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4

USE

Tools have been specifically designed for use with 

BURNDY

®

 Products.  Use of non BURNDY

®

 Products is 

limited to those which conform to BURNDY

®

 Technical 

specifications applicable to tools.  Use of non BURNDY

®

 

non-conforming products with the tool shall be deemed 

misuse or abuse.

Always clip one end of the lanyard to the safety ring on 

the tool and the other end to a secure point to avoid 

accidental drop of more than 6 feet.  Failure to follow this 

instruction may result in personal injury or tool damage. 

Use all appropriate personal safety equipment when 

handling, operating, and maintaining this tool.

To help ensure safe operation of this tool, keep all safety 

labels clean and legible.  Replace labels when necessary 

with new labels.  See the PARTS SECTION of this manual 

for information on reordering.

When battery pack is not in use, keep it away from other 

metal objects like paper clips, coins, keys, nails, screws, 

or other small metal objects that can make a connection 

from one terminal to another. Shorting the battery terminals 

together may cause burns or a fire.

BATTERY CARTRIDGE

Under abusive conditions, liquid may be ejected from 

the battery, avoid contact. If contact accidentally occurs, 

flush with water. If liquid contacts eyes, additionally seek 

medical help. Liquid ejected from the battery may cause 

irritation or burns. 

Before using battery cartridge, read 

all instructions and  cautionary markings on (1) battery 

charger, (2) battery,  and (3) product using battery. 

Do not 

disassemble battery cartridge.

If operating time has become excessively shorter, stop 

operating immediately. It may result in a risk of overheating, 

possible burns and even an explosion.

If electrolyte gets into your eyes, rinse them out with clear 

water and seek medical attention right away. It may result 

in loss of your eyesight.

Do not short the battery cartridge: (1) Do not touch the 

terminals with any conductive material. (2) Avoid storing 

battery cartridge in a container with other  metal objects 

such as nails, coins, etc. (3) Do not  expose battery 

cartridge to water or rain. A battery short can cause a 

large current flow, overheating, possible burns and even 

a breakdown.

Do not store the tool and battery cartridge in locations 

where the temperature may reach or exceed 50°C (122°F).

Do not incinerate the battery cartridge even if it is severely 

damaged or is completely worn out. The battery cartridge 

can explode in a fire. Be careful not to drop or strike battery.

OPERATING SAFETY PRECAUTIONS

This tool is NOT insulated for use on or near 

energized conductors.  Use of this tool near 

energized conductors may lead to electrical 

shock, causing severe injury or death. 

Pinch point hazard.  Crimp ram operates at 

high speed and force and can cause severe 

personal injury.  Keep all body parts away 

from moving parts of the tool, especially 

the area  of the head and indenters during 

operation.  

Hydraulic  fluid  under  pressure.    Do  NOT 

use any part of your body to locate a 

hydraulic  leak.    Escaping  fluid  under 

pressure can cause severe injury or death.  

If injury results from escaping hydraulic 

fluid,  seek  immediate  medical  attention  to 

avoid serious bodily injury.

Do  NOT  over-reach  while  operating  this 

tool.  Loss of balance can cause serious 

personal injury or death.  Move closer to 

work area and securely support yourself 

and your work.  ALWAYS keep proper foot

-

ing and balance.

Projectile hazard. Wear eye protection and 

personal protective equipment.

Explosive hazard. Do NOT use tool in an 

explosive environment.

Summary of Contents for PAT81KFTLI

Page 1: ...ENANCE INSTRUCTIONS ENGLISH INSTRUCCIONES DE OPERACI N SEGURA Y DE MANTENIMIENTO ESPA OL INSTRUCTIONS DE MAINTENANCE ET SECURITE DE FONCTIONNEMENT Fran ais BURNDY ENGINEERING SYSTEM For connection ins...

Page 2: ...ifications Hydraulic Power Source 3 Description 5 Specifications Tool 5 Features and Benefits 6 Pre Operation 7 Operation 7 Maintenance 8 Service 8 Troubleshooting 9 Commonly Asked Questions 10 Parts...

Page 3: ...ton NH USA 03561 or call toll free 1 800 426 8720 Additional or replacement manuals may be obtained free of charge from the BURNDY Tool Service Center SAFETY INFORMATION The above symbols are used to...

Page 4: ...and even an explosion If electrolyte gets into your eyes rinse them out with clear water and seek medical attention right away It may result in loss of your eyesight Do not short the battery cartridg...

Page 5: ...enerating 6 tons US output This design offers consistent compression connections every time Tool accepts 18V Makita Lithium Ion batteries BL Series of size 2 0 Ahr and greater if the plastic battery c...

Page 6: ...gloves Industry standard battery and charger Rugged time proven design and competitive pricing Audible pressure pop off valve Indicates properly completed crimps Two 2 High Capacity 18V batteries and...

Page 7: ...OT Crimper close You will hear an audible pop when the tool has reached maximum output and the crimp is complete 3 Remove Battery from Tool when not in use Please note that it is not necessary to have...

Page 8: ...er Remove dirt debris and other foreign substances from external surfaces daily to help prevent corrosion and damage to the tool the ram piston mechanism Remove all surface contaminants When surface c...

Page 9: ...p before use Allow tool to cool before continuing use Oil leaks from tool Seal defect or mechanical problems Return to factory for repair Number of crimps per charge decreases with each battery rechar...

Page 10: ...ber may vary due to individual use and charging habits 3 Q Can the batteries be recycled YES Once the battery no longer accepts a recharge simply follow the recycling instruction included in this manu...

Page 11: ...anyard PATCASELI Carry Case Durable Plastic PT10037335 Warning Label Tool LBLPAT81KFTL5 ID Label Tool Left Side PT30001569 INFINITY DRIVE Label Right Side CSELBL81KFTL5 ID Label Case CATALOG NUMBER DE...

Page 12: ...9 2 300 KCMIL 2 0 300 YA30L YS30L 2 YA30 YS30 3 350 KCMIL 3 0 350 YA31L YS31L 2 YA31 YS31 3 400 KCMIL 4 0 400 YA32L YS32L 2 YA32 YS32 3 500 KCMIL 4 0 500 YA34L YS34L 2 YA34 YS34 4 600 KCMIL 250 600 YA...

Page 13: ...MIL 1 0 250 YA29A YS29A 2 300 KCMIL 2 0 300 YA30A YS30A 2 350 KCMIL 3 0 350 YA31A YS31A 3 400 KCMIL 4 0 400 YA32A YS32A 4 500 KCMIL 5 0 500 YA34A YS34A 4 600 KCMIL 250 600 YA36A YS36A 4 750 KCMIL 500...

Page 14: ...SV28 2 250 KCMIL 3 0 250 YAV29L YSV29L 1 1 0 250 YAV29 YSV29 2 300 KCMIL 4 0 313 1 YA32L YS32L 1 2 0 313 1 YA32 YS32 3 350 KCMIL 250 373 7 YA34L YS34L 1 3 0 373 7 YA34 YS34 3 400 KCMIL 250 444 4 YA36L...

Page 15: ...t is important that they are prevented form short circuiting This can be done by placing the batteries separately in plastic bags or by placing non conductive tape over the battery terminals While the...

Page 16: ...16...

Page 17: ...de la Engarzadora 20 Caracter sticas y beneficios 21 Instrucciones Pre operaci n 22 Operaci n 22 Mantenimiento 23 Servicio t cnico 23 Resoluci n de problemas 24 Preguntas Frecuentes y Respuestas 25 S...

Page 18: ...ves o da os a la herramienta y anular la garant a El sistema de alimentaci n hidr ulica est ubicado internamente dentro de la engarzadora PATRIOT y es un tem que no se puede reparar in situ Si sospech...

Page 19: ...operar y mantener esta herramienta Para ayudar a garantizar la operaci n segura de esta herramienta mantenga todas las etiquetas de seguridad limpias y legibles Reemplace las etiquetas cuando sea nec...

Page 20: ...de la Serie BL Nota Para las herramientas que no cuentan con la cruz moldeada en el clip de pl stico de la bater a el uso est limitado a la bater a BL 1830 3 0 Ahr Forzar cualquier otra bater a en est...

Page 21: ...n m s f cil con guantes Bater a y cargador industriales est ndar Dise o resistente de calidad comprobada a trav s de los a os y V lvula de liberaci n de presi n sonora Indica los engarces completados...

Page 22: ...a que los buriles de la Engarzadora PATRIOT cierren Escuchar un sonido cuando la herramienta haya alcanzado el resultado m ximo y el engarce est completo Note que no es necesario tener una bater a ins...

Page 23: ...e la cabeza y del porta troqueles Quite el polvo detritos y otras sustancias extra as de las superficies externas a diario para ayudar a prevenir la corrosi n y da os a la herramienta y al mecanismo d...

Page 24: ...lva a la f brica para reparaciones El n mero de engarces por carga disminuye con cada recarga de bater a La bater a est demasiado caliente debido a un ciclo frecuente de descar ga recarga Deje que la...

Page 25: ...o individual y h bitos de carga 3 Q Se pueden reciclar las bater as S Una vez que la bater a ya no acepte una carga simplemente siga las instrucciones de reciclaje incluidas en este manual para recicl...

Page 26: ...ater as 5 0 Ah un cargador una correa y un estuche La herramienta PAT4PC834LI viene con un manual completo dos bater as 3 0 Ah un cargador una correa y un estuche ACCESORIOS vendidos por separado N ME...

Page 27: ...2 0 300 YA30L YS30L 2 YA30 YS30 3 350 KCMIL 3 0 350 YA31L YS31L 2 YA31 YS31 3 400 KCMIL 4 0 400 YA32L YS32L 2 YA32 YS32 3 500 KCMIL 4 0 500 YA34L YS34L 2 YA34 YS34 4 600 KCMIL 250 600 YA36L YS36L 2 YA...

Page 28: ...YS29A 2 300 KCMIL 2 0 300 YA30A YS30A 2 350 KCMIL 3 0 350 YA31A YS31A 3 400 KCMIL 4 0 400 YA32A YS32A 4 500 KCMIL 5 0 500 YA34A YS34A 4 600 KCMIL 250 600 YA36A YS36A 4 750 KCMIL 500 750 YA39A YS39 4...

Page 29: ...0 250 YAV29L YSV29L 1 1 0 250 YAV29 YSV29 2 300 KCMIL 4 0 313 1 YA32L YS32L 1 2 0 313 1 YA32 YS32 3 350 KCMIL 250 373 7 YA34L YS34L 1 3 0 373 7 YA34 YS34 3 400 KCMIL 250 444 4 YA36L YS36L 1 4 0 444 4...

Page 30: ...ones las normativas de env o actuales para las bater as y celdas de litio antes de su env o Repase todas las normativas espec ficas del pa s sobre el manejo seguro y el env o de bater as y celdas de l...

Page 31: ...Sp cifications de la Pince 33 Caract ristiques et avantages 34 Instructions de Pr Op ration 35 Operation 35 Entretien 36 Revision 36 D pannage 37 Questions et Reponses Frequentes 38 Section de pi ces...

Page 32: ...dvertencias y etiquetas de seguridad antes de operar estas herramientas Useestasherramientassolodeacuerdoalasespecificaciones del fabricante Darle otro uso a estas herramientas puede provocar lesiones...

Page 33: ...curit pour manipuler op rer et l entretien de cet outil Pour aider assurer une op ration s curis e de cet outil garder toutes les tiquettes de s curit propres et lisibles Voir la SECTION DES PIECES de...

Page 34: ...a s rie BL Remarque pour les outils qui n ont pas de toile moul dans l agrafe de batterie en plastique l utilisation est limit e la batterie de BL1830 3 0 AhR Forcer toute autre batterie dans cet outi...

Page 35: ...riels standards Op ration plus facile avec des gants Batterie et chargeur standards de l industrie Conception robuste et prix comp titif pop de la Soupape d vacuation de pression Indique que les ondul...

Page 36: ...ant de l outil est enti rement r tract 2 Avec une batterie enti rement charg e install e enfoncer la g chette inf rieure jusqu ce que les m choires de la pince sertir PATRIOT se ferment Vous entendrez...

Page 37: ...s contaminants viter de mettre du solvant sur le boitier en plastique car certains solvants peuvent endommager le boitier l aide d une brosse rigide jamais en m tal retirer tous les contaminants l int...

Page 38: ...refroidir avant de continuer l op ration Fuites d huile de l outil joint d fectif ou probl mes m caniques retourner l usine pour r paration Le nombre d ondulations par charge diminue apr s chaque rech...

Page 39: ...recharg e jusqu 2000 fois avant qu elle ne devienne d chargeable Cette estimation peut varier selon l utilisation et les habitudes de charge 3 Q Peut on recycler les batteries OUI Une fois que la batt...

Page 40: ...batteries 5 0 Ah un chargeur un cordon et une mallette L outil PAT81KFTLI est fourni avec un manuel deux batteries 3 0 Ah un chargeur un cordon et une mallette NUMERO DU CATALOGUE DESCRIPTION PAT81KF...

Page 41: ...2 YA30 YS30 3 350 KCMIL 3 0 350 YA31L YS31L 2 YA31 YS31 3 400 KCMIL 4 0 400 YA32L YS32L 2 YA32 YS32 3 500 KCMIL 4 0 500 YA34L YS34L 2 YA34 YS34 4 600 KCMIL 250 600 YA36L YS36L 2 YA36 YS36 4 700 KCMIL...

Page 42: ...L 2 0 300 YA30A YS30A 2 350 KCMIL 3 0 350 YA31A YS31A 3 400 KCMIL 4 0 400 YA32A YS32A 4 500 KCMIL 5 0 500 YA34A YS34A 4 600 KCMIL 250 600 YA36A YS36A 4 750 KCMIL 500 750 YA39A YS39 4 m me nombre d ond...

Page 43: ...9L YSV29L 1 1 0 250 YAV29 YSV29 2 300 KCMIL 4 0 313 1 YA32L YS32L 1 2 0 313 1 YA32 YS32 3 350 KCMIL 250 373 7 YA34L YS34L 1 3 0 373 7 YA34 YS34 3 400 KCMIL 250 444 4 YA36L YS36L 1 4 0 444 4 YA36 YS36...

Page 44: ...ge r siduelle importante Il est important de les pr server des courts circuits en pla ant les batteries s par ment dans des sacs en plastique ou en pla ant une bande nonconductrice sur les terminaux d...

Page 45: ...44 For more information write or call BURNDY TOOL SERVICE CENTER 150 Burndy Road Littleton NH 03561 USA or call toll free 1 800 426 8720 ToolRepair burndy com PAT81KFTLIOMI Rev J Item 30003017...

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