background image

ATTENTION: rinsing water has to be
treated with an antipollution unit such
as our IONEX system. You must fol-
low your local waste water standards.

Rectifier:

The rectifier has a separate on / off
switch. Current and voltage are preset
manually by potentiometer and read
out by analog current and voltage dis-
plays.

The rectifier offers constant current
and constant voltage supply. For use
with ABC chemnistry we only need
constant current supply. For that rea-
son adjust the voltage (unloaded) to
approx. 2 V.

Then adjust current according to PCB
surface in use. Standard working cur-
rent setting is 3 A/dm². Example:
Board size 200 x 300mm = 6 dm², 3
A / dm² x 2 sides at 6 dm² = 3 x 2 x 6=
36 A.

Through Hole Plating process se-
quence

1. Cut your PCB to size with our board
cutter NE-CUT ensuring that the blank
size is about 20 mm larger than the
required PCB size.

2. Drill your blank board to the requi-
red hole pattern by using our
BUNGARD CCD or similar. Note: al-
low + 0,05 to + 0,1mm extra diameter
for the drill bits because copper plating
in the holes will reduce the effective
diameter.

After that use one of our brushing ma-
chines (RBM series) for scrub clean-
ing, washing and drying (if no bru-
shing machine available, brush and
clean manually).

3. Fix the cleaned and deburred board
in the COMPACTA 3-finger board-
holder and fix it on the leftmost con-
veyour arm (bath1). Turn on the switch
for the conveyor. Process the board in
the bathes 1 to 4 and 6 from the left to
the right, in the sequence and with the
timings from the enclosed Process
Flow Table.

A step indication of "R" in this Flow
Table means a rinse step, consisting of
a static rinse in each of the two cascade
rinse tanks and a subsequent spray rin-
se.

The aim of bath 2, the Pre-Dip, is to
protect the expensive catalyst in bath 3
from intrusion of both other chemicals
and rinse water. That is why you must
not rinse after Pre-Dip but you have to
go directly to the following bath 3!

Bungard ElektronikGmbH&Co KG· · Rilke Str. 1 · D-51570 Windeck
Tel 02292 5036 · Fax 6175 · [email protected]

Compacta L30

Instructions for use

Plating line

Page 6

Summary of Contents for Compacta L30

Page 1: ...2 Safety warnings In your own interest pay attention to all safety warnings on the unit and in the operating instructions Follow the instructions on operation and use of the unit in every respect 3 Ventilation Wherever you put the unit always en sure there is sufficient ventilation An exhaust system may be necessary de pending on your local requirements 4 Heat and moisture To prevent fire or the r...

Page 2: ...ation in the appropriatesafety data sheets Do not allow chemicals to go into the drain The unit must not be used in the residential area keep away from child ren 9 Appliance check Close the drain valves before filling the tanks Use the machine only when all tanks are filled with liquid Other wise damage of the heating elements and tanks will happen immediately Control the liquid level daily The te...

Page 3: ...n and can be heated up to 70 C The second hea ter can be used up to 50 C 3 Electroplating tank Approx internal dimensions 400 x 275 x 400 mm D x W x H capacity approx 30l Draining by means of an attached tap in the bottom The tank is equipped with an air bubble pipe for liquid agitation 4 Control section Two thermostates with switch one air pump 400 l h with switch main switch 5 el Timer Conveyor ...

Page 4: ...T Room temp Bath 3 Activator Catalyst RT Bath 4 Salt remover 45 C Bath 5 Sparebath Bath 6 Electroplate RT 3 3 Check if the heater switch lamp turns off automatically at preset tem perature 4 Check again after 4 5 hours if not hing is leeking 5 Startair agitation for plating bath 6 Start mechanical agitation and vary agitation speed 7 If all steps of this test are passed without problems switch off...

Page 5: ... that reason fix a clean and well brushed PCB of 200 x 300 mm in a board holder Then mount the holder onto the agitation rod and screw it carefully Start air agitation Start mechanical bath agitation Adjust agitation speed to about value 4 on the scale Activate rectifier and adjust a current of 1 A dm 2 sides x 6 dm x 1 A dm 12 A Run the bath accor ding to items 8 to 12 of the Plating System Step ...

Page 6: ... Note al low 0 05 to 0 1mm extra diameter for the drill bits because copper plating in the holes will reduce the effective diameter After that use one of our brushing ma chines RBM series for scrub clean ing washing and drying if no bru shing machine available brush and clean manually 3 Fix the cleaned and deburred board in the COMPACTA 3 finger board holder and fix it on the leftmost con veyour a...

Page 7: ...ey can be easily replenis hed by simply adding the appropriate product See the instructions on the following Plating System Step descrip tions Missing replenishment will spoil Bath maintenance The Analysis procedures in the Plating System Step descriptions arefor expert use only This is to say the bathes maintain stable and working also wit hout analyses only by replenishment The Analysis procedur...

Page 8: ......

Page 9: ......

Reviews: