Butterfly B1501B/T Operation And Service Manual Download Page 43

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Butterfly B1501B/T - Single Head 15 Needle Embroidery Machine Manual

ROUBLESHOOTING AND

ECHNICAL

UPPORT

9.1

ECHNICAL

UPPORT

Please direct all technical questions to

[email protected]

or by creating a support

ticket by emailing

[email protected]

You may also try our live support by going to

http://www.ButterFlyEmb.com

and clicking the

LIVE SUPPORT icon.

9.2

ROUBLESHOOTING

Symptoms

Resolution

False thread breaks

-Ensure the machine is properly threaded.

Noise – Clicking Sound

-Oil Hook

Power up – Machine does not turn on

-Ensure that the power cord is securely attached
to a 110V outlet and that the 110V outlet is
outputting power.

-Check fuses.

Thread Breaks

-Poor quality or old thread

-Timing issue

-Dull, bent, burred, etc needle

-Check for any burs in thread track (eyelets, etc)

Summary of Contents for B1501B/T

Page 2: ...hine Manual 2020 TheEmbroideryWarehouse PO BOX 11977 Fort Worth Texas All rights reserved No part of this manual may be reproduced transmitted or viewed in any form or by any means without permission...

Page 3: ...ent 11 2 2 Getting to know your machine 12 2 2 1 Front View 12 2 2 2 Control Panel 12 2 2 3 Left View 13 2 2 4 Right View 13 2 3 Out of the crate setup 14 2 3 1 Unboxing 14 2 3 2 Setting up stand Comp...

Page 4: ...B Memory stick 33 4 2 2 Load design from memory internal memory 33 4 2 3 Color Changes 33 4 2 4 Changing Orientation of Design 33 4 2 5 Centering and Tracing 34 5 Maintenance 36 5 1 Oiling 36 5 1 1 Oi...

Page 5: ...s 61 11 1 6 Upper Thread Holder 63 11 1 7 Color Change System 66 11 1 8 Needle Bar Bracket 1 68 11 1 9 Needle Bar Bracket 2 70 11 1 10 X Axis Drive Components 72 11 1 11 Y Axis Drive System 75 11 1 12...

Page 6: ...user s manual for the Butterfly B1501B T Single Head 15 Needle Embroidery Machine We highly encourage you to completely review the entire contents of this manual before setting up or using your embro...

Page 7: ...ve Instruction on how to save to these formats can be found in your software user manual If you do not have software that will write to one of the compatible formats please go to http www Threadses co...

Page 8: ...done directly on a baseball style cap hat Baseball Caps Etc 1 4 WARRANTY AND RETURN POLICY Below is a summary of our warranty and return policy We highly recommend you to read the full warranty and re...

Page 9: ...CT AND TECHNICAL INFORMATION Corporate office 2954 SE Loop 820 Fort Worth Texas 76140 USA 1 817 346 7691 http www ButterFlyEmb com Mailing PO BOX 11977 Fort Worth Texas 76110 USA Parts and Accessories...

Page 10: ...P a g e 10 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual This page intentionally left blank...

Page 11: ...lowing o Scissors o Tweezers o Threading Rod o Oil Can o Philips Screw Driver o Flat Screw Driver o USB Memory Stick o Basic Parts o Etc Single Head Stand Removable Table Top Light typically attached...

Page 12: ...trol panel is where the entire machine is controlled shown in Figure 2 2 This includes your Stop Start Emergency Stop and Power button at the bottom of the machine On the right side of the machine is...

Page 13: ...es it up and down 2 2 4 Right View Head Right side View looking to the right side of the embroidery machine shown in Figure 2 4 The color change where is used to move the head to the left or to the ri...

Page 14: ...take to uncrate and setup The steps may vary from machine to machine and crate to crate 2 3 1 Unboxing https www youtube com watch v CBxDQSOzCcs t 17s 2 3 2 Setting up stand Complete https www youtube...

Page 15: ...unction of the thread rack is to smoothly unwind thread off of the spool of thread Step 1 Screw Thread Stand Shafts 2 pcs in by hand into threaded holes A and B on the Thread Stand Step 2 Tighten thre...

Page 16: ...threads from raveling together under wind etc Step 1 Insert a Thread Tube Joint end of a Thread Tube into the top U SLOT Start by inserting one end of one tube in U Slot A1 A1 is located on the Threa...

Page 17: ...h which also reduces thread breaks Step A Begin by placing 15 spools of thread on the thread stand Refer to Figure 2 7 Step B Take the first spool 1 thread and pass it through eyelet 2 in the image fo...

Page 18: ...us sections before proceeding Proper threading and tensions of your embroidery machine are essential to production thread breaks and final embroidery quality Without properly threading your machine an...

Page 19: ...e very top of the machine and is the first tension knob the thread passes through Step 2 Place the thread in between the 2 disks of the pretension knob going to the right Step 3 Detach the top of the...

Page 20: ...n bring the thread back over the top of the wheel and then to the right and the back down and to the left of the next thread guide pin Step 12 Bring the thread down and place thread under the next thr...

Page 21: ...like Video https www youtube com watch v QUhrdECHOWI Upper thread tension is completely different between one cone and the next and the tensions change as the thread is used Therefore the tensions mus...

Page 22: ...the bobbin is not set correctly then the bobbin might be too loose There are several other ways to test tensions One is referred to as the H or I or Column test In this test once the embroidery is co...

Page 23: ...indication that it s time to replace the bobbin case if the bobbin pulls out of the bobbin case rough after the case has been cleaned Because bobbin cases are so inexpensive it is recommended to purch...

Page 24: ...d to be changed when replacing the bobbin and should be checked regardless The operator should check the tensions of the bobbin after each run by looking at the bobbin of the final embroidery product...

Page 25: ...P a g e 25 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual Note If you are using a bobbin case tension gauge the approximate setting should be between 25 35 grams...

Page 26: ...r even lock up the machine entirely If you cannot find the missing pieces it is recommend blowing the entire hook area off with compressed air in attempts to blow and other pieces away Video https www...

Page 27: ...P a g e 27 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual Figure 2 13 Replacing a needle...

Page 28: ...P a g e 28 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual This page intentionally left blank...

Page 29: ...step will be to select the hoop size you would like to use 3 Many embroidery machines such as the Butterfly will accept large medium and small hoops Large hoops are overall larger from the far left ta...

Page 30: ...n items depending on sizes sex type etc of the garments This manual will not get into the techniques and it is recommended that the operator search on the internet for further training However when us...

Page 31: ...P a g e 31 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual This page intentionally left blank...

Page 32: ...hine is relatively easy to use The control panel has a lot of uses that on a normal basis will never be used We recommend that you become familiar with all the buttons and features but you can also re...

Page 33: ...box 5 Enter design name using number pad 6 Press check mark to transfer design to machine memory Wait for a beep 4 2 2 Load design from memory internal memory Once the design is loaded off the USB st...

Page 34: ...nge movement speed 3 Once in desired position press yellow button with magnifying glass 4 You can trace design using either one of two buttons 5 The trace button with a needle and dotted box will trac...

Page 35: ...P a g e 35 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual This page intentionally left blank...

Page 36: ...ch run using Solvy Solvy helps to catch any excess oil from dripping on and staining the garments A Needle bars Once every 20 hours of embroidery Oil each bar through the opening Do not place more tha...

Page 37: ...cessible directly from the front of the machine so you must access it from the sides through troughs on the head To access these troughs either move the head all the way to needle number 1 or to needl...

Page 38: ...pth The needle depth is set at 180 degrees using a scratch gauge Video https www youtube com watch v bdD4_2K3UXE Hook Timing The Hook Timing is set at 200 degree Video https www youtube com watch v iW...

Page 39: ...the X and Y direction left right up and down Polyester Type of textile In embroidery machines its typically a stronger thread type than Rayon Pre digitized A design that has already been digitized Ray...

Page 40: ...P a g e 40 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual Wash a Way See Solvy...

Page 41: ...IONS 7 1 FAQS How does the Butterfly B1501B T compare to other commercial industrial embroidery machines The Butterfly B1501B T will benchmark against any other machine in its class The final embroide...

Page 42: ...broidery Yes Heads 1 Input USB Network on certain models Languages English Espa ol Spanish Make Butterfly Memory Capacity 16 000 000 Stitches or 500 designs Model B1501B T Needles 15 Needle sizes reco...

Page 43: ...upport by going to http www ButterFlyEmb com and clicking the LIVE SUPPORT icon 9 2 TROUBLESHOOTING Symptoms Resolution False thread breaks Ensure the machine is properly threaded Noise Clicking Sound...

Page 44: ...and clean the area If it is still jammed remove the needle plate and inspect Needle Position Abnormal The head of the machine is not perfectly centered over one of the 12 color change locations Pleas...

Page 45: ...the mechanical jam The needle may have bent badly and hit something or the trimmer knife jammed in the way of the needle Also the head may have falling off of needle center for whatever reason and ne...

Page 46: ...1501B T Single Head 15 Needle Embroidery Machine Manual 10 PICTURES 10 1 PICTURES VIDEOS High quality pictures and videos can be founds by going to http www ButterFlyEmb com and clicking on either the...

Page 47: ...rfly B1501B T Single Head 15 Needle Embroidery Machine Manual 11 PART BOOK 11 1 PARTS BOOK Butterfly Embroidery Machine B1501B T Single Head 15 Needle Parts Book Manual Addition Copyright 2020 TheEmbr...

Page 48: ...P a g e 48 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 49: ...RIGHT 1 5 MACHINE BRACKET CASE BACK LEEFT 1 6 MACHINE CASE FIXING WASHER 1 7 M4 8 SCREW 1 8 4 6 SCREW 1 9 STRECH FRAME SUPPORT 1 10 SCREW 1 11 TABLE WASHER 1 12 3 20 SCREW 1 13 CIRCLIP 1 14 4 12 SCRE...

Page 50: ...P a g e 50 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual 1 33 PLAIN WASHER...

Page 51: ...P a g e 51 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 52: ...8 PLAIN WASHER 2 8 MACHINE TABLE BUSHING 2 9 LOWER SHAFT 2 10 BEARING 2 11 BEARING BUSHING 2 12 5M 16 7 94 LOWER SHAFT PULLEY 2 13 SHAFT CONNECTION 2 14 M5 6 SCREW 2 15 M4 4 SCREW 2 16 M6 8 SCREW 2 17...

Page 53: ...P a g e 53 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual 2 33 SCREW 2 34 ROTARY HOOK BOX GUARD 2 35 4 6 SCREW...

Page 54: ...P a g e 54 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 55: ...3 7 M4 8 SCREW 3 8 DRIVE ROD 3 9 THREAD CUT SENSOR HEAD 3 10 M4 10 SCREW 3 11 THREAD CUT PITMAN ROD 3 12 PIN 3 13 THREAD CUT DRIVE CONNECTION LEVER 3 14 COPPER BUSHING 3 15 THREAD CUT LEVER 3 16 FLAT...

Page 56: ...achine Manual 3 29 3 3 3 0 SCREW 3 30 3 OPEN CIRCLIP 3 31 2 5 4 SCREW 3 32 PICK FEED BRACKET 3 33 THREAD PICK FORK 3 34 PIN 3 35 PLAIN WASHER 3 36 THREAD PICK FORK BRACKET 3 37 THREAD PICK THRUST BLOC...

Page 57: ...P a g e 57 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 58: ...HAFT SENSOR 4 9 M4 6 SCREW 4 10 M6 8 SCREW 4 11 M6 6 SCREW 4 12 MACHINE HEAD SHADE WASHER 4 13 WINDING PLATE 4 14 M4 8 SCREW 4 15 M4 SPRING WASHER 4 16 M4 PLAIN WASHER 4 17 HTD5M 15 525 BLET 4 18 UPPE...

Page 59: ...HAFT 4 42 DOMESTIC CONECTION ROD 4 43 NEEDLE BEARING 4 44 SCREW 4 45 M4 10 SCREW 4 46 LOWER GUIDE RAIL POSITION HOOK 4 47 GUIDE ROD THRUST PLATE 4 48 DUSTPROOF PLATE LEFT 4 49 DUSTPROOF PLATE RIGHT 4...

Page 60: ...P a g e 60 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 61: ...5 M5 PLAIN WASHER 5 6 M5 SPRING WASHER 5 7 M5 12 SCREW 5 8 THREAD TAKE UP DRIVE ROD 5 9 CAM DRIVE ROD 5 10 COPPER BUSHING 5 11 DRIVE ROD 5 12 PIN B 5 13 PIN A 5 14 SMALL CONECTION ROD 5 15 M5 NUT 5 16...

Page 62: ...P a g e 62 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 63: ...6 6 M4 PLAIN WASHER 6 7 UPPER THREAD SPRING 6 8 3 6 SCREW 6 9 M3 18 SCREW 6 10 NUT 6 11 CONNECTION ROD 6 12 PIN 6 13 HOOK FIXING BLOCK 6 14 M4 10 SCREW 6 15 UPPER HOOK DRIVE ROD 6 16 M3 10 SCREW 6 17...

Page 64: ...P a g e 64 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual 6 33 M3 PLAIN WASHER 6 34 M3 12 SCREW 6 35 JUMPING CONNECTION ROD SUPPORT 6 36 JUMPING CONNECTION ROD 6 37 4 6 SCREW...

Page 65: ...P a g e 65 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 66: ...8 SCREW 7 5 M4 SPRING WASHER 7 6 M4 PLAIN WASHER 7 7 MOTOR SUPPORT 7 8 COLOR CHANGE MOTOR BRACKET 7 9 M5 PLAIN WASHER 7 10 M5 SPRING WASHER 7 11 M5 12 SCREW 7 12 M4 8 SCREW 7 13 696LU NSK BEARING 7 14...

Page 67: ...P a g e 67 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 68: ...Single Head 15 Needle Embroidery Machine Manual 11 1 8 Needle Bar Bracket 1 Needle Bar Bracket 1 Reference picture on previous page 8 NEEDLE BAR BRACKET 1 DIAGRAM PART NAME 8 1 NEEDLE BAR ASM 8 2 M4 1...

Page 69: ...P a g e 69 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 70: ...LOWER PLATE 12 NEEDLES 9 4 MEDIAL THREAD GUIDE ASM 9 NEEDLES 9 4 MEDIAL THREAD GUIDE ASM 12 NEEDLES 9 5 THREAD TENSION ASM 9 6 9 64 SCREW 9 7 UPPER PLATE 9 NEEDLES 9 7 UPPER PLATE 12 NEEDLES 9 8 ON O...

Page 71: ...P a g e 71 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 72: ...KET LEFT SUPPORT 10 9 M5 12 SCREW 10 10 M5 SPRING WASHER 10 11 M5 PLAIN WASHER 10 12 HK0808 NEEDLE BEARING 10 13 3M 20 10 PASSIVE PULLEY 10 14 6 OPEN CIRCLIP 10 15 X AXIS PASSIVE PULLEY BRACKET 10 16...

Page 73: ...BROIDERY FRAME RIGHT SUPPORT 10 34 DRIVE POSITION BLOCK LEFT 10 35 DRIVE POSITION BLOCK RIGHT 10 36 SPRING PLATE 10 37 M3 PLAIN WASHER 10 38 M3 8 SCREW 10 39 CONNECTION PLATE 10 40 M3 SPRING WASHER 10...

Page 74: ...P a g e 74 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 75: ...11 8 12 CONNECTION BUSHION 11 9 M5 6 SCREW 11 10 12 Y SHAFT 11 11 BEARING BRACKET 11 12 M5 16 SCREW 11 13 NA4302 NEEDLE BEARING 11 14 BEARING BUSHIONG 11 15 BELT 11 16 Y AXIS LIMIT SENSOR 11 17 M4 PLA...

Page 76: ...P a g e 76 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual 11 33 TENSION WHEEL BRACKET 11 34 M5 NUT 11 35 4 6 SCREW 11 36 Y AXIS STOPPER...

Page 77: ...P a g e 77 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 78: ...eedle Embroidery Machine Manual 11 1 12 Tension Base Tension Base Reference picture on previous page 12 THREAD TENSION PARTS DIAGRAM PART NAME 12 1 THREAD GUIDE ASM 12 NEEDLES 12 2 M4 16 SCREW 12 3 4...

Page 79: ...P a g e 79 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 80: ...Needle Embroidery Machine Manual 11 1 13 Automatic Winding Components Automatic Winding Components Reference picture on previous page 13 AUTOMATIC WINDING PARTS DIAGRAM PART NAME 13 1 WINDING ASM 13...

Page 81: ...P a g e 81 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 82: ...trical Control Components Reference picture on previous page 14 ELECTRICAL CONTROL PARTS DIAGRAM PART NAME 14 1 MACHINE HEAD BACK CASE 14 2 M4 6 SCREW 14 3 M5 10 SCREW 14 4 POWER BASEPLATE ASM 14 5 4...

Page 83: ...P a g e 83 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 84: ...oidery Machine Manual 11 1 15 Operating Plate Operating Plate Reference picture on previous page 15 OPERATE PLATE DIAGRAM PART NAME 15 1 COMPUTER MONITOR SUPPORT BOARD 15 2 COMPUTER MONITOR CONNECTION...

Page 85: ...P a g e 85 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 86: ...edle Embroidery Machine Manual 11 1 16 Cap Drive Components Cap Drive Components Reference picture on previous page 16 CAP DRIVE PARTS DIAGRAM PART NAME 16 1 CAP DRIVE ASM 16 2 M4 12 SCREW 16 3 M4 PLA...

Page 87: ...P a g e 87 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 88: ...88 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual 11 1 17 Cap Base Components Cap Base Components Reference picture on previous page 17 CAP BASE PARTS DIAGRAM PART NAME 17 1 CAP B...

Page 89: ...P a g e 89 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 90: ...P a g e 90 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual 11 1 18 Cap Frame Cap Frame Reference picture on previous page 18 CAP FRAME PARTS DIAGRAM PART NAME 18 1 CAP FRAME ASM...

Page 91: ...P a g e 91 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 92: ...19 3 NAIL 19 4 M5 PLAIN WASHER 19 5 M5 SPRING WASHER 19 6 M5 NUT 19 7 M4 10 SCREW 19 8 M5 10 SCREW 19 9 M12 PLAIN WASHER 19 10 THREAD TENSION ASM 19 11 M4 PLAIN WASHER 19 12 BUSHING 19 13 M6 12 SCREW...

Page 93: ...P a g e 93 Butterfly B1501B T Single Head 15 Needle Embroidery Machine Manual...

Page 94: ...mbroidery Machine Manual 11 1 20 Embroidery Frame Embroidery Frame Reference picture on previous page 20 EMBROIDERY FRAME DIAGRAM PART NAME 20 1 X AXIS FRAME 20 2 Y AXIS FRAME 20 3 WOOL TOP SHORT 20 4...

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