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Byan Systems HYD 1000, Installation And Technical Manual

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Byan Systems HYD 1000 Installation And Technical Manual Download Page 18

BYAN SYSTEMS, INC. 

Automated Gate and Access Control Products 

 
 

413 Linden • Lusk, WY 82225 • (800) 223-2926 

 

15

 

rack structure.  Torque the swing arm nut (Item 9) and then tighten the lock bolt and lock 
nut (Item 11 and 12) down against the top of the roller swing arm. 
 

9.

 

Manually move the gate forward and back, checking clearances and pinion/rack function.  
Make any necessary adjustments at this time to ensure smooth operation.  The final 
clearance between the pinion face and the face of the rack support angle shall be 1/8”. 
 

10.

 

Install physical stops at the fully open and fully closed positions. 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for HYD 1000

Page 1: ...ail safe or fail secure D Limit switches Sealed magnetic limit switches for open and closed indication Sensing gap to be 2 with 24 armored shielded cable E Electrical enclosure Oversized metal with hinged lid for protection from intrusion of foreign objects and providing ample space for the addition of accessories F Chassis 1 2 steel base plate with welded structural elements Structure bolted to c...

Page 2: ...of reversing in either direction upon sensing an obstruction F Optional control devices card reader key switch radio control push buttons vehicle detectors or keypads G Optional alert devices flashing lights or rotating beacon 5 Slide gate operator shall be Byan Systems Inc model HYD 1000 A Gate operator Factory Testing 1 Fully assemble and test at the factory each gate operator to ensure smooth o...

Page 3: ... INSTALLER INFORM YOUR CUSTOMER OF ALL SAFETY EQUIPMENT THAT SHOULD BE INSTALLED ON EACH JOB SITE THIS IS IN ACCORDANCE WITH YOUR LEGAL LIABILITY TO YOUR CUSTOMER ENSURE THAT THE PROTECTION AND WARNING SIGNALING DEVICES ARE OPERATIONAL AND VISIBLE THESE STEPS WILL AID IN YOUR DEFENSE SHOULD YOU BECOME INVOLVED IN LITIGATION REGARDING INJURY AND OR DEATH OR DAMAGE P O BOX 1384 FAX 307 334 2028 ...

Page 4: ...DRAW 1 3 HORSEPOWER 325 RPM HYDRAULIC FLUID ISO 15 OPERATING TEMP 40 TO 240F DUTY RATING CONTINUOUS SPEED 1 FOOT SEC MAX GATE LENGTH WEIGHT DEPENDS ON INSTALLATION DIMENSIONS HEIGHT 20 1 4 INCHES WIDTH OVER PINION 18 1 2 INCHES FRONT WIDTH 16 1 2 INCHES THIS OPERATOR WITH IT S UNIQUE DESIGN CAN HANDLE A 10 INCH CROWN IN THE ROAD AND IS LISTED FOR USE AS A CLASS I CLASS II OR CLASS IV SLIDE GATE OP...

Page 5: ... Usage Classes for Vehicular Gates 7 Gate Types 8 Placard Placement Requirements 9 Pre Installation 10 Concrete Pedestal Installation 11 Hydraulic Operator Installation 14 Electrical Installation 18 Mechanical Maintenance Items 19 Electrical Maintenance Items 22 Pre Wired Electronic Control Panel 23 G2M Control Board 25 Warranty 30 End User Safety 31 Customer Acknowledgement 33 ...

Page 6: ...ease only when the gate is not moving 6 KEEP THE GATE PROPERLY MAINTAINED Read the owner s manual Have a qualified serviceperson make repairs to the gate hardware 7 The entrance is for vehicles only Pedestrians must use a separate entrance 8 SAVE THESE INSTRUCTIONS B Install the gate operator only when 1 The operator is appropriate for the construction of the gate and the usage classification of t...

Page 7: ...llation thereof Vehicular gate operating systems provide convenience and security to their users Because these machines produce such high levels of force all gate system designers installers and end users must be aware of the potential hazards associated with improperly designed installed or maintained systems Each component must work in unison to provide the end user visitors and subsequent owner...

Page 8: ...ay around the electrical enclosures 5 Never operate a gate system without visual contact so it can be suspended if necessary 6 Secure and label power cabinets or equipment covers 7 If the gate has an open roller each must have a guard suitable to protect persons pets and clothing that could be entrapped no matter how unlikely it may appear at first glance 8 Ensure all safety devices are tested reg...

Page 9: ...ondary entrapment protection means Use of a single device to cover both the opening and closing directions is in accordance with the requirements however a single device is not required to cover both directions A combination of Type B1 for one direction and on Type B2 for the other direction is the equivalent of one device for the purpose of complying with the requirements of either the primary or...

Page 10: ...nit five or more single family units hotel garages retail store or other buildings servicing the general public CLASS III INDUSTRIAL LIMITED ACCESS VEHICULAR GATE OPERATOR A vehicular gate operator or system intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public CLASS IV RESTRICTED ACCESS VEHICULAR...

Page 11: ...e operator or system that controls a gate that moves in an arc in a vertical plane that is intended for use for vehicular entrances or exits to a drive parking lot or the like Vehicular Horizontal Slide Gate Operator or system A vehicular gate operator or system that controls a gate which slides in a horizontal direction that is intended for use for vehicular entrance or exit to a drive parking lo...

Page 12: ...point of the triangle oriented upward The word WARNING and the safety alert symbol shall be centered on one line and shall be in letters at least 1 inch high on an orange background 4 The pictorial panel shall be positioned between the signal word panel and the message panel The pictorial panel shall have a minimum height of 4 inches 5 The message panel shall include a statement A possible risk an...

Page 13: ... v track or pipe track or some other means of ensuring the gate moves forwards and back on a straight line and with smooth operation Special precautions must be taken to ensure that smooth operation results when using cantilevered gates 3 Locate the commercial power source that will be used to supply power to the gate control panel Identify the breakers and visually confirm that they are rated for...

Page 14: ... keeping it nearly flush with the tops of the forms but allowing expansion room of the anchor bolts Make sure the conduit runs up through the pedestal in the correct position by measuring the template provided 4 Using the template furnished See Fig 4 locate the four 4 1 2 J bolts not supplied and fasten them to the template using the nuts as shown The J bolts shall extend 2 1 2 minimum above the f...

Page 15: ...BYAN SYSTEMS INC Automated Gate and Access Control Products 413 Linden Lusk WY 82225 800 223 2926 12 ...

Page 16: ...BYAN SYSTEMS INC Automated Gate and Access Control Products 413 Linden Lusk WY 82225 800 223 2926 13 ...

Page 17: ...alignment and operation 5 Bolt the rack Item 21 supplied from the factory in four foot lengths to the rack support structure using four 3 16 x 1 1 2 galvanized bolts Item 23 The rack comes pre drilled for your convenience You may need to bevel the top inside edge of the rack in order for it to seat squarely into the corner of the angle See Fig 3 Note When installing the rack use a short piece 12 o...

Page 18: ... nut Item 11 and 12 down against the top of the roller swing arm 9 Manually move the gate forward and back checking clearances and pinion rack function Make any necessary adjustments at this time to ensure smooth operation The final clearance between the pinion face and the face of the rack support angle shall be 1 8 10 Install physical stops at the fully open and fully closed positions ...

Page 19: ...BYAN SYSTEMS INC Automated Gate and Access Control Products 413 Linden Lusk WY 82225 800 223 2926 16 ...

Page 20: ...BYAN SYSTEMS INC Automated Gate and Access Control Products 413 Linden Lusk WY 82225 800 223 2926 17 ...

Page 21: ...nergize the system 5 Operate the gate and make necessary adjustments to ensure safety correct speed and smooth operation Refer to the sections below for instructions on how to adjust the operator 6 Determine the amount of force it takes to stop the movement of the gate and adjust the relief valve settings as required The maximum allowable force to meet UL325 4th edition is forty 40 pounds 7 Test a...

Page 22: ...equired 4 Manually slide the gate back and forth through the full range of motion to ensure smooth operation Adjust as necessary for smooth operation 5 Inspect the v track or other track for wear misalignment or material buildup Make adjustments or replacements as necessary 6 Grease or oil the gate rollers and any other moving parts in the system requiring lubrication 7 Check all guards to ensure ...

Page 23: ...correct position on the rack support 7 Inspect the pinion gear for wear ran material buildup Clean or replace as necessary 8 Check the torque on the anchor bolt nuts that secure the operator frame to the concrete pedestal Tighten if necessary 9 Test the operator monthly making sure the gate reverses on contact with a rigid object as required Check the force required to stop the unit This value can...

Page 24: ...BYAN SYSTEMS INC Automated Gate and Access Control Products 413 Linden Lusk WY 82225 800 223 2926 21 ...

Page 25: ...ystem we recommend that you perform periodic maintenance and inspection of the system As a minimum we recommend the following on a continuing basis Electrical 1 Clean all dust and dirt from pre wired electronic control panel 2 Verify all wiring connections are tight and secure 3 Inspect all wiring and operating mechanism to insure no wiring are pulled or contacting moving parts 4 Test all safety d...

Page 26: ...Green TB3 Operator Motor Run Terminal Block 1 Motor 1 Ground Green 2 Motor 1 Directional Black 3 Motor 1 Directional Red 4 Motor 1 Common White 5 To Key Switch for Solenoid Lock 6 To Solenoid Valve on Motor Black from motor 7 To Solenoid Valve on Motor White from motor TB4 Accessory Terminal Block 1 24V AC Common Black 2 24V AC Positive Red 3 People Safe N C White 4 Common for Safety Reversing Yel...

Page 27: ...BYAN SYSTEMS INC Automated Gate and Access Control Products 413 Linden Lusk WY 82225 800 223 2926 24 ...

Page 28: ...hree possible timing potentiometers opening time automatic closing time and the closing time A dip switch can double the opening and closing time Characteristics Buttons Reversing Button The first activation will make the gate operate The second activation will make the gate stop The third activation will reverse the gate direction while dip switch 2 is on With dip switch 3 off during the close cy...

Page 29: ... Open Close Limit Switches These switches stop the opening and or closing operation You must remove the two jumper wires from terminal 11 to 12 and 13 if used Entrapment Safety Contact If activated the result is reversing the movement in both opening and closing for 2 seconds Then it stops and if the safety contact is still active the alarm will sound Safety Reversing Contact The result is reversi...

Page 30: ...control card connector that changes the selectable option no 6 in the following manner JP1 Open No 6 ON In the power on state unit will do a closing function OFF In the power on state unit will do an opening function JP1 Closed In the power on state the door remains paused In this case the switch No 6 controls the function of the traffic lights No 6 ON The traffic lights card will act as a flashin...

Page 31: ...imals Alarm Contact N O 2 Output People or Animals Alarm Contact N O 3 24V AC 1 AMP Max Common 4 24V AC 1 AMP Max Power 5 Output Electric Lock 12V DC 1 AMP MAX 6 Output Electric Lock12V DC 1 AMP MAX 7 Input Reset Alarm N O 8 Input Safety People or Animals N C 9 Common for Safety 10 Input Safety Car N C 11 Common Limit Switch 12 Input Open Limit Switch N C 13 Input Close Limit Switch N C 14 Input S...

Page 32: ...OUTPUT 1 AMP MAX 4 24VAC OUTPUT 1 AMP MAX 5 ELECTRIC LOCK RELEASE 12VDC 6 ELECTRIC LOCK RELEASE 12VDC 7 ENTRAPMENT ALARM RESET 8 ENTRAPMENT SAFETY CONTACT 9 COMMON TO SAFETY CONTACT 10 REVERSING SAFETY CONTACT 11 COMMON TO LIMIT SWITCH 12 CLOSE LIMIT SWITCH 13 OPEN LIMIT SWITCH 14 STOP BUTTON 15 COMMON TO STOP BUTTON 16 COMMON TO CONTROL CONTACT 17 CLOSE COMMAND 18 OPEN COMMAND 19 REVERSE COMMAND ...

Page 33: ...e and extent of the dealer s warranty if any There are no obligations or liabilities on the part of Byan Systems Inc for consequential damages arising out of or in connection with the use or performance of these products or other indirect damages with respect to loss of property revenue or profit cost of removal original installation or reinstallation Warranty will be considered void if damage or ...

Page 34: ...R AND PURCHASER THAT THE TOTAL SYSTEM IS SAFE FOR THE PARTICULAR APPLICATION THE END USERS RESPONSIBILITY IS ALWAYS PRESENT ASSURANCE OF SAFETY RESTS WITH THE USER OF THE GATE SYSTEM AT ANY PARTICULAR TIME GATE SYSTEMS SHOULD BE PROTECTED AS MAY BE NECESSARY FROM CHILDREN AND PETS BY WHATEVER MEANS NECESSARY MOVING DEVICES ALWAYS PRESENT PEOPLE PETS AND PROPERTY WITH CERTAIN RISKS AND HAVE POTENTI...

Page 35: ...TS OR EQUIPMENT COVERS 7 IF THE GATE HAS AN OPEN ROLLER EACH MUST HAVE A GUARD SUITABLE TO PROTECT PERSONS PETS AND CLOTHING WHICH COULD BE ENTRAPPED NO MATTER HOW UNLIKELY IT MAY APPEAR AT FIRST GLANCE 8 ENSURE ALL SAFETY DEVICES ARE TESTED REGULARLY 9 DO NOT TIGHTEN CLUTCHES OR INCREASE PRESSURES TO COMPENSATE FOR A POOR GATE SYSTEM DESIGN AND OR THE GATE LEAF 10 INSTALL WARNING SIGNS ON BOTH SI...

Page 36: ...ORY EQUIPMENT ARE INTENDED TO BE PART OF A TOTAL OPERATING SYSTEM WE HIGHLY ENDORSE AND RECOMMEND THE USE OF SAFETY ACCESSORIES AND VISUAL WARNING INDICATORS IN THE FORM OF LIGHTS SOUNDERS AND PLACARDS PROPERLY PLACED IT IS THE RESPONSIBILITY OF THE PURCHASER DESIGNER AND INSTALLER THAT THE TOTAL SYSTEM IS SAFE FOR THE PARTICULAR APPLICATION WE ARE PLEASED YOU HAVE SELECTED BYAN SYSTEMS ROQUET OPE...

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