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Burnham V7 SERIES, Installation & Operating Instructions Manual

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Burnham V7 SERIES Installation & Operating Instructions Manual Download Page 35

35

CONTINUED FROM PAGE 33

Item

No.

Description

Part No.

V72 V713 V73 V714 V74

V75

V76

V77

V78

V79

BARE  BO ILER  ASSEMBLY (See Page 34 for Illustration)

10

Flue  Cover  Plate  Assembly

6112214

1

2

2

3

3

4

5

6

7

8

11

Heater  Cover  Plate  Gasket  -  Front  Heater

8036068

---

---

1

---

1

1

1

1

1

1

11A

Heater  Cover  Plate  Gasket  -  Rear  Heater

8036058

---

1

1

1

1

1

1

1

1

1

12

Blank  Heater  Cover  Plate  (WB)  -  Front  Heater

7036002

---

---

1

---

1

1

1

1

1

1

12A

Tapped Heater Cover Plate (WBTL) - Front
Heater

7036001

---

---

1

---

1

1

1

1

1

1

12B

Blank Heater Cover  Plate (SB &  WB)  - Rear
Heater

7036020

---

---

1

---

1

1

1

1

1

1

12C

Tapped Heater Cover Plate (WBTL) - Rear
Heater

7036021

---

1

1

1

1

1

1

1

1

1

13

222A Heater Carton Assy. - (WBT) Front Heater

---

OR

---

A54 Heater Carton Assy. - (WBT) Front Heater

6036036

6031204

---

---

---

---

1

---

---

---

1

---

1

---

1

---

1

1

1

1

1
1

13A

V1-2  Heater  Assy. - (SBT &  WBT)  - Rear
Heater

6036031

---

1

1

---

1

1

1

1

1

1

13B

V1-1 Heater Carton  Assy. - (WBT) Rear Heater

6036030

---

---

---

1

---

---

---

---

---

---

14

Burner  Swing  Door  Mounting  Plate

7172705

1

1

1

1

1

1

1

1

1

1

14A

Burner  Swing  Door  Mounting  Plate  Insulation

82027021

1

1

1

1

1

1

1

1

1

1

15

Rope  Gasket  -  Burner  Mounting  Plate  -  53"  Lg.

72027014

1

1

1

1

1

1

1

1

1

1

16

Burner  Swing  Door

7172706

1

1

1

1

1

1

1

1

1

1

16A

Burner  Swing  Door  Insulation

82027022

1

1

1

1

1

1

1

1

1

1

16B

Rope  Gasket  (Burner  Swing  Door)  -  28"  Lg.

72027015

1

1

1

1

1

1

1

1

1

1

16C

Hinge

7022701

2

2

2

2

2

2

2

2

2

2

16D

Hinge  Pin

80861614

1

1

1

1

1

1

1

1

1

1

16E

Hairpin  Cotter

80861667

1

1

1

1

1

1

1

1

1

1

17

Observation  Port  Cover

7026001

1

1

1

1

1

1

1

1

1

1

18

Spring 3/8"  I.D.  x  ½"  Lg.

8026015

1

1

1

1

1

1

1

1

1

1

19

Canopy Sealing  Strip (½"  x  1"  x  98")

7202710

1

1

1

1

1

1

1

1

1

1

20

V72 Canopy Assembly, Type II

611270211

1

---

---

---

---

---

---

---

---

---

V713 Canopy Assembly

611270313

---

1

---

---

---

---

---

---

---

---

V73 Canopy Assembly, Type II

611270311

---

---

1

---

---

---

---

---

---

---

V714 Canopy Assembly

611270413

---

---

---

1

---

---

---

---

---

---

V74 Canopy Assembly, Type II

611270411

---

---

---

---

1

---

---

---

---

---

V75 Canopy Assembly, Type II

611270511

---

---

---

---

---

1

---

---

---

---

V76 Canopy Assembly, Type II

611270611

---

---

---

---

---

---

1

---

---

---

V77 Canopy Assembly, Type II

611270711

---

---

---

---

---

---

---

1

---

---

V78 Canopy Assembly, Type II

611270811

---

---

---

---

---

---

---

---

1

---

V79 Canopy Assembly, Type II

611270911

---

---

---

---

---

---

---

---

---

1

Summary of Contents for V7 SERIES

Page 1: ...he installationofULClabeled V 7 Series Boilers As an ENERGY STAR Partner Burnham Corporation has determined that the V73WR 0 60 GPH V74WR 0 80 GPH V75WR 0 90 GPH and V76WR 1 15 GPH meet the ENERGY STA...

Page 2: ...ASON FOR ANY OBSTRUCTIONS A CLEAN AND UNOBSTRUCTED CHIMNEY FLUE IS NECESSARY TO ALLOW NOXIOUS FUMES THAT COULD CAUSE INJURY OR LOSS OF LIFE TO VENT SAFELY AND WILL CONTRIBUTE TOWARD MAINTAINING THE BO...

Page 3: ...Size Water Content Gallons Heat Transfer Surface Area Sq Ft Approximate Shipping Weight LB A B C Steam Boiler Water Boiler Steam Boiler V72 11 3 8 6 3 8 5 8 x 8 x 15 10 6 381 V713 16 8 3 4 6 8 x 8 x...

Page 4: ...4 Figure 1B V73 thru V79 Water Boiler with Tankless Heater WBT Figure 1C V73 thru V79 Steam Boiler with or without Tankless Heater SBT or SB...

Page 5: ...5 Figure 1E V713 and V714 Packaged Water Boiler with Tankless Heater WBT Figure 1D V713 and V714 Packaged Water Boiler Less Tankless Heater WB Burnham...

Page 6: ...de at least 24 clearance from front jacket panel for servicing and removal of front tankless heater increase to 30 for A54 heater Provide at least 24 clearance from right side of boiler or top of boil...

Page 7: ...If loose retighten mounting hardware If flue plate or sealing insulation is damaged repair or replace as needed G INSTALL AND SECURE CANOPY with cerafelt gasket and hardware provided to ensure gas ti...

Page 8: ...ss Probe LW CO Water G aug e G lass Pre ssuretrol a nd LW CO Flo at Flush Plu g F L4 006 A Op era tin g C on trol Disre gard L81 24 C Op era tin g C on trol G 1 Bushe d to for Draincock O ptiona l Re...

Page 9: ...Fold panel at perforation keeping insulation inward Align left side panel mounting holes with the front and rear panel holes Secure with 8 x long sheet metal screws 5 Install jacket top panel Place ja...

Page 10: ...e slot with vertical set of bolts engage hex head of bolts and rotate burner to the left Install two remaining 5 16 x long bolts in horizontal sets of holes Level burner and fully tighten all bolts K...

Page 11: ...eturn on water boilers 5 If CIRCULATOR not supplied with boiler is to be mounted directly to 1 boiler return tapping G use the piping arrangements outlined in steps a thru e as follows a Thread 1 x 3...

Page 12: ...ded in trim bag See Figure on previous page Connect wiring harness from Low Water Cutoff See Figure below TS 39 126 A 5 If this boiler is used in connection with refrigeration systems the boiler must...

Page 13: ...13 Fig 8 V73 Thru V79 Recommended Boiler Piping For Gravity Return Steam Boiler Fig 9 V72 thru V79 V713 and V714 Recommended Boiler Piping for Series Loop Forced Hot Water System TS 39 17 D TS 39 4 C...

Page 14: ...he distribution system 5 Isolating the boiler from the system water by installing a heat exchanger F CONNECT TANKLESS HEATER PIPING AS SHOWN IN Figure 12 See Tables 3 and 3A for Tankless Heater Rating...

Page 15: ...raft at all times to assure safe proper operation of the boiler See Figure 13 for recommended installation 1 Install a draft regulator supplied with boiler following the instructions furnished with th...

Page 16: ...nto a container Continue to bleed for 15 seconds after oil is free of air bubbles Stop burner and close valve requires less fuel to be burned and sends less heat up the chimney A new boiler probably h...

Page 17: ...S Figure 15 TABLE 4 SINGLE STAGE UNITS 3450 RPM TWO PIPE SYSTEMS Lift H See Fig 16 Manimum Length of Tubing H R See Figure 16 3 8 OD Tubing 3 GPH 1 2 OD Tubing 3 GPH 0 84 100 1 78 100 2 73 100 3 68 10...

Page 18: ...be low water cutoffs will shut down the burner after a 10 15 second delay if the water level in the boiler drops too low The Hydrolevel CG 450 and the McDonnell Miller PS 804 120 low water cutoffs wil...

Page 19: ...er cut off will shut down the burner if the water level in the boiler drops too low The control resets and restarts the burner with a call for heat a few seconds after the water is returned to its nor...

Page 20: ...t by the thermostat energizes the L8124C control which in turn energizes the R4184D primary control to turn on the burner If burner ignites within approximately 45 seconds and the cad cell sees flame...

Page 21: ...WITHOUT TANKLESS HEATERS set high limit dial on L8148 at 210 F This temperature may be varied to suit requirements of installation 6 On WATER BOILERS WITH TANKLESS HEATERS set operating control dial...

Page 22: ...the ability to control air by moving the head either forward or back Loosen the adjusting plate assembly hold down screw Slide the head and plate to the required firing rate setting as shown in Figure...

Page 23: ...service is complete be sure to fasten down the ignitor 7 FLAME FAILURE The V7 boiler controls operate the burner automatically If for unknown reasons the burner ceases to fire and the reset button on...

Page 24: ...at cell is securely in socket Reconnect leads Reset safety switch h Close line switch If burner starts and runs beyond safety switch cut out time cell is good If not install new cell 3 WARNING Check H...

Page 25: ...tion of mud scale etc and clean as required Examine all visible wiring for brittle or worn insulation and make sure electrical contacts are clean and that they function properly Give special attention...

Page 26: ...manner i Remove safety relief valve using extreme care to avoid damaging it ii Add an appropriate amount of Continue this slow boiling and trickle of overflow for several hours until the water coming...

Page 27: ...ceman to have 2 FLAME SHAPE Looking into the combustion chamber through the observation door the flame should appear straight with no sparklers rolling up toward the crown of the chamber If the flame...

Page 28: ...N This boiler contains controls which may cause the boiler to shut down and not restart without service If damage due to frozen pipes is a possibility the heating system should not be left unattended...

Page 29: ...ture fall R B will make and R W will break at 130 F Set low limit indicator at the minimum temperature recommended for domestic hot water supply This setting must be at least 20 F below high limit set...

Page 30: ...s necessary to allow removal of the jacket top panel and canopy smokebox c Remove the jacket top panel d Remove the canopy being careful not to damage the ceramic fiber gasket 5 Using a 1 diameter wir...

Page 31: ...er Illinois A Albany Fulton Montgomery B Loudoun Northampton and Indiana A Rensselaer Saratoga Prince William Counties Iowa A Schenectady Schoharie All other Counties A Kansas A Warren Washington Coun...

Page 32: ...32 BARE BOILER ASSEMBLY...

Page 33: ...ning Machined 71727036 1 1 1 1 1 1 1 6 5 Cast Iron Slip Nipple 7066003 1 2 3 4 5 6 7 8 7 2 Cast Iron Slip Nipple 7066001 1 4 2 6 3 4 5 6 7 8 8 Rear Target Wall Insulation 8202701 1 1 1 1 1 1 1 1 1 1 8...

Page 34: ...34 BARE BOILER ASSEMBLY CONTINUED...

Page 35: ...wing Door Mounting Plate 7172705 1 1 1 1 1 1 1 1 1 1 14A Burner Swing Door Mounting Plate Insulation 82027021 1 1 1 1 1 1 1 1 1 1 15 Rope Gasket Burner Mounting Plate 53 Lg 72027014 1 1 1 1 1 1 1 1 1...

Page 36: ...36 TS 39 112 D V713 and V714 FLUSH JACKET...

Page 37: ...de Top Panel Assembly 604270314 1 604270414 1 4 Jacket Top Panel Assembly 604270322 1 604270422 1 5 Jacket Lower Right Side Panel Assembly 604270337 1 604270437 1 6 Jacket Upper Right Side Access Pane...

Page 38: ...38 V72 Thru V79 FLUSH JACKET TS 39 109 D...

Page 39: ...acket Left Side Top Panel Assembly 604270241 1 604270341 1 604270441 1 604270541 1 604270641 1 604270741 1 604270841 1 604270941 1 5 Jacket Top Panel Assembly 604270221 1 604270321 1 604270421 1 60427...

Page 40: ...40 V73 Thru V79 STEAM BOILERS TRIM AND CONTROLS...

Page 41: ...Syphon NPT x 4 x 180 806603030 1 1 1 1 1 1 1 3D1 Bushing NPT x NPT 806600508 1 1 1 1 1 1 1 3D2 Elbow NPT 806601520 1 1 1 1 1 1 1 3D3 Nipple NPT x 2 806600003 1 1 1 1 1 1 1 3E Gage Glass Set 6 ConBraC...

Page 42: ...42 V72 Thru V79 V713 and V714 WATER BOILERS TRIM AND CONTROLS...

Page 43: ...1 1 1 1 1 1 1 1 3C Honeywell R4184D 1027 1001 Protectorelay 80160473 1 1 1 1 1 1 1 1 1 1 4 CIRCULATOR PIPING Packaged Boiler Only 4A Circulator Taco 007F position 2 8056007 1 1 1 1 1 1 1 1 1 1 4B Gas...

Page 44: ...44 Beckett AFG Burner...

Page 45: ...3 5503 5503 5503 5503 5503 5503 5503 5503 5503 Escutcheon Plate 3493 3493 3493 3493 3493 3493 3493 3493 Adjusting Plate Assembly 5941 5941 Head 5912 360003 4 360004 360006 5 360004 6 360006 7 360012 3...

Page 46: ...46 Print word document...

Page 47: ...47...

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