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3-5 STORAGE

A.  Apply light coat of multi-purpose grease to slid-

ing assemblies.

B. Perform steps “A” through “G” in paragraph 3-4.
C.  Relieve  hydraulic  pressure  by  shifting  imple-

ment control valve levers back and forth.

D.  Disconnect  implement  hydraulic  lines  connect-

ed  to  tractor.    Make  certain  tractor  auxiliary  valves 

neutral position before disconnecting lines.

E. Remove valve kit from tractor (if used).
F.  Disconnect  implement  from  3-point  hitch  and

driveline from PTO shaft.

G. Clean debris from cutter deck to prevent corro-

sion.

H. Oil all pivot points and cable sheaves.
I.  Wearing  gloves  and  using  an  oil  soaked  rag,

wipe down all hoses and cables.

SECTION IV

MAINTENANCE

4-1 MAINTENANCE CHECK LIST

Perform scheduled maintenance as outlined in Table
4-1.    Secure  machine  as  outlined  in  paragraph  3-3
before  doing  maintenance  inspections  or  work.    All
bolts should be torqued as recommended in Table 4-
2 unless otherwise indicated.

Table 4-1 Maintenance Check List

1. Check  hydraulic  oil  level  in  tank.    Add  as  neces-
sary  to  bring  oil  level  to  bottom  of  strainer.    (See
paragraph 4-2 for more details.)
2. Inspect  hydraulic  lines  and  fittings  for  wear  or
leaks.  Replace only with genuine Bush Hog replace-
ment parts.

WEAR  EYE  PROTECTION  AND  USE  A 
PIECE  OF  CARDBOARD  OR  WOOD
RATHER  THAN  HANDS  TO  SEARCH  FOR
HYDRAULIC 

LEAKS. 

 

ESCAPING 

HYDRAULIC  OIL  UNDER  PRESSURE  CAN 
PENETRATE  THE  SKIN.      IF  FLUID  IS 
INJECTED  INTO  THE  SKIN  IT  MUST  BE
SURGICALLY  REMOVED  BY  A  DOCTOR 
FAMILIAR WITH THIS FORM OF INJURY OR 
GANGRENE MAY RESULT.

3. Check  tractor  tire  air  pressure.    It  is  critical  for 

stability  that  tractor  tires  carry  proper  air  pres-
sure.  Refer to tractor operator’s manual.

4. Check  blades  and  spindle  to  be  sure  that  no 

foreign  objects  such  as  wire  or  steel  strapping
bands are wrapped around them.

5. Check blade bolts for tightness. Tighten to 450

ft./lbs. (609.7 Nm)

6. Clean  all  debris  from  machine,  especially  under-

side of deck.

7. Check  that  cables  are  tight.    Tighten  per  para-

graph 4-7.

8. Inspect  blades  for  wear.    Replace  if  necessary 

per  paragraph  4-6.    Always  replace  both  blades 
with  a  match  pair.    Use  only  genuine  Bush  Hog 
replacement parts.

9. Make  certain  chains  and/or  side  bands  are  in

good repair to minimize potential thrown debris or 
objects from cutter.

10.During  operation,  listen  for  abnormal  sounds 

which might indicate loose parts, damaged bear-
ings or other damage.

11.Perform  BEFORE EACH USE  lubrication  per

paragraph 4-2.

4-2 LUBRICATION 

(Refer to Fig. 4-1)

BEFORE EACH USE

1. Hydraulic Tank - Check hydraulic oil level.  Fill as

necessary  to  bring  oil  level  to  bottom  of  filler 
strainer or to side fill plug.  Filter oil to 10 microns 
before  adding.    See  paragraph  4-3  for  recom-
mended hydraulic oils.

2. PTO Driveline  Universal  Joints  -  Apply  multi-

purpose grease, with grease gun.

3. PTO Driveline  Guard  -  Apply  2-3  shots  of  multi-

purpose  grease,  with  a  grease  gun,  to  plastic 
fitting.  (1 fitting each end)

EVERY 40 HOURS

1. PTO Driveline  -  Disconnect  PTO  driveline, 

separate  the  two  sections,  wipe  inner  (male) 
section clean, and apply multi-purpose grease to 
inside  of  outer  (female)  driveline  section.   
Reassemble  and  install.    Pull  on  each  driveline 
section to make sure yokes lock into place.

2. Slide Assemblies - Wearing gloves, clean sliding

surfaces  of  dirt  and  grease.    Apply  thin  coat  of 
graphite  based  lubricant  (preferred)  or  multi-
purpose grease.

3. Spindle Assembly - With cutter deck in horizontal 

position,  remove  check  plug  at  top  of  housing 
and check oil level.  Add EP80W-90 gear oil as
necessary to fill to check plug.

11

WARNING

All manuals and user guides at all-guides.com

Summary of Contents for SM 60

Page 1: ...OPERATION l l MAINTENANCE 1007 4 00 97701 Model SM 60 Side Mount Rotary Cutter Operator s Manual BUSH HOG All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 2: ...ush Hog parts which are manufactured with the same precision and skill as our original equipment Our trained service personnel are well informed on methods required to service Bush Hog equipment and are ready and able to help you Should you require additional information or assistance please contact us YOUR AUTHORIZED BUSH HOG DEALER BECAUSE BUSH HOG MAINTAINS AN ONGOING PROGRAM OF PRODUCT IMPROVE...

Page 3: ... warranty obligation or inspection Side Mount Rotary Cutter Models SM60R SM160R Operator s Manual 1 TABLE OF CONTENTS SECTION PARA PAGE Warranty 2 Dealer Preparation Check List 3 Safety Precautions 4 Federal Laws and Regulations 5 I INTRODUCTION DESCRIPTION 6 1 1 Introduction 6 1 2 Description 6 II PREPARATION FOR USE 7 2 1 Mounting Cutter On Tractor 7 2 2 Driveline Modification 8 III OPERATING PR...

Page 4: ...s for normal service or adjustment loss of crops or any other loss of income rental of substitute equipment expenses due to loss damage detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Bush Hog THIS LIMITED WARRANTY SHALL NOT APPLY 1 To vendor items which carry their own warranties such as engines tires and tubes 2 If the unit has been subjected to...

Page 5: ...structed on the safe and proper use of the cutter r 10 Purchaser or dealer elects to delete deflectors front belting rear bands front and rear chains WARNING For Non Agricultural use OSHA ASAE SAE and ANSI standards require the use of Chain Guards or other protective guards at all times Bush Hog strongly recommends the use of such guards for Agricultural uses as well to reduce the risk of property...

Page 6: ...the operating area 7 Clear the work area of objects which might be picked up and thrown 8 Wear eye protection and use a piece of cardboard or wood rather than hands to search for hydraulic leaks Escaping hydraulic oil under pressure can penetrate skin If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may re...

Page 7: ...comes within the operating area 7 Clear the work area of objects which might be picked up and thrown 8 Wear eye protection and use a piece of cardboard or wood rather than hands to search for hydraulic leaks Escaping hydraulic oil under pressure can penetrate skin If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or ga...

Page 8: ...tions to Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and proced...

Page 9: ...nks It is to be used on tractors weighing a minimum of 6000 lbs 2722 kg not including ballast and having a minimum of 50 PTO horse power Two models are available the model SM60R requiring 540 rpm PTO speed and the model SM160R requiring a 1000 rpm PTO speed Front and rear discharge shields are standard on each The cutter is all hydraulically powered as shown in Fig 1 2 A hydraulic gear pump is dri...

Page 10: ...UAL B Connect cutter to tractor 3 point hitch Adjust stabilizer bars sway blocks or chains Refer to tractor operator s manual USE OF THIS MACHINE ON TOO SMALL A TRACTOR CAN CAUSE TRACTOR UPSET DO NOT USE THIS MACHINE ON A TRAC TOR WEIGHING LESS THAN 6000 LBS 2722 KG NOT INCLUDING BALLAST IT IS RECOMMENDED THAT FRONT BALLAST BE USED FOR ADDED STEERING STABILI TY THIS MACHINE REQUIRES 50 PTO HORSEPO...

Page 11: ...t to desired working position R Raise cutter deck and install transport lock pin before traveling Fig 2 3 NOTE It is recommended that front end ballast weights be added to tractor for stabilization In some uses added stabilization may be gained by weighting left rear wheel heavier than right rear wheel Do not exceed tractor ballast rating Consult your tractor dealer 2 2 DRIVELINE MODIFICATION IMPO...

Page 12: ...2 Recommendations Tractor should have front end ballast weights to help prevent front end skidding Tractor should be equipped with Rollover Protective System ROPS and a seat belt used Check chains for 3 point hitch are recommended on tractors without position con trol stop adjustment to prevent accidental dragging of slide assembly on ground WHEN CUTTING WITH ANY SIDE MOUNT ROTARY CUTTER IT IS LIK...

Page 13: ...e aware that cutter deck and counter weight box may extend beyond tractor This is especially important when working along roads and traveling through gates and around buildings A slow moving vehicle SMV sign and tractor warning lights are recommended for working along highways A bracket is provided on weight box for SMV sign 10 ALL ROTARY CUTTERS HAVE THE ABILITY TO DISCHARGE OBJECTS AT HIGH SPEED...

Page 14: ...spindle to be sure that no foreign objects such as wire or steel strapping bands are wrapped around them 5 Check blade bolts for tightness Tighten to 450 ft lbs 609 7 Nm 6 Clean all debris from machine especially under side of deck 7 Check that cables are tight Tighten per para graph 4 7 8 Inspect blades for wear Replace if necessary per paragraph 4 6 Always replace both blades with a match pair U...

Page 15: ...s required for reassembly 2 Spindle Assembly Drain spindle housing Refill with EP80W 90 gear oil Capacity is 26 fl oz 4 3 RECOMMENDED HYDRAULIC OILS Recommended hydraulic oils are listed in Table 4 3 page 13 Other brands may be used provided they are equivalent Approved hydraulic oils may be mixed provided that anti wear oils are mixed with anti wear oils All hydraulic oils listed in Table 4 3 are...

Page 16: ...g cutter when blades will not swing freely will cause excessive stress and vibration causing damage to implement 4 7 CABLE ADJUSTMENT A Extend slide cylinder completely Assure full extension by measuring from center of mounting pin to center of opposite mounting pin Measurement should be 72 3 4 in 1847 8 mm B Put slack into cables by loosening eye bolts if necessary C Position counterweight box 1 ...

Page 17: ...aco Rando HD46 Exxon Magnas A15 Citgo AW46 Exxon Nutoh 46 Shell Tellus 46 HY Oil 46 Standard EP Hyd Oil 1 14 contamination such as pump failure This requires removal and individual flushing and cleaning of all components and lines that were exposed to the contaminated oil flow Flushing of the system components should be done with a suitable sol vent or diesel fuel Clean the suction strainer replac...

Page 18: ... dealer overheated Fluid dirty or fluid level low Clean or replace filter and strainer Add fluid above 200º F 93ºC bring up to bottom of filler strainer Hydraulic fluid incorrect Check fluid Should a change of hydraulic viscosity fluid be required flush entire system and change filters before adding new fluid Continuously stalling cutter See Item 3 Hydraulic fluid bypassing Overhaul or replace fau...

Page 19: ...ssembly to be blocked Also insure that the blocking material is on a clean dry surface 8 Never put hands or any other part of body under blocked up assemblies if at all possible 9 Always wear goggles or safety glasses when hammering grinding or drilling metal parts 10 If the assembly calls for welding or cutting be sure that there are no flammable materials close at hand and that bystanders have t...

Page 20: ...ndle housing using O ring gasket to seal Fasten with nuts bolts and lockwashers removed from cover plate H Assemble hydraulic valve kit Fig 5 1 or tractor kit Fig 5 2 Use pipe joint compound on pipe fit tings only Do not use thread tape Do not over tighten fittings I Check hydraulic oil level Fill as needed to bring oil level to bottom of filler strainer See paragraph 4 3 for compatible hydraulic ...

Page 21: ...nt and rear skid shoes Fig 4 3 5 3 BELTING INSTALLATION A Align belting with holes in lip of cutter deck B Fasten with 3 8 x 1 1 4 bolts flatwashers and locknuts Fig 5 4 5 4 OPTIONAL SIDEWHEEL INSTALLATION A Position sidewheel on cutter deck as shown Fig 5 5 B Fasten sidewheel assembly to cutter deck using 3 8 x 3 bolts and locknuts through deck braces and 3 8 x 1 1 4 bolts and locknuts through si...

Page 22: ...ng a ditch or bank sidewheel and tailwheel can be adjusted inde pendently as needed 5 6 OPTIONAL VALVE MOUNTING BRACKET INSTALLATION Fig 5 7 A Place bottom bracket at desired mounting loca tion Mark 2 4 holes as needed for drilling using bracket as pattern Drill holes using 13 32 drill bit B Mount lower bracket using four 3 8 x 1 1 2 bolts nuts flatwashers and lockwashers C Attach valve to top bra...

Page 23: ...can occur to safety decals either through shipment use or reconditioning Bush Hog will upon request provide safety decals for any of our products in the field at no charge Contact your authorized Bush Hog dealer for more information 20 50029419 50029419 78786 78608 82683 All manuals and user guides at all guides com ...

Page 24: ...SAFETY DECALS CONTINUED 21 83373 83375 82617 83374 83377 All manuals and user guides at all guides com ...

Page 25: ...82 2013 2728 2 1 16 1 3 8 6 UNC 655 887 1470 1992 2382 3228 2 1 16 1 3 8 12 UNF 746 1011 1672 2266 2712 3675 2 1 4 1 1 2 6 UNC 870 1179 1950 2642 3161 4283 2 1 4 1 1 2 12 UNF 979 1327 2194 2973 3557 4820 TORQUE SPECIFICATIONS Proper toque for American fasteners used on Bush Hog equipment Recommended Torque in Foot Pounds Newton Meters Proper torque for metric fasteners used on Bush Hog equipment R...

Page 26: ...P O Box 1039 l l Selma AL 36702 1039 Telephone 334 874 2700 l l www bushhog com All manuals and user guides at all guides com a l l g u i d e s c o m ...

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