Burnham V7 SERIES Installation & Operating Instructions Manual Download Page 22

22

F.

REMOVE GUN ASSEMBLY

1. Items to be checked are nozzle size, type, and

angle; head size (and setting on MD(V1)head); gun
setting; and positioning of electrodes.  This
informations is shown in Figures 23 and 24 and
Table 6 (at rear of manual).

2. Reinstall gun assembly.

G. ADJUST OIL BURNER BEFORE STARTING.

1. SET BURNER AIR BAND AND AIR SHUTTER,

see Table 6 at rear of manual..

2. OPEN ALL OIL LINE VALVES.

3. Attach a plastic hose to fuel pump vent fitting and

provide a pan to catch the oil.

4. REMOVE GAUGE PORT PLUG from fuel pump

and install pressure gauge capable of reading at
least 150 PSI.

5. OPEN FLAME OBSERVATION DOOR on front

of boiler.

H. START OIL BURNER.

1. Open vent fitting on fuel pump.

2. TURN ‘ON’ BURNER service switch and allow

burner to run until oil flows from vent fitting in a
SOLID stream without air bubbles for
approximately 10 seconds.

3. Close vent fitting and burner flame should start

immediately.

I.

ADJUST OIL PRESSURE.

1. Locate oil pressure adjusting screw and turn screw

to obtain 140 PSI pressure (100 PSI for V74R
only).

2. DO NOT REMOVE PRESSURE GAUGE until

later.

J.

OTHER ADJUSTMENTS

1. ADJUST THE AIR BAND AND/OR AIR

SHUTTER.

Adjust air supply by loosening lock screws and
moving the air shutter and if necessary the air band.
Refer to Table 6 for preliminary settings.

2. ADJUST THE COMBUSTION HEAD.

V72 thru V77; V713 and V714:

"L1" and "F" head burners have a fixed head which
is non-adjustable. To check combustion head
location refer to Figure 24.

V78 & V79:

“V1” (variable) head burners have the ability to
control air by moving the head either forward or
back.

Loosen the adjusting plate assembly hold down
screw. Slide the head and plate to the required
firing rate setting as shown in Figure 24. Tighten
the screw and knurled nut.

It might be necessary to move the head forward or
back one position at a time to optimize the smoke
and CO

2

  readings.  See Figure 24.

3. ADJUST DRAFT REGULATOR for a draft

of — .02” (water gauge) over the fire after chimney
has reached operating temperature and while
burner is running.

4. READJUST AIR BANDS on burner for a light

orange colored flame while the draft over the fire is
—.02”.  Use a smoke tester and adjust air for
minimum smoke (not to exceed #1) with a
minimum of excess air.  Make final check using
suitable instrumentation to obtain a CO

2

 of 11.5 to

12.5% with draft of —.02” (water gauge) in fire
box.  These settings will assure a safe and efficient
operating condition.  If the flame appears stringy
instead of a solid fire, try another nozzle of the
same type.  Flame should be solid and compact.
After all adjustments are made recheck for a draft
of —.02” over the fire.

Fig. 23: "F" Head Electrode Positioning and Gun

Setting (Beckett AFG)

(Non-Burnham Drawing

Copy from other Manual)

NOTICE

B urner-specific references in the follow ing instructions pertain to the Beckett A FG , supplied as

standard equipment.  For optional burners, Riello R40 and Carlin EZ-1HP and 102C RD -3, consult

Table 6 at the rear of this manual for specifications, the instruction booklet shipped with the

burner, and the appropriate Supplemental Instructions shipped w ith the boiler:

Supplemental Instructions for:

                Riello R40

                  Carlin EZ-1HP

                   Carlin 102CRD -3  

Burnham Part Number

           8142761

           8142759

           8142760

Summary of Contents for V7 SERIES

Page 1: ...he installationofULClabeled V 7 Series Boilers As an ENERGY STAR Partner Burnham Corporation has determined that the V73WR 0 60 GPH V74WR 0 80 GPH V75WR 0 90 GPH and V76WR 1 15 GPH meet the ENERGY STA...

Page 2: ...ASON FOR ANY OBSTRUCTIONS A CLEAN AND UNOBSTRUCTED CHIMNEY FLUE IS NECESSARY TO ALLOW NOXIOUS FUMES THAT COULD CAUSE INJURY OR LOSS OF LIFE TO VENT SAFELY AND WILL CONTRIBUTE TOWARD MAINTAINING THE BO...

Page 3: ...Size Water Content Gallons Heat Transfer Surface Area Sq Ft Approximate Shipping Weight LB A B C Steam Boiler Water Boiler Steam Boiler V72 11 3 8 6 3 8 5 8 x 8 x 15 10 6 381 V713 16 8 3 4 6 8 x 8 x...

Page 4: ...4 Figure 1B V73 thru V79 Water Boiler with Tankless Heater WBT Figure 1C V73 thru V79 Steam Boiler with or without Tankless Heater SBT or SB...

Page 5: ...5 Figure 1E V713 and V714 Packaged Water Boiler with Tankless Heater WBT Figure 1D V713 and V714 Packaged Water Boiler Less Tankless Heater WB Burnham...

Page 6: ...de at least 24 clearance from front jacket panel for servicing and removal of front tankless heater increase to 30 for A54 heater Provide at least 24 clearance from right side of boiler or top of boil...

Page 7: ...If loose retighten mounting hardware If flue plate or sealing insulation is damaged repair or replace as needed G INSTALL AND SECURE CANOPY with cerafelt gasket and hardware provided to ensure gas ti...

Page 8: ...ss Probe LW CO Water G aug e G lass Pre ssuretrol a nd LW CO Flo at Flush Plu g F L4 006 A Op era tin g C on trol Disre gard L81 24 C Op era tin g C on trol G 1 Bushe d to for Draincock O ptiona l Re...

Page 9: ...Fold panel at perforation keeping insulation inward Align left side panel mounting holes with the front and rear panel holes Secure with 8 x long sheet metal screws 5 Install jacket top panel Place ja...

Page 10: ...e slot with vertical set of bolts engage hex head of bolts and rotate burner to the left Install two remaining 5 16 x long bolts in horizontal sets of holes Level burner and fully tighten all bolts K...

Page 11: ...eturn on water boilers 5 If CIRCULATOR not supplied with boiler is to be mounted directly to 1 boiler return tapping G use the piping arrangements outlined in steps a thru e as follows a Thread 1 x 3...

Page 12: ...ded in trim bag See Figure on previous page Connect wiring harness from Low Water Cutoff See Figure below TS 39 126 A 5 If this boiler is used in connection with refrigeration systems the boiler must...

Page 13: ...13 Fig 8 V73 Thru V79 Recommended Boiler Piping For Gravity Return Steam Boiler Fig 9 V72 thru V79 V713 and V714 Recommended Boiler Piping for Series Loop Forced Hot Water System TS 39 17 D TS 39 4 C...

Page 14: ...he distribution system 5 Isolating the boiler from the system water by installing a heat exchanger F CONNECT TANKLESS HEATER PIPING AS SHOWN IN Figure 12 See Tables 3 and 3A for Tankless Heater Rating...

Page 15: ...raft at all times to assure safe proper operation of the boiler See Figure 13 for recommended installation 1 Install a draft regulator supplied with boiler following the instructions furnished with th...

Page 16: ...nto a container Continue to bleed for 15 seconds after oil is free of air bubbles Stop burner and close valve requires less fuel to be burned and sends less heat up the chimney A new boiler probably h...

Page 17: ...S Figure 15 TABLE 4 SINGLE STAGE UNITS 3450 RPM TWO PIPE SYSTEMS Lift H See Fig 16 Manimum Length of Tubing H R See Figure 16 3 8 OD Tubing 3 GPH 1 2 OD Tubing 3 GPH 0 84 100 1 78 100 2 73 100 3 68 10...

Page 18: ...be low water cutoffs will shut down the burner after a 10 15 second delay if the water level in the boiler drops too low The Hydrolevel CG 450 and the McDonnell Miller PS 804 120 low water cutoffs wil...

Page 19: ...er cut off will shut down the burner if the water level in the boiler drops too low The control resets and restarts the burner with a call for heat a few seconds after the water is returned to its nor...

Page 20: ...t by the thermostat energizes the L8124C control which in turn energizes the R4184D primary control to turn on the burner If burner ignites within approximately 45 seconds and the cad cell sees flame...

Page 21: ...WITHOUT TANKLESS HEATERS set high limit dial on L8148 at 210 F This temperature may be varied to suit requirements of installation 6 On WATER BOILERS WITH TANKLESS HEATERS set operating control dial...

Page 22: ...the ability to control air by moving the head either forward or back Loosen the adjusting plate assembly hold down screw Slide the head and plate to the required firing rate setting as shown in Figure...

Page 23: ...service is complete be sure to fasten down the ignitor 7 FLAME FAILURE The V7 boiler controls operate the burner automatically If for unknown reasons the burner ceases to fire and the reset button on...

Page 24: ...at cell is securely in socket Reconnect leads Reset safety switch h Close line switch If burner starts and runs beyond safety switch cut out time cell is good If not install new cell 3 WARNING Check H...

Page 25: ...tion of mud scale etc and clean as required Examine all visible wiring for brittle or worn insulation and make sure electrical contacts are clean and that they function properly Give special attention...

Page 26: ...manner i Remove safety relief valve using extreme care to avoid damaging it ii Add an appropriate amount of Continue this slow boiling and trickle of overflow for several hours until the water coming...

Page 27: ...ceman to have 2 FLAME SHAPE Looking into the combustion chamber through the observation door the flame should appear straight with no sparklers rolling up toward the crown of the chamber If the flame...

Page 28: ...N This boiler contains controls which may cause the boiler to shut down and not restart without service If damage due to frozen pipes is a possibility the heating system should not be left unattended...

Page 29: ...ture fall R B will make and R W will break at 130 F Set low limit indicator at the minimum temperature recommended for domestic hot water supply This setting must be at least 20 F below high limit set...

Page 30: ...s necessary to allow removal of the jacket top panel and canopy smokebox c Remove the jacket top panel d Remove the canopy being careful not to damage the ceramic fiber gasket 5 Using a 1 diameter wir...

Page 31: ...er Illinois A Albany Fulton Montgomery B Loudoun Northampton and Indiana A Rensselaer Saratoga Prince William Counties Iowa A Schenectady Schoharie All other Counties A Kansas A Warren Washington Coun...

Page 32: ...32 BARE BOILER ASSEMBLY...

Page 33: ...ning Machined 71727036 1 1 1 1 1 1 1 6 5 Cast Iron Slip Nipple 7066003 1 2 3 4 5 6 7 8 7 2 Cast Iron Slip Nipple 7066001 1 4 2 6 3 4 5 6 7 8 8 Rear Target Wall Insulation 8202701 1 1 1 1 1 1 1 1 1 1 8...

Page 34: ...34 BARE BOILER ASSEMBLY CONTINUED...

Page 35: ...wing Door Mounting Plate 7172705 1 1 1 1 1 1 1 1 1 1 14A Burner Swing Door Mounting Plate Insulation 82027021 1 1 1 1 1 1 1 1 1 1 15 Rope Gasket Burner Mounting Plate 53 Lg 72027014 1 1 1 1 1 1 1 1 1...

Page 36: ...36 TS 39 112 D V713 and V714 FLUSH JACKET...

Page 37: ...de Top Panel Assembly 604270314 1 604270414 1 4 Jacket Top Panel Assembly 604270322 1 604270422 1 5 Jacket Lower Right Side Panel Assembly 604270337 1 604270437 1 6 Jacket Upper Right Side Access Pane...

Page 38: ...38 V72 Thru V79 FLUSH JACKET TS 39 109 D...

Page 39: ...acket Left Side Top Panel Assembly 604270241 1 604270341 1 604270441 1 604270541 1 604270641 1 604270741 1 604270841 1 604270941 1 5 Jacket Top Panel Assembly 604270221 1 604270321 1 604270421 1 60427...

Page 40: ...40 V73 Thru V79 STEAM BOILERS TRIM AND CONTROLS...

Page 41: ...Syphon NPT x 4 x 180 806603030 1 1 1 1 1 1 1 3D1 Bushing NPT x NPT 806600508 1 1 1 1 1 1 1 3D2 Elbow NPT 806601520 1 1 1 1 1 1 1 3D3 Nipple NPT x 2 806600003 1 1 1 1 1 1 1 3E Gage Glass Set 6 ConBraC...

Page 42: ...42 V72 Thru V79 V713 and V714 WATER BOILERS TRIM AND CONTROLS...

Page 43: ...1 1 1 1 1 1 1 1 3C Honeywell R4184D 1027 1001 Protectorelay 80160473 1 1 1 1 1 1 1 1 1 1 4 CIRCULATOR PIPING Packaged Boiler Only 4A Circulator Taco 007F position 2 8056007 1 1 1 1 1 1 1 1 1 1 4B Gas...

Page 44: ...44 Beckett AFG Burner...

Page 45: ...3 5503 5503 5503 5503 5503 5503 5503 5503 5503 Escutcheon Plate 3493 3493 3493 3493 3493 3493 3493 3493 Adjusting Plate Assembly 5941 5941 Head 5912 360003 4 360004 360006 5 360004 6 360006 7 360012 3...

Page 46: ...46 Print word document...

Page 47: ...47...

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