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burster Italia s.r.l. · Sede legale ed operativa · Via Cesare Battisti, 16/18 · 24035 Curno (BG) · Tel. +39 035 618120 · Fax +39 035 618250 

e-mail: [email protected] · http://www.burster.it 

C.F. e P.IVA 11048400151 · Capitale sociale Euro 49.920,00 · R.E.A. di Bergamo 276749 

 
 

 

 
 
 
 

Apparecchi di misura di precisione. Sensori e Sistemi 

per grandezze elettriche, termiche e meccaniche 

3.2 

Electrical Setup 

The electronics integrated in the sensor consistsof two parts. 
The first part is in the stator and has following tasks: 
 

Stabilization of the supply voltage 
Electric supply of the rotor electronics through the rotating transformer 
Preparation of the measurement signal from the rotor 
Transmission of the torque measurement signal to the cable connection 

 
The second part of the electronics is placed in the rotor of the torque sensor  
with following functions: 

Supply of the SG full bridge with DC voltage 
Preparation of the electrical torque measurement signal  
Transmission of the measurement signal to the stator 
 

Mechanical Assembly 

4.1 

Rotor Assembly 

 

Caution:

 During the assembly inadmissibly large forces may not act on the sensor or the 

couplings. Connect the sensor electrically during the assembly and observe the signal, the 
measurement signal may not exceed the limit values.

 

 

To avoid falling down, the sensor must be supported during the assembly.

 

 

Admissible assembly offset from rotor to stator: 

4.2 Stator Assembly

 

 
The sensor is installed into the shaft string through flanges. Prior to the assembly, flanges must be 
cleaned with solvent (e.g. acetone), they must be free of foreign particles. The surface of the flange must 
have an evenness of minimum 0,02 mm. 

 

For transportation and easier assembly, the torque sensor is delivered with fixing plates.    
 The optimal 

axial position of Stator to Rotor

 is defined by fixing plates. 

(per plate 3 screws M4x10) 
 

 

 

 

 

 

Mounted Fixing Plates 

 

Removed Fixing Plates  

 

Without Fixing Plates 

 
Tighten screws evenly on the flanges. Torque transmission by surface pressure, only. The installation and 
alignment of the torque sensor occurs with mounted fixing plates. 
Use appropriate tightening torques for the screws of 

strength 10.9

 with suitable length. The screws 

should be secured with screw locks (e.g. LOCTITE No. 242).  
 

Summary of Contents for 86-2800

Page 1: ...618120 Fax 39 035 618250 e mail info burster it http www burster it C F e P IVA 11048400151 Capitale sociale Euro 49 920 00 R E A di Bergamo 276749 Apparecchi di misura di precisione Sensori e Sistem...

Page 2: ...ster it C F e P IVA 11048400151 Capitale sociale Euro 49 920 00 R E A di Bergamo 276749 Apparecchi di misura di precisione Sensori e Sistemi per grandezze elettriche termiche e meccaniche Imprint Vali...

Page 3: ...modified if other sufficient safety devices are available During operation the safety precautions must be operative Vibrations can cause device damages 4 Mechanical Assembly Page 8 Caution Inadmissib...

Page 4: ...rical Setup 8 4 Mechanical Assembly 8 4 1 Rotor Assembly 8 4 2 Stator Assembly 9 4 3 Basic Assembly 10 4 3 1 Assembly Example 10 4 3 2 Using Center Bore 11 4 4 Couplings 12 4 4 1 Alignment of the Meas...

Page 5: ...corresponds to the state of technology 1 3 1 Neglecting of Safety Notes At inappropriate use residual dangers can emerge e g by untrained personnel The operation manual must be read and understood by...

Page 6: ...ese demands can be modified if other sufficient safety devices are available During operation the safety precautions must be operative Vibrations can cause device damages 2 Term Definitions 2 1 Terms...

Page 7: ...meccaniche 3 1 Mechanical Setup The sensor consists of a stationary part the stator and a rotary part the rotor Stator Electronics supply and measuring amplifier Rotor Electronics supply of the SG fu...

Page 8: ...4 1 Rotor Assembly Caution During the assembly inadmissibly large forces may not act on the sensor or the couplings Connect the sensor electrically during the assembly and observe the signal the measu...

Page 9: ...alternating torque the flange connection screws must absolutely be secured with screw locks Otherwise the connection screws may loosen The used screws may not be too long Shunt of the torque measurem...

Page 10: ...ermiche e meccaniche 4 3 Basic Assembly 4 3 1 Assembly Example To keep shear forces and axial forces to a minimum shiftable couplings must be used See chapter couplings in this manual Example combusti...

Page 11: ...er bore is suitable for the lead through of hydraulic hoses pneumatic hoses rods Note The lead through part may not acquire torque which will influence the measurement result Applied torque Ms for twi...

Page 12: ...n forces and increases the durability of the couplings and the shaft bearing Frequently an alignment of the couplings with a straight edge in two levels vertical to each other is sufficient At high sp...

Page 13: ...the measuring signals If troubles occur through the measuring cable we recommend to lay the cable in a grounded steel conduit 5 5 Speed Sensor Option A hall sensor is located between the pulse wheel a...

Page 14: ...quency in Hz Moment of Inertia in kg m Torsional Rigidity in Nm rad Further methods for the calculation of natural resonances are corresponding purchasable programs or books e g Holzer Procedure Dubbe...

Page 15: ...rical disturbances Magnetic disturbances EMC electromagnetic disturbances Therefore avoid these disturbance variables by decoupling of vibrations covers etc 7 Maintenance Maintenance schedule Action F...

Page 16: ...t be dismantled professionally Couplings may not be damaged Do not strike sensor housings with tools Do not exert punches on the sensor with a tool Do not apply bending moments on the sensor e g throu...

Page 17: ...ration The sensor data are being checked during this calibration 11 2 DKD Calibration The calibration of the sensor is carried out according to the guidelines of the DKD and or DAkkS The surveillance...

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