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UK 

 

18 

 

Figure 3) back into the reservoir 
tank. 
The  plant  is  ready  for  normal 
operation. 
If  the  plant  has  not  quite 
reached  full  capacity  after  the 
cleaning,  a  new  cleaning  must 
be made. 
If,  after  this  extra  cleaning,  the 
capacity of the membrane is still 
not  satisfactory,  it  must  be  dis-
carded and a new installed. 
 

12.2

 

Replacement of 
plant membrane 

 

Before cleaning, do as follows: 
Switch off the power. 
Disassemble  the  plastic  hoses 
located  on  the  top  of  the  mem-
brane (J-Figure 3). 
Note:  how  the  hose  is  connect-
ed, since it is important that the 
hose  be  refitted  in  the  same 
way! 
The  hoses  can  be  pulled  out  by 
pushing  the  ring  placed  on  the 
stainless fitting; if pushed all the 
way  down,  the  hose  can  be 
pulled out. 
Dismount  the  U-lock  located  at 
the  end  of  the  membrane  pipe. 
(The U-lock holds the membrane 
endplate  in  place).  Remove  the 
split  pin  from  the  U-lock  and 
pull the lock out of the pipe. 
The  end  plate  can  now  be 
pulled  out  of  the  membrane 
pipe by wriggling the end plate 
from side to side and simultane-
ously pulling upwards. 
Now  pull  the  membrane  out  of 
the  membrane  pipe.  Note!  at 
which end the large black V-cup 
seal is situated on the outside of 
the  membrane.  When  the  new 
membrane  is  fitted,  this  V-cup 
seal  must  be  fitted  at  the  same 
end of the membrane as the old 
one,  i.e.  if  the  V-cup  seal  is  at 
the  top  of  the  membrane  pipe, 
the V-cup seal of the new mem-
brane  must  also  be  installed  so 

that  the  V-cup  seal  has  to  be 
placed  at  the  top  when  the 
membrane  is  fitted  inside  the 
membrane pipe. 
When  the  membrane  has  been 
replaced  and  the  end  plate  has 
been  refitted  with  the  U-lock  in-
serted, remount all hoses. 
Note!  When  the  hose  must  be 
pressed hard in to push-in fitting 
until it clicks . 
When all connections have been 
refitted  and  end  plates  are  se-
curely  locked  with  the  U-lock, 
the plant must be restarted. 
You  may  replace  pre-filter  (M-
Figure  3)  by  new    5”-5µ  filter 
cartridge. 
Reconnect the raw water. 
Open  the  outlet  valve  (B-Figure  
3) completely. 
Close the recirculation valve  (D-
Figure 3) completely. 
Dismount the permeate hose (A-
Figure 3) and lead it to drain. 
Reconnect  the  power  to  the 
plant. 
The plant will now be operating. 
Let  it  flush  this  way  for  20-30 
minutes. 
Then  adjust  the  outlet  valve  (B-
Figure  3)  and  the  recirculation 
valve  (D-Figure  3),  see  section:  
Start-up of plant. 
Check  the  plant  operating  pres-
sure on manometer (E-Figure 3); 
it  should  be  13.5-14.5  bar 
which is normal operating pres-
sure. 
Check  that  the  water  quality  is 
<20  µS/cm.  This  is  checked  on 
the  permeate  hose  (A-Figure  3) 
(Conductivity  meter  is  available 
as  aux.  equipment).  lead  the 
hose  back  when  the  quality  is 
satisfactory. 
Check  on  flow  meter  (F-Figure 
3)  if  the  plant  capacity  is  satis-
factory,  maximum  160  l/h.  The 
plant  is  now  in  normal  opera-
tion and ready for use. 
 
 
 
 

Write in the operating journal: 
 

1.

 

Date  of  replacement  of 
membranes 

2.

 

New  capacity  of  plant 
(F-Figure 3) 

3.

 

Water quality (µS/cm) 

4.

 

Plant  operating  pres-
sure (E-Figure 3) 

5.

 

Raw water pressure 

6.

 

Raw water temperature 
 
 
 
 

 
 
 
 
 
 
 
 
 
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for PERMAQ COMPACT 51

Page 1: ...BWT PERMAQ COMPACT 51 Reverse Osmosis Plant Installation and Operating manual UK For You and Planet Blue...

Page 2: ...UK 2...

Page 3: ...e treated water is higher than 20 S cm 9 9 2 3 Alarm Low raw water pressure 10 9 2 4 Alarm Transport pump 10 9 2 5 Indication Level low 11 9 2 6 Alarm Level high 11 9 2 7 The plant is not operating 12...

Page 4: ...d in our factory Your BWT PERMAQ Compact 51 plant is furnished with casters in a stainless frame That means that the plant can be placed e g under a table and pulled out for easy ser vicing Your BWT P...

Page 5: ...e plant must be connected to a raw water pres sure of minimum 2 bar and maxi mum 7 bar The quality of the treated water will be less than 20 S cm at 10 C 5 WATER CONNEC TIONS Note All water connection...

Page 6: ...ead the entire section 7 1 and 7 2 before adjustment is commenced Outlet amount must be adjusted and the suitable outlet amount on your plant depends on the raw water quality A too high water re cover...

Page 7: ...tank is full NB Do not touch the level switch Create a large consumption of treated water to get the air out of the pump Check that the transport pump G Figure 3 starts up automatically Check that th...

Page 8: ...e BWT PERMAQ Compact 51 plant is produced and designed for a minimum of servicing and maintenance However there are certain functions which should be checked regularly Maintenance intervals should be...

Page 9: ...UK 9 9 2 Troubleshooting This section deals with the problems that may arise on the plant 9 2 1 The plant capacity has dropped 9 2 2 The quality of the treated water is higher than 20 S cm...

Page 10: ...UK 10 9 2 3 Alarm Low raw water pressure 9 2 4 Alarm Transport pump...

Page 11: ...UK 11 9 2 5 Indication Level low 9 2 6 Alarm Level high...

Page 12: ...UK 12 9 2 7 The plant is not operating...

Page 13: ...UK 13 9 2 8 Alarm The transport pump stops and starts 9 2 9 Hard water is measured at the soft water tap option...

Page 14: ...condition Section 9 2 4 ALARM Too low raw water pressure Nothing is working permanent condition Section 9 2 3 Too low raw water pressure HP pump stopped TP pump is working Automatic restart 3 times if...

Page 15: ...6 Transport pump 10 TECHNICAL SPECIFICATION 10 1 Technical specifications BWT PERMAQ Compact 51 Tag number Designation Type data P1 High pressure pump 14 bar 1x230V 0 64kW P2 Transport pump 1x230V 0...

Page 16: ...V 230 Power consumption kW 1 5 Electricity frequency Hz 50 Pipe inlet diameter Concentrate outlet diameter 10mm hose Permeate outlet diameter Height mm 750 Depth mm 560 Width mm 350 Max water temp C...

Page 17: ...oise until the warm water has run into the plant Then operate the plant in this way for 20 30 min until the plant components mem branes pumps are heated to approx 40 C Replace the wa ter in the bucket...

Page 18: ...t also be installed so that the V cup seal has to be placed at the top when the membrane is fitted inside the membrane pipe When the membrane has been replaced and the end plate has been refitted with...

Page 19: ...3 ANNEX 13 1 P I diagram 13 2 Layout drawings 13 3 Wiring diagram 13 4 Start up test 13 5 Operating journal 13 6 Spare parts list BWT PERMAQ Compact 51 13 7 Spare parts drawing 13 8 Declaration of con...

Page 20: ...UK 20 13 1 P I Diagram...

Page 21: ...UK 21 13 2 Layout Drawings...

Page 22: ...UK 22...

Page 23: ...UK 23...

Page 24: ...UK 24...

Page 25: ...UK 25 13 3 Wiring Diagrams...

Page 26: ...UK 26...

Page 27: ...UK 27...

Page 28: ...of technician Date Time consumption for the start up hours Start up test The start up test sheet must be completed and filed together with the operating journal Test of raw water YES Time controlled...

Page 29: ...arts List BWT PERMAQ Compact 51 Control of rawwater Pressure switch PS1 every 6 month Check up for leaks every month Softening plant option Hardness dH Raw water Raw water tempera ture C Raw water pre...

Page 30: ...1404681 13 Push in fitting 14 mm elbow 1 454090014 3 years 14 Bypass valve 1 200721030 15 High pressure motor 451202495 16 High pressure pump 451202490 17 Coupling for high pressure pump 451202485 18...

Page 31: ...451404215 2 years 36 Push in fitting 14x elbow 1 454090013 3 years 36A Push in fitting 10x elbow 1 454091010 3 years 37 End plate 1 451404112 3 5 years Miscellaneous 10 mm plastic hose 1 m 454001010 3...

Page 32: ...UK 32 13 7 Spare Parts Drawing...

Page 33: ...600 900 bwt bwt dk www bwt dk herewith declares that BWT PERMAQ Compact 51 is in conformity with the provisions of the Machinery Directive directive 2006 42 EC is in conformity with the provisions of...

Page 34: ...________________________ ________________________________________________________________________________ ________________________________________________________________________________ _____________...

Page 35: ...________________________ ________________________________________________________________________________ ________________________________________________________________________________ _____________...

Page 36: ...00 Fax 33 1 4922 45 45 E Mail bwt bwt fr BWT Belgium NM Leuvensesteenweg 633 B 1930 Zaventem Tel 32 2 758 03 10 Fax 32 2 758 03 33 E Mail bwt bwt be BWE esk Republika s r o Lipovo 196 Cestlice CZ 251...

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