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CAUTION

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During operation the surface of the vacuum pump may reach tem-
peratures of more than 70 °C.

Risk of burns!

The vacuum pump shall be protected against contact during opera-
tion, it shall cool down prior to a required contact or heat protection
gloves shall be worn.

CAUTION

_a4

The vacuum pump emits noise of high intensity in a narrow band.

Risk of damage to the hearing.

Persons staying in the vicinity of a non noise insulated vacuum
pump over extended periods shall wear ear protection.

Make sure that all provided covers, guards, hoods etc. remain
mounted

Make sure that protective devices will not be disabled

Make sure that cooling air inlets and outlets will not be covered or
obstructed and that the cooling air flow will not be affected ad-
versely in any other way

Make sure that the installation prerequisites (

Ú

page 5: Installation

Prerequisites) are complied with and will remain complied with,
particularly that a sufficient cooling will be ensured

Conveying Condensable Vapours

Version “Aqua”:

CAUTION

_a

Due to the corrosion protection coating CPC the vacuum pump is
capable of conveying water vapour.

Very humid process gases and/or adverse operating cycles can lead
to residual condensates, though, which cause corrosion.

If this is the case, it is necessary to counteract residual condensates
by warming up the vacuum pump, conveyance of ambient air after
process end and regular draining of the anti-pulsation chamber (j).

Close the shut-off valve in the suction line

Warm up the vacuum pump for approx. 10 minutes

At process start:

Open the shut-off valve in the suction line

At the process end:

Close the shut-off valve in the suction line

Open the ambient air valve

Operate the vacuum pump for another approx. 10 minutes

Close the ambient air valve

Regularly drain condensate from the anti-pulsation chamber (j)

Maintenance

DANGER

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In case the vacuum pump conveyed gas that was contaminated
with foreign materials which are dangerous to health, harmful ma-
terial can reside in filters.

Danger to health during inspection, cleaning or replacement of fil-
ters.

Danger to the environment.

Personal protective equipment must be worn during the handling
of contaminated filters.

Contaminated filters are special waste and must be disposed of
separately in compliance with applicable regulations.

CAUTION

_ac

During operation the surface of the vacuum pump may reach tem-
peratures of more than 70 °C.

Risk of burns!

Prior to disconnecting connections make sure that the connected
pipes/lines are vented to atmospheric pressure

Maintenance Schedule

Note

: The maintenance intervals depend very much on the individual

operating conditions. The intervals given below shall be considered as
starting values which should be shortened or extended as appropriate.
Particularly heavy duty operation, such like high dust loads in the envi-
ronment or in the process gas, other contaminations or ingress of pro-
cess material, can make it necessary to shorten the maintenance
intervals significantly.

Monthly:

Make sure that the vacuum pump is shut down and locked against
inadvertent start up

In case an inlet air filter (h) is installed:

Check the inlet air filter (h), if necessary clean (with com-
pressed air) or replace

In case of operation in a dusty environment:

Clean as described under

Ú

page 8: Every 6 Months:

Every 3 Months:

Make sure that the vacuum pump is shut down

Check the level of the synchronising gear oil

The level shall be slightly above the middle of the sight glass (e, 76).

The level of the synchronising gear should stay constant over the life-
time of the oil. If the level does fall, the gear is leaky and the vacuum
pump requires repair (Busch service).

Every 6 Months:

Make sure that the housing is free from dust and dirt, clean if nec-
essary

Make sure that the vacuum pump is shut down and locked against
inadvertent start up

Remove the acoustic enclosure

Note

: Make sure that the foam mats do

n o t

get soaked with water

Clean the fan cowlings, fan wheels, the ventilation grilles and cool-
ing fins

Mount the acoustic enclosure

Maintenance

MM 1324, 1202, 1252, 1322, 1200, 1250, 1320 AV

page 8

0870133276 / 070328

Summary of Contents for Mink MM 1200 AV

Page 1: ...nstallation and Operating Instructions Vacuum Pumps Mink MM 1324 1202 1252 1322 1200 1250 1320 AV Busch Produktions GmbH Schauinslandstr 1 79689 Maulburg Germany 0870133276 070328 Modifications reserved ...

Page 2: ...pare Parts 15 Spare Parts Kits 15 Accessories 15 Oil 15 EC Declaration of Conformity 16 Technical Data 19 Busch All over the World in Industry 20 Preface MM 1324 1202 1252 1322 1200 1250 1320 AV page 2 0870133276 070328 Preface Congratulations on your purchase of the Busch vacuum pump With watchful observation of the field s requirements innovation and steady development Busch delivers modern vacu...

Page 3: ...rocess control and or vacuum relief valves it must be made sure that the mini mum allowed intake pressure will not be underrun Vacuum pumps MM 1322 AV and MM 1320 AV are thermally suitable for continuous operation at intake pressures down to 150 hPa abs 150 mbar abs By means of process control and or vacuum relief valves it must be made sure that the minimum allowed intake pressure will not be und...

Page 4: ...a4 The vacuum pump emits noise of high intensity in a narrow band Risk of damage to the hearing Persons staying in the vicinity of a non noise insulated vacuum pump over extended periods shall wear ear protection Transport Transport in Packaging Packed on a pallet the vacuum pump is to be transported with a forklift Transport without Packaging In case the vacuum pump is packed in a cardboard box w...

Page 5: ...rdboard paper electronics will touch the surface of the vacuum pump Make sure that the installation space or location is vented such that a sufficient cooling of the vacuum pump is warranted CAUTION_ac During operation the surface of the vacuum pump may reach tem peratures of more than 70 C Risk of burns Make sure that the vacuum pump will not be touched inadver tently during operation provide a g...

Page 6: ... a NEMA adaptor flange and a BoWex coupling Remove the NEMA adaptor flange I from the vacuum pump Pull the elastomer part V together with the hub III off the shaft of the vacuum pump Mount the NEMA adaptor flange I on the motor the bolts II are not part of the Busch scope of delivery Undo the cylinder screws VI and remove the elastomer part V from the hub III Make sure that the parallel key is ins...

Page 7: ...e vacuum pump and is permissible only after prior consultation with Busch Max allowed temperature of the inlet gas 40 C Standard version The gas shall be free from vapours that would condensate under the temperature and pressure conditions inside the vacuum pump Version Aqua The vacuum pump features the corrosion protection coating CPC and is capable of conveying water vapour Ú page 8 Conveying Co...

Page 8: ... to health harmful ma terial can reside in filters Danger to health during inspection cleaning or replacement of fil ters Danger to the environment Personal protective equipment must be worn during the handling of contaminated filters Contaminated filters are special waste and must be disposed of separately in compliance with applicable regulations CAUTION_ac During operation the surface of the va...

Page 9: ... foreign materials which are dangerous to health harmful ma terial can reside in pores gaps and internal spaces of the vacuum pump Danger to health during dismantling of the vacuum pump Danger to the environment Prior to shipping the vacuum pump shall be decontaminated as good as possible and the contamination status shall be stated in a Declaration of Contamination form downloadable from www busc...

Page 10: ...on connection g p The filter h on the suction connection g p is partially clogged Clean or replace the inlet air filter h respec tively Partial clogging in the suction discharge or pressure line Remove the clogging Long suction discharge or pressure line with too small diameter Use larger diameter The valve disk of the inlet non return valve is stuck in closed or partially open position Disassembl...

Page 11: ...um pump starts but labours or runs noisily or rattles The drive motor draws a too high current compare with initial value after commission ing Loose connection s in the drive motor termi nal box Version with three phase motor Not all drive motor coils are properly con nected The drive motor operates on two phases only Check the proper connection of the wires against the connection diagram particul...

Page 12: ...clogging of filters or screens Partial clogging in the suction discharge or pressure line Remove the clogging Long suction discharge or pressure line with too small diameter Use larger diameter Sectional Drawing Sectional Drawing MM 1324 1202 1252 1322 1200 1250 1320 AV page 12 0870133276 070328 ...

Page 13: ...w Zealand Ltd Unit D Arrenway Drive Albany Auckland 1311 P O Box 302696 North Harbour Auckland 1330 Tel 0 9 414 7782 Fax 0 9 414 7783 Find the list of Busch companies all over the world by the time of the publication of these installation and operating instructions on Ú page 16 rear cover page Find the up to date list of Busch companies and agencies all over the world on the internet at www busch ...

Page 14: ...ility 89 336 EEC Restriction of the use of certain hazardous substances in electrical and electronic equipment RoHS 2002 95 EC have been designed and manufactured to the following specifications Standard Title of the Standard Harmonised Standards EN 12100 1 EN 12100 2 Safety of machinery Basic concepts general principles of design Part 1 and 2 EN 294 Safety of machinery Safety distance to prevent ...

Page 15: ...e r a t u r e r a n g e C A m b i e n t p r e s s u r e S y n c h r o n i s i n g g e a r o i l q t y l S y n c h r o n i s i n g g e a r o i l f i l l e d e x w o r k s W e i g h t k g MM 1324 AV 50 60 200 3 0 1500 160 70 0 40 atmospheric 1 BP Enersyn HTX 220 225 60 3 6 1800 192 74 233 MM 1202 AV 50 100 4 0 3000 200 75 234 60 4 8 3600 240 79 236 MM 1252 AV 50 4 5 3000 250 75 238 60 5 5 3600 300 7...

Page 16: ... 82 71 426 342 Ireland Busch Ireland Ltd A10 11 Howth Junction Business Centre Kilbarrack Dublin 5 Tel 00353 1 832 1466 Fax 00353 1 832 1470 Israel Busch Israel Ltd 1 Mevo Sivan Street Qiryat Gat 82022 Israel Tel 972 0 8 6810485 Fax 972 0 8 6810486 Italy Busch Italia S r l Via Ettore Majorana 16 20054 Nova Milanese Tel 0362 370 91 Fax 0362 370 999 Japan Nippon Busch K K 1 23 33 Megumigaoka Hiratsu...

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