 2 SETS OF PHOTOBEAMS ...

Page 32: ... Butto n SAFETY DETECTOR BASE FREE EXIT DETECTOR BASE Optional Mag Lock Relay 8 9 TB 3 TB 6 26 27 28 29 30 31 24 25 24 23 22 20 19 18 The By an G2M Control Board is UL 32 5 compliant and monitors devices in both directions open and clos e This m eans that if the ga te c ome s into cont act with an object it w ill stop and reverse briefly If the obje ct is hit a s econd time or if a monitored safet...

Page 33: ...TECTOR BASE FREE EXIT DETECTOR BASE Optional Mag Lock Relay Optional Shadow Relay 8 9 TB 3 TB 6 26 27 28 29 30 31 24 25 24 23 22 21 20 19 18 This equipment uses high voltage Serious injury or death may occur if the system is improperly confi gured This system should only be installed and or modified by qualified technical personnel Read all owner s manuals and safety instructions WAR NING Photobea...

Page 34: ...INALS Test Butto n SAFETY DETECTOR BASE Optional Mag Lock Relay Optional Shadow Relay 8 9 TB 3 TB 6 26 27 28 29 30 31 24 25 24 23 22 21 20 19 18 The By an G2M Control Board is UL 32 5 compliant and monitors devices in both directions open and clos e This m eans that if the ga te c ome s into cont act with an object it w ill stop and reverse briefly If the obje ct is hit a s econd time or if a moni...

Page 35: ...L e a f 20x16 PRE WIRED BACKBOARD WITH In this example all accessories are wired as NORMALLY CLOSED on a BYAN SYSTEMS 3 base pre wired accessory will be connected to Terminals 18 and 19 Accessories can be wired as either car Safe OR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ACCES SO RY TE RMINALS L eaf D e l a y C ar d Pa us e Ti me r Op en in g Tim e r Cl os in g T im er G2M Tra nsfor mer 2...

Page 36: ...e wired backplate see diagram to the left Transm itter Solutions iGAZERE Transmitter Sa fe ty 1 Sa fe ty 2 Sa fe ty 1 Ty pe Sa fe ty 2 Ty pe Low P owe r Fre que nc y F Configuration ON Pr og T est 1 Pr og T est 2 Photobeam Connection Disconnect the jumpered connection of the wire from the Shadow Base and the Safety Base GREEN from of the Shadow Base Wire nut the wire of the photobeam to the wire o...

Page 37: ...N A LS Test Button SH ADOW DETEC TOR BASE SAFETY DETECTOR BASE FREE EXIT DETECTOR BASE Optional Shadow Relay Optional Mag Lock Relay The Byan G2M Control Board is UL 325 compliant and monitors devices in both directions open and close This means that if the gate comes into contact with an object it will stop and reverse briefly If the object is hit a second time or if a monitored safety device fai...

Page 38: ...adow Relay Optional Mag Lock Relay 20x16 Prewired Enclosure with Shadow Safety Free Exit Bases Wired to 24VDC Transformer for use with 24VDC FAAC Photobeams The Byan G2M Control Board is UL 325 compliant and monitors devices in both directions open and close This means that if the gate comes into contact with an object it will stop and reverse briefly If the object is hit a second time or if a mon...

Page 39: ...CTOR BASE FREE EX IT DETECTOR BASE Optional Shadow Relay Optional Mag Lock Relay The Byan G2M Control Boar d is UL 325 compliant and monitors devices in both directions open and close This means that if the gate comes into contact with an object it will stop and rever se briefly If the object is hit a second time or if a monitored safety device fails the boar d will lock out and must then be manua...

Page 40: ...DETECTOR BASE FREE EX IT DETECTOR BASE Optional Shadow Relay Optional Mag Lock Relay The Byan G2M Control Boar d is UL 325 compliant and monitors devices in both directions open and close This means that if the gate comes into contact with an object it will stop and rever se briefly If the object is hit a second time or if a monitored safety device fails the boar d will lock out and must then be m...

Page 41: ... or not hooked up Bypass screw on operator backed out Check that capacitors are hooked up If one is suspect switch capacitors and see if the problem follows the capacitor Make sure the bypass screw is screwed in and snug Safety devices connected properly but not functioning properly Jumpers in Terminals 8 9 and 10 are still in Safety device is malfunctioning If Car Safe is used make sure that the ...

Page 42: ...f the second leaf and the closing of the first leaf There are also inputs on the card for Open and Close Limit switches for the second leaf if limit switches are required Adjustable Timers Timer Description Minimum Delay Maximum Delay Open Timer Left 0 Seconds 15 Seconds Close Timer Right 0 Seconds 15 Seconds Board Terminals Installation Instructions To install the leaf delay card simply plug it i...

Page 43: ...A L LY C L O S E D M O N IT O R E D TEST 10 K G 2 M D AU G H T ER C AR D 1 0 K ON OFF 1 5 2 6 3 7 4 8 1 2 3 4 5 6 7 8 9 1 0 1 5 11 1 6 1 2 1 7 1 3 1 8 1 4 1 9 N O R M A L LY C L O S E D M O N IT O R E D P H O T O C E L L T X 1 2 3 0 V olt 12 Vo lt AC DC 24 Vo lt AC DC P H O T O C E L L R X 1 2 3 4 5 6 0 V olt 12 Vo lt AC DC 24 Vo lt AC DC CO M N O N C 1 2 3 4 5 6 7 8 9 1 0 1 5 11 1 6 1 2 1 7 1 3 1...

Page 44: ...tion If the People Safe input is used it is activated when the door is moving The door stops and reverses its movement for two seconds If the People Safe input remains active the alarm relay is activated and the door is paused until the reset alarm is activated If the alarm is not active the next operation is to continue the interrupted operation The stop button interrupts and stops the door in an...

Page 45: ...on resistant insulation Remember that all pavements are porous and contain trapped moisture Water or other chemicals will eventually reach the insulation and either attack the insulation be absorbed by it or migrate through tiny cracks in the insulation and change the dielectric or break down the insulation and cause shorts to ground What about the wire Polyvinyl chloride PVC insulation TFFN THHN ...

Page 46: ... the proper installation techniques will avoid frequent service calls beginning soon after installation and will result in years of trouble free service and in customer satisfaction COMPARISON CHART Insulation Type Resistance to Chemicals Environment XLPE THHN Ethyl Alcohol High Good Acetone High Good Gasoline High Fair Physical Conditions Abrasion Resistance E F G Degreaser Solvent E P F Low Temp...

Page 47: ...tion which results in excessive loop frequency drift Choose an insulation which is most impervious to moisture The loop must be wound with one continuous length of wire NO SPLICES ARE ALLOWED 3 Where the loop wires leave the saw cut at the curb or pavement they shall be tightly twisted with a minimum of five 5 turns per foot Use tape on the twisted portion to hold wires tightly together This will ...

Page 48: ...onal entrapment protection UL 325 Provide separate pedestrian access Outside Looking In Photo Eye mounted to J Box cover for easy access Mount Photo Eye 21 27 above road surface Gate edges Gate edges for entrapment protection RECOMMENDED PLACEMENT OF SAFETY EDGES AND PHOTOBEAMS ...

Page 49: ...ystem at any particular time Gate systems should be protected as may be necessary from children and pets by whatever means necessary Moving devices always present people pets and property with certain risks and have potential for harm The following list of precautions has been prepared for your review This list is not all inclusive nor is it represented as such Please ask your installer any questi...

Page 50: ...atter how unlikely it may appear at first glance 8 Ensure all safety devices are tested regularly 9 Do not tighten clutches or increase pressures to compensate for a poor gate system design and or the gate leaf 10 Install warning signs on both sides of the gate leaf 11 Have proper lighting installed for nighttime use 12 Never become complacent with the operation of a gate system Schedule periodic ...

Page 51: ... 51 MODEL 600 SERIES OPERATOR Rev 2019 7 1 ...

Page 52: ... any There are no obligations or liabilities on the part of BYAN SYSTEMS INC for consequential damages arising out of or in connection with the use or performance of these products or other indirect damages with respect to loss of property revenue or profit cost of removal original installation or reinstallation Warranty will be considered void if damage or malfunction was due to improper inadequa...

Page 53: ...Transmitter Solutions iGAZER66HD Through beam Photobeams Transmitter Solutions iGAZER32P UL Reflective Photobeams Transmitter Solutions iGAZER32P UL Reflective Photobeams Sensing Edges Manufacturer Model Miller Edge RBand RB G K10 Sensing Edge Receiver Transmitter Miller Edge MGS20 Sensing Edge 2 and 4 wire Miller Edge ME110 Sensing Edge 2 and 4 wire Miller Edge ME123 Sensing Edge 2 and 5 Wire Mil...

Page 54: ... 54 MODEL 600 SERIES OPERATOR Rev 2019 7 1 NOTES ...

Page 55: ... endorse and recommend the use of safety accessories and visual warning indicators in the form of lights sounders and placards properly placed It is the responsibility of the purchaser designer and installer that the total system is safe for the particular application We are pleased you have selected Byan Systems operators for your vehicular gate automation On behalf of our distribution and dealer...

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