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NOTE

: VCI is the abbreviation for “volatile corrosion inhibitor”. The

VCI molecule is an organic corrosion inhibitor in the vapour phase.

Integrated in various carriers such as film, cardboard, paper, foam, 

liquid and powder, it protects the parts against corrosion as a result of

its action in the vapour phase. However, VCI packaging can attack 

synthetic surfaces and surfaces of other elastomers. If in doubt, please

contact your nearest distributor. VCI packaging provides several years

of protection against corrosion, even under the harshest of conditions:

overseas shipment, extended storage before use.

Wrap the vacuum pump in a VCI film

Store the vacuum pump

if possible, the vacuum pump should be stored in its original

packaging,

indoors,

dry,

in a dust-free and

vibration-free room

Start-up of the vacuum pump after storage:

Make sure that all protective elements, stoppers or adhesive tapes

attached before preservation have been removed

Switch on the vacuum pump in the sequence described in the

chapter “Installation and Commissioning”

Installation and Commissioning

Installation prerequisites

CAUTION

In case of non-compliance with the installation prerequisites,

particularly in case of insufficient cooling:

Risk of damage or destruction of the vacuum pump and its

components!

Risk of personal injury!

The installation prerequisites must be complied with.

Please ensure that the integration of the vacuum pump is

compliant with the safety requirements of the Machine Directive

2006/42/EC (concerning the responsibility of the system’s

manufacturer into which the vacuum pump is to be incorporated,

please also refer to the note in the EU-Declaration of Conformity).

WARNING

Local regulations regarding the motors and electric controlelements 

must be observed when installing the pump in potentially explosive 

environments. Make sure before start-up that all safety measures 

have been followed.

Local installation

Make sure that the environment of the vacuum pump is not

potentially explosive

Make sure that the following ambient conditions are fulfilled:

Ambient temperature: 0 ... 40 °C (32 ... 104 °F)

Ambient pressure: atmosphere

Humidity range: 20 to 95%

Altitude: up to 1000 m

Make sure that the cooling water fulfills the following

requirements:

Temperature: 10 - 25 °C

Overpressure: 2 - 5 bar (relative)

Water hardness: < 5 ° dGH

NOTE:

1° (german degree = 1° dGH) = 1,78° (french degree) = 1,25 e

(english degree) = 17,9 mg/kg CaCO3 (american hardness)

Minimum flow rate: 3 - 4 l/ min for the standard version

Make sure that the cooling water is neutral and clean

Make sure that the cooling water outlet is unpressurised

Make sure that the nitrogen fulfills the following requirements:

Overpressure: 1,5 bar

Approximate flow rate: 10 - 22 l/ min

Make sure that the ambient conditions correspond to the

protection class of the motor (according to nameplate)

Make sure that the vacuum pump is placed on or fastened to a

horizontal surface

Make sure that the vacuum pump is level

Make sure that the vacuum pump is at least 1 m away from any

wall to ensure good cooling

Make sure that the vacuum pump is easily accessible and that the

selected installation site fulfills the requirements for assembly/dis

mantling

Make sure that no temperature-sensitive parts (for example, of

plastic, wood, cardboard, paper, electronic parts) come into

contact with the hot surfaces of the vacuum pump

Make sure that the installation site or assembly area is ventilated in

such a way that adequate cooling of the vacuum pump is ensured

CAUTION

The surface temperature of the vacuum pump can exceed 50°C

when the vacuum pump is in operation.

Danger of burns!

Make sure that no-one can touch the vacuum pump accidentally.

If necessary, attach safeguard

Make sure that the oil sight glasses (OSG 1, 2, 3) are easily

accessible

If oil changes are to be made on site:

Make sure that the oil drain and oil filler are easily accessible

Inlet connection

Make sure that the protection that was attached to prevent

penetration of particles during transport has been removed before

the vacuum pump is connected to the vacuum line

If the sucked gas contains dusts or solid foreign bodies:

Make sure that a filter or protective grating is installed at the

extraction point

Make sure that the nominal diameter of the intake line is at least

equal to the diameter of the intake flange of the vacuum pump to

prevent a drop in the performance of the vacuum pump in the case

of a smaller cross-section

Make sure that the vacuum pump is connected with leakproof lines

Installation and Commissioning

Page 10

BC 0601 G

0870235875

 (En)

CAUTION

Do not put hands into the inlet aperture. 

Risk of body damage!

CAUTION

The intake of liquids or solid particles can lead to the destruction 

of the vacuum pump

Summary of Contents for COBRA BC 0601 G

Page 1: ...rvice kits Instruction Manual COBRA Screw Vacuum Pumps BC 0601 G 08 12 2020 Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870235875 _en Original instructions Modifications reserved ...

Page 2: ...e Page 2 0870235875 En Preface worldwide safety transport storage maintenance troubleshooting BC 0601 G 0601G NW 0090 A PUMA WY 0700 D COBRA BC 0601 G 0601 G NW 0090 A WY 0700 D Power connector on vacuum pump rear side ...

Page 3: ...ns PRV Nitrogen pressure reducer CWC Cooling water connections NC Nitrogen connection CAO Extracting ventilator EB Eye bolts RC LCD PLC PLC box ESS Emergency stop switch EMO OSG Oil sight glass MB On off switch Main circuit breaker RF Ventilator IN EC PRV CWC NC CAO EB RC PLC ESS RF MB BC 0601 G OSG OSG ...

Page 4: ...l sight glass VFD Variable frequency device MOT1 Motor MOT2 Motor TS Sensor PT100 PS Inlet pressure switch PSA Pressuresensor DGR1 Regulating valve dilution gas DGR2 Regulating valve dilution gas MV Nitrogen solenoid valve DGF Nitrogen flow meter CWM Cooling water flow meter CWRCooling water regulating valve COBRA BC0601G ...

Page 5: ...le for continuous duty at a pressure more or equal than 150 hPa mbar Caution the operating cycle of 150 hPa mbar must not exceed more than 5 min For other applications contact your Buschrepresentative Maximum inlet pressure 1 bar abs With pump running at full speed do not expose to inlet pressure 300 hPa mbar The vacuum pump istight down to ultimate pressure Operating principle COMBI The COBRA BC ...

Page 6: ...ng water supply before the first startup Operation without these coolants can result in damage to the vacuum pump Nitrogen system The nitrogen system can be used in a number of different ways nitrogen isused asdilution gas It isinjected inside the cylinder on two different places Nitrogen flow injected in the middle hole is preset at 2 l min and can be adjusted with valve DGR2 depending on the app...

Page 7: ...t be observed when installing the pump in potentially explosive environments The maintenance instructions must be observed and respected It isvital that these installation and maintenance instructions are read and understood before the vacuum pump isused If you have any doubts please contact your local Buschrepresentative SafetyInformation The vacuum pump has been designed and manufactured in acco...

Page 8: ...ch off the customer s power supply Switch off the water and nitrogen quick connections inlet first then outlet Put the label or warning board Maintenance processing on or next to the pump Emergencyoff circuitdescription The Emergency off circuit may be opened by pressing on emerge ncy stop button If this element occurs then the DP and MB pumps will immediately stop The PLC will remain energized to...

Page 9: ...atch Lift the vacuum pump In casethe vacuum pump was bolted to a pallet with fixing bolts Unscrew the fixing bolts in the base frame CAUTION In case of a vacuum pump filled with oil make sure that by lifting the inclination angle of the vacuum pump do not exceed 5 from the horizontal In case of too high inclination 5 risk of oil leak within the work area Make sure before every transport using the ...

Page 10: ...erpressure 2 5 bar relative Water hardness 5 dGH NOTE 1 german degree 1 dGH 1 78 french degree 1 25 e english degree 17 9 mg kg CaCO3 american hardness Minimum flow rate 3 4 l min for the standard version Make sure that the cooling water is neutral and clean Make sure that the cooling water outlet is unpressurised Make sure that the nitrogen fulfills the following requirements Overpressure 1 5 bar...

Page 11: ...lines CAUTION When the discharge lines have been connected make sure that the system does not leak Leakages of dangerous substancesmust be prevented Make sure that the discharge line is mounted in such a way that condensate cannot penetrate into the pump siphon trap gradient Make sure that no shut off devices are mounted in the discharge line Make sure that the discharge lines do not exercise any ...

Page 12: ...vacuum pump is connected correctly before switching it on Determine rotation sense of the motor by using a measure tool or putting a rubber plate on the inlet Press on the start button Make sure that the vacuum pump draws in If not push the Emergency stop button If the direction of rotation has to be changed Exchange two of the three feeder leads Equipment connections with options The information ...

Page 13: ...ination angle of the vacuum pump do not exceed 5 from the horizontal In caseof too high inclination 5 risk of oil leak within the work area Make sure before every transport using the appropriate lifting mean that the inclination of the vacuum pump is less than 5 CAUTION The vacuum pump must remain in a horizontal position when it has been filled with oil Checking the direct cooling The flow of the...

Page 14: ...er Drain the cooling water completely If necessary drain the cooling water with the help of compressed air to prevent any risk of frost or corrosion Switchingthe vacuumpump on off First start up of the system Make sure that the Necessary installation instructions are followed If the system isequipped with a solenoid gate valve in the cooling water circuit Open the solenoid gate valve Make sure tha...

Page 15: ...he colour of the oil see Checking the oil Check the cooling water flow see Checking the cooling water Check the nitrogen flow see Checking the nitrogen Inspect the vacuum pump for oil leaks if there are leaks repair the vacuum pump Busch Inspect the vacuum pump for leaks of cooling water if there are leaks repair the vacuum pump Busch Monthly In the caseof operation in a dusty environment Make sur...

Page 16: ...nge intervals A drop in the oil level indicates a fault see Alarms and warnings Busch PLC and Busch LCD CAUTION Only fill in oil through the oil filler opening CAUTION Danger of burns when the oil filler cap isopen Danger of injuries when the oil filler cap isnot screwed on properly Only unscrew the oil filler cap when the vacuum pump has been switched off The vacuum pump may only be switched on w...

Page 17: ... that they do not leak CAUTION Only fill in oil through the oil filler opening Unscrew the oil filler cap OFP Fill in oil up to the middle of the oil sight glass Make sure that the oil level lies between the MIN and MAX markings on the oil sight glasses Make sure that the seals of the filler cap are not damaged and that they sit properly Replace them if necessary Screw on the filler cap again Chec...

Page 18: ... foreign material Theseforeign materialscaninfiltrate the pores recesses and other internal spacesof the vacuumpump Danger to health duringdismantling of the vacuumpump Danger to the environment During dismantling of the vacuumpumpprotectiveequipmentand clothing mustbe worn Prior to shipping the vacuumpumpmustimperatively be decontaminatedand the degree of contaminationmustbe documentedin a declar...

Page 19: ...hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the various oil sight glasseson the vacuum pump BC 0601 G Oil type quantity Page 19 0870235875 En Pump type DP pump liters MB pump motor side n 2 liters MB pump gear side n 1 liters BC 0601 G 0 12 l 0 6 l 0 ...

Page 20: ...ating MB 50 60 Hz kW 1 8 2 2 Electric power capacity at ultimate kW 1 25 pressure Nominal motor speed DP 50 Hz min 1 3000 Nominal motor speed MB 50 60 Hz min 1 3000 3600 Noise level EN ISO 2151 dB A 62 Ambient temperature C F 0 40 32 104 Maximale counter pressure Discharge bar 0 2 Cooling water requirement l min min 3 0 4 0 Cooling water pressure bar τ P 2 5 Nitrogen requirement l min 0 70 Nitroge...

Page 21: ...cal and electronic equipment and following the standards Person authorised to compile the technical file Gerd Rohweder Busch Dienste GmbH Schauinslandstr 1 DE 79689 Maulburg Icheon si 01 06 2020 Seung hwa Yoo GeneralDirector 1 In case control systems are integrated Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design ISO 13857 2019 Safety...

Page 22: ...Note ...

Page 23: ...Note ...

Page 24: ...schag ch Belgium info busch be Hungary busch buschvacuum hu Norway post busch no Taiwan service busch com tw Brazil vendas buschdobrasil com br India sales buschindia com Peru info busch com pe Thailand info busch co th Canada info busch ca Ireland sales busch ie Poland busch busch com pl Turkey vakutek ttmail com Chile info busch cl Israel service_sales busch co il Portugal busch busch pt United ...

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