BUSCH R 5 Instruction Manual Download Page 4

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2 | Product Description

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0870569784_RA_RC1000-1600B_-0003_IM_en

Product Description

OFP

GB 2

OUT 1

AHE

MTB

OSG

ODP

GB 1

OUT 2

TS 2

TS 1

Suction connection

MTB

Motor terminal box

OUT

Discharge connection

Directional arrow

OFP

Oil fill plug

Exhaust filter

OSG

Oil sight glass

Nameplate

ODP

Oil drain plug

Oil filter

Eye bolt

Oil separator

Gas ballast valve

Filter material

AHE

Air-oil heat exchanger

Float valve (on RA version only)

Temperature switch

Level and temperature switch

NOTE

Technical term.

In this instruction manual, we consider that the term ‘machine’ refers to the ‘vacuum
pump’.

All manuals and user guides at all-guides.com

Summary of Contents for R 5

Page 1: ...um Pumps RA 1000 B RA 1600 B RC 1000 B RC 1600 B 0870569784 0003_en Original instructions Modifications reserved 17 02 2017 Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 2: ...g Water Connection Optional 10 5 3 Filling Oil 11 5 4 Electrical Connection 11 5 4 1 Wiring Diagram Three Phase Motor 12 5 5 Electrical Connection of the Monitoring Devices 13 5 5 1 Wiring Diagram Temperature Switch Gas 13 5 5 2 Wiring Diagram Level and Temperature Switch 13 5 5 3 Wiring Diagram Resistance Thermometer Optional 13 5 5 4 Wiring Diagram Pressure Switch Optional 13 5 5 5 Wiring Diagra...

Page 3: ...theless residual risks may remain This instruction manual highlights potential hazards where appropriate Safety notes and warning messages are tagged with one of the keywords DANGER WARNING CAUTION NOTICE and NOTE as follows DANGER indicates an imminent dangerous situation that will result in death or serious injuries if not prevented WARNING indicates a potentially dangerous situation that could ...

Page 4: ...ectional arrow OFP Oil fill plug EF Exhaust filter OSG Oil sight glass NP Nameplate ODP Oil drain plug OF Oil filter EB Eye bolt OS Oil separator GB Gas ballast valve FM Filter material AHE Air oil heat exchanger FV Float valve on RA version only TS Temperature switch LS Level and temperature switch NOTE Technical term In this instruction manual we consider that the term machine refers to the vacu...

Page 5: ... is capable of maintaining ultimate pressure The machine is suitable for continuous operation Permitted environmental conditions see Technical Data 23 2 3 Standard Accessories 2 3 1 Temperature Switch Gas The temperature switch monitors the gas temperature of the machine The machine must be stopped when the gas reaches 110 C 2 3 2 Level and Temperature Switch The level switch with integrated tempe...

Page 6: ...en the gas reaches a certain pressure see Wiring Dia gram Pressure Switch Optional 13 2 4 6 Pressure Transmitter The pressure transmitter monitors the pressure in the oil separator A warning and an trip signals must be set see Wiring Diagram Pressure Transmitter Optional 14 3 Transport WARNING Suspended load Risk of severe injury Do not walk stand or work under suspended loads NOTICE In case the m...

Page 7: ...e bolt Risk of severe injury Do not lift the machine using the eye bolt fitted to the motor Only lift the machine as previously shown 4 Storage Seal all apertures with adhesive tape or reuse provided caps In case of storage of more than 3 months is scheduled Wrap the machine in a corrosion inhibiting film Store the machine indoors dry dust free and if possible in original packaging preferably at t...

Page 8: ...that enough space remains for maintenance work Make sure that the machine is placed or mounted horizontally a maximum of 1 in any direction Check the oil level fill up if necessary see Filling Oil 11 Make sure that all provided covers guards hoods etc are mounted Version with water oil heat exchanger Make sure that the cooling water complies with the requirements see Cooling Water Connection Optio...

Page 9: ...a vacuum system Busch recommends the installation of an isolation valve in order to prevent the oil from flowing back to the vacuum system 5 2 2 Discharge Connection CAUTION The discharge gas contains small quantities of oil Risk to health If air is discharged into rooms where persons are present Make sure that sufficient ventilation is provided Connection size DN125 PN16 EN 1092 1 Depending on th...

Page 10: ...ction size Make sure that the cooling water complies with the following requirements Min supply capacity l min 8 Water pressure bar 2 6 Supply temperature C 5 35 Required pressure differential across supply and return bar 1 To reduce the maintenance effort and ensure a long product lifetime we recommend the following cooling water quality Hardness mg l ppm 90 Properties Clean clear PH value 7 8 Pa...

Page 11: ...is compatible with the data on the nameplate of the motor Provide an overload protection according to EN 60204 1 for the motor Make sure that the motor of the machine will not be affected by electric or electro magnetic disturbance from the mains if necessary seek advice from Busch Connect the protective earth conductor Electrically connect the motor NOTICE Incorrect connection Risk of damage to t...

Page 12: ...e 4 4 4 NOTICE Incorrect direction of rotation Risk of damage to the motor Operation in the wrong direction of rotation can destroy the machine in a short time Prior to starting up make sure that the machine is operated in the right direction Determine the intended direction of rotation with the arrow stuck on or cast Jog the motor briefly Watch the fan wheel of the motor and determine the directi...

Page 13: ...perature Switch Part no 0652 563 748 Connector M12x1 4 pin U 230 V AC DC 50 60 Hz I 0 5 A Switch point L pin 1 4 low level T1 pin 1 2 110 C T2 pin 1 3 130 C 1 2 4 3 4 1 L 2 1 T1 3 1 T2 1 Brown 2 White 3 Blue 4 Black The switch point value depends on the oil type see Oil 23 5 5 3 Wiring Diagram Resistance Thermometer Optional Part no 0651 563 753 Connector M12x1 4 pin U 10 35 VDC 4 20 mA 0 150 C Wa...

Page 14: ...achine Risk of damage to hearing If persons are present in the vicinity of a non noise insulated machine over extended periods Make sure that ear protection is being used Make sure that the installation conditions see Installation Conditions 8 are com plied with Switch on the machine Make sure that the maximum permissible number of starts does not exceed 12 starts per hour Version with water oil h...

Page 15: ...t Shut down the machine and lock against inadvertent start up Vent the connected lines to atmospheric pressure Version with water oil heat exchanger Turn off the water supply Disconnect all connections 7 1 Maintenance Schedule The maintenance intervals depend very much on the individual operating conditions The intervals given below are desired to be considered as starting values which should be s...

Page 16: ...Change the oil the oil filter OF and the exhaust fil ters EF Every 6 months Clean the machine from dust and dirt In case of a gas ballast valve GB being installed Clean the filter of the gas ballast valve Every 5 years Have a major overhaul on the machine contact Busch 7 2 Oil and Oil Filter Change 1 2 Drain pan 1x seal part no 0482 509 012 All manuals and user guides at all guides com a l l g u i...

Page 17: ...531 000 0531 000 0531 000 005 005 005 3 Busch genuine spare parts 2x oil filter OF part no 0531 000 005 Oil filter wrench For oil type and oil capacity see Technical Data 23 and Oil 23 1 4 MAX 3 B u s c h O il 2 Check oil level 1x seal part no 0482 000 106 All manuals and user guides at all guides com ...

Page 18: ...x key extract filter material FM 16x 2x8 exhaust filter EF 1 4 12x 3 4x 2 2x 12x 6 mm hex key Filter material FM 1x part no 0537 000 042 1x part no 0537 000 043 2x flat gasket part no 0480 000 131 Busch genuine spare parts 16x 2x8 exhaust filter EF part no 0532 140 160 All manuals and user guides at all guides com ...

Page 19: ...n status in a Declaration of Contamination Busch will only accept machines that come with a complete filled in and legally binding signed Declaration of Contamination Form downloadable from www buschvacuum com 9 Decommissioning Shut down the machine and lock against inadvertent start up Vent the connected lines to atmospheric pressure Version with water oil heat exchanger Turn off the water supply...

Page 20: ...h genuine spare parts and consumables is recommended for the proper function of the machine and for granting of warranty Spare parts kit Description Part no Service kit RA RC 1000 1600 B Includes all the necessary parts for main tenance 0992 000 010 If other parts are required Contact your Busch representative for the detailed spare parts list All manuals and user guides at all guides com ...

Page 21: ... The motor is defective Replace the motor The coupling CPL is de fective Replace the coupling CPL The machine does not reach the usual pressure on the suction connection Oil level too low Top up oil The inlet screen IS is par tially clogged Clean the inlet screen IS The inlet filter cartridge op tional is partially clogged Replace the inlet filter cartridge Internal parts are worn or damaged Repai...

Page 22: ...ion of the exhaust filters EF and the o rings The float valve FV does not work properly Check the float valve and the oil pipe for clogging Remove the clogging The oil is black Oil change intervals are too long Flush the machine con tact Busch The inlet filter optional is defective Replace the inlet filter The machine runs too hot See problem The ma chine runs too hot The oil is emulsified The mac...

Page 23: ... 80 Max allowable pressure in the oil mist separator hPa mbar abs 1600 Max allowable gas inlet temperature C 50 hPa mbar 150 50 hPa mbar 80 Ambient temperature range C See Oil 23 Ambient pressure Atmospheric pressure Oil capacity l 30 Weight approx 50Hz 60Hz kg 1000 1060 1300 1350 13 Oil VM 100 VE 101 VSL 100 ISO VG 100 100 100 Ambient temperature range C 0 30 0 40 0 40 Part number 1 L packaging 0...

Page 24: ...ctrical and electronic equip ment and following the standards Standard Title of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 1 and Part ...

Page 25: ...Note All manuals and user guides at all guides com ...

Page 26: ...Note All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 27: ...Note All manuals and user guides at all guides com ...

Page 28: ...rea www busch co kr Malaysia www busch com my Mexico www busch com mx Netherlands www busch nl New Zealand www busch com au Norway www busch no Peru www busch com pe Poland www busch com pl Portugal www busch pt Russia www busch ru Singapore www busch com sg South Africa www busch co za Spain www buschiberica es Sweden www busch se Switzerland www busch ch Taiwan www busch com tw Thailand www busc...

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BUSCH R 5, Instruction Manual

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