Burco Redi Rack PRM-27 Assembly & Instruction Manual Download Page 4

Page: 4 / 15

Inside This Package (Continued)

RVRL-30LEG-B (Rear Left Riser)

Quantity: 1

RVRF-27LEG-B (Middle and Front Riser)

Quantity: 2

RMT-24SQ (Removable Mast)

Quantity: 30

RVRR-30LEG-B (Rear Right Riser)

Quantity: 1

RCP-04 (Center Support)

Quantity: 2

REP-05 (End Bracket)

Quantity: 4

Front of

Vehicle

Front of

Vehicle

PRM-SERIES REDI RACK™

Page 4 of 15

Summary of Contents for Redi Rack PRM-27

Page 1: ...ns 46 5 L x 72 W x 33 H PRM 30 Rear Rack 24 Mast Height 30 Lite Capacity Overall dimensions 67 5 L x 72 W x 45 5 H Visit us online at www burcoinc com Burco Inc 2936 S Wilson Court NW Grand Rapids MI 49534 800 253 2593 Recommended for Ram Promaster cargo van 2014 Current models with a high roof and standard 159 wheelbase Technical Assembly Required Save these instructions for future use PRM SERIES...

Page 2: ...ckage Inside This Package Continued Inside This Package Continued Hardware Included Replacement Parts for Burco PRM Series Redi Racks Assembly Instructions Final Assembly 3 3 4 5 6 7 8 14 15 PRM SERIES REDI RACK Page 2 of 15 2016 Burco Inc ...

Page 3: ...M8 Box End Wrench Tape Measure Inside This Package RVRB 3024RM B Rear Rails Quantity 2 RVRR 2724RM B Front Right Rail Quantity 1 RVRL 2724RM B Front Left Rail Quantity 1 Front of Vehicle Front of Vehicle PRM SERIES REDI RACK Page 3 of 15 2016 Burco Inc ...

Page 4: ... RVRF 27LEG B Middle and Front Riser Quantity 2 RMT 24SQ Removable Mast Quantity 30 RVRR 30LEG B Rear Right Riser Quantity 1 RCP 04 Center Support Quantity 2 REP 05 End Bracket Quantity 4 Front of Vehicle Front of Vehicle PRM SERIES REDI RACK Page 4 of 15 2016 Burco Inc ...

Page 5: ...e of the black rubber the Slick Eddy should be used every time that a windshield is placed into or removed from the Redi Rack PV 201 Middle Floor Bracket Quantity 2 PV 103 Rear Floor Bracket Quantity 2 PV 102 Front Floor Bracket PRM SERIES REDI RACK Page 5 of 15 2016 Burco Inc ...

Page 6: ...sher 3 8 Flat Washer M8x1 25 x 50 Bolt x16 3 8 16 UNC Nyloc Hex Nut x40 3 8 16 UNC x 75 Bolt x72 x8 x40 x8 5 16 Lock Washer 5 16 Flat Washer x8 Floor Bolts 3 8 16 UNC x 2 5 Bolt x16 PRM SERIES REDI RACK Page 6 of 15 2016 Burco Inc ...

Page 7: ... Mast Tubing PRM 57 RBR PRM 27 7SQ 27 Lite Bottom Rubber PRM 27 Front Rack RBR PRM 30 8SQ 30 Lite Bottom Rubber PRM 30 Rear Rack SE 46 Slick Eddy ALL REDI RACKS RFL 01 RTC 01 RCT 04 RBR 30 8SQ Burco s patented fingerlock design is exclusive and proprietary to Burco FRONT OF VEHICLE RBR 27 7SQ PRM SERIES REDI RACK Page 7 of 15 2016 Burco Inc ITEM DESCRIPTION FITS MODELS ...

Page 8: ...bly Instructions Step 1 Remove the 8 existing fasteners for holding down the floor mat as shown below REMOVE 8 FASTENERS FRONT OF VEHICLE LEFT SIDE RIGHT SIDE PRM SERIES REDI RACK Page 8 of 15 2016 Burco Inc ...

Page 9: ... holes Then place an M8x1 25 x 50 Hex head fastener with a 5 16 lock washer and 5 16 flat washer into the 4 holes that are located nearest the back of the vehicle as shown below Vehicle floor is shown for reference in this step See Exploded View 1 for stack up Only tighten fasteners finger tight for now Exploded View 1 REAR LEFT RISER REAR RIGHT RISER 2B 4X 1B Repeat the same stack up on the Rear ...

Page 10: ...r into the vehicle directly over the 4 holes just ahead of the Rear Risers Then place an M8x1 25 x 50 Hex head fastener with a 5 16 lock washer and 5 16 flat washer into those 4 holes Vehicle floor is shown for reference in this step See Exploded View 2 for the stack up Only tighten fasteners finger tight for now MIDDLE RISER FRONT RISER FRONT OF VEHICLE Exploded View 2 4X MIDDLE RISER 3A MIDDLE F...

Page 11: ...sher and a flat washer into each of the eight designated holes as shown below See Exploded View 3 for stack up Only tighten fasteners finger tight for now FRONT OF VEHICLE Exploded View 3 4X NOTE The open face of the channel on the Side Rails will be facing one another PRM SERIES REDI RACK Page 11 of 15 2016 Burco Inc ...

Page 12: ...r tight for now Step 6 Place a Center Support RCP 04 on the underside of the 30 Lite Side Rails as shown below Then place a 3 8 16 x 75 UNC Hex head fastener with a lock washer and a flat washer through both parts and capture it on the underside with a 3 8 16 UNC Hex nut as shown below See Exploded View 5 for stack up Only tighten fasteners finger tight for now END BRACKET REP 05 CENTER SUPPORT RC...

Page 13: ...asteners finger tight for now Step 8 Place an End Bracket REP 05 onto each end of the 27 Lite Side Rails as shown below Then place a 3 8 16 x 75 UNC Hex head fastener with a lock washer and a flat washer into each of the eight designated holes See Exploded View 7 for the stack up Only tighten fasteners finger tight for now END BRACKET REP 05 Exploded View 6 Exploded View 7 4X 4X PRM SERIES REDI RA...

Page 14: ... nut See Exploded View 8 for the stack up Only tighten fasteners finger tight for now Step 10 Prior to tightening everything down use a tape measure to square everything up according to the vehicle Use the 9 16 box end wrench to tighten the fasteners to approximately 30 lb ft Step 11 The Redi Rack is ready to have the 24 removable masts into their proper locations as shown below CENTER SUPPORT RCP...

Page 15: ...LE FOR ANY INDIRECT SPECIAL INCIDENTAL PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY KIND WHETHER ARISING UNDER BREACH OF CONTRACT TORT INCLUDING NEGLIGENCE STRICT LIABILITY OR OTHERWISE EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGES PRM SERIES REDI RACK Page 15 of 15 2016 Burco Inc ...

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