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Bulls 22-15-1054, Manual

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Bulls 22-15-1054 Manual Download Page 190

MY22B01 - 22_1.0_27.08.2021

189

Maintenance

Inspection

Tests

Maintenance

Accept-

ance

Rejection

Rims

6 months

Wax

…

Section 7.4.13

O.K.

Untreated

Wax

6 months

Wear

Section 7.5.1.3

…

O.K.

Defective rim

New rim as specified 

in the parts list

once a 

month

Wear on brake 

surface

Section 7.5.2.6

…

O.K.

Worn brake 

surface

New rim as specified 

in the parts list

Spokes

Once a 

month

Cleaning

…

Section 7.3.11

O.K.

Dirt

Cleaning

3 months

Check tension

Section 7.5.1.3

…

O.K.

Loose, tension 

varies

Re-tension spokes or 

new spokes as speci-

fied in parts list 

6 months

Check rim hooks

Section 7.5.1.3

…

O.K.

Twisted rim 

hooks

New rim as specified 

in the parts list

Spoke nipples

Once a 

month

Cleaning

…

Section 7.3.11

O.K.

Dirt

Cleaning

Once a 

month

Wax

…

Section 7.4.12

O.K.

Untreated

Wax

Nipple holes 

6 months

Check for cracks

Section 7.5.1.4

…

O.K.

Cracks

New rim as specified 

in the parts list

Nipple well

Once a 

year

Check for cracks

Section 7.5.1.5

…

O.K.

Cracks

New rim as specified 

in the parts list

Hub

Once a 

month

Cleaning

…

Section 7.3.12

O.K.

Dirt

Cleaning

Once a 

month

Care for

…

Section 7.4.11

O.K.

Untreated

Treat

Hub with cone 

bearing
(optional)

Once a 

month

Cleaning

…

Section 7.3.12

O.K.

Dirt

Cleaning

Once a 

month

Care for

…

Section 7.4.11

O.K.

Untreated

Treat

6 months

Check mount 

fastening

#

…

O.K.

Loose, rust

Retighten screws; 

new handlebars as 

specified in parts list if 

necessary

Once a 

year

Adjust

…

O.K.

Not adjusted

New position

Hub gear
(optional)

Once a 

month

Cleaning

…

Section 7.3.12

O.K.

Dirt

Cleaning

Once a 

month

Care for

…

Section 7.4.11

O.K.

Untreated

Treat

6 months

Check mount 

fastening

#

…

O.K.

Loose, rust

Retighten screws; 

new handlebars as 

specified in parts list if 

necessary

6 months

Functional check

Section 7.5.9.2

…

incorrect 

switching

Readjust hub

Saddle and seat post

Saddle

Once a 

month

Cleaning

Section 7.3.9

O.K.

Dirt

Cleaning

6 months

Check mount 

fastening

Section 7.5.6

…

O.K.

Loose

Retighten screws

Leather 

saddle
(optional)

Once a 

month

Cleaning

…

Section 7.3.9.1

O.K.

Dirt

Cleaning

6 months

Care for

…

Section 7.4.10

O.K.

Untreated

Leather wax

6 months

Check mount 

fastening

Section 7.5.6

…

O.K.

Loose

Retighten screws

Components

Fre-

quency

Description

Criteria

Measures if rejected

Summary of Contents for 22-15-1054

Page 1: ...2 XXL 27 5 EVO 2 XXL 29 EVO 2 XXL Street 27 5 EVO AM 1 Cross Flyer EVO Mover EVO 1 Iconic EVO 1 27 5 EVO 1 29 Landscape EVO LT CX 27 5 CX 29 EVO CX 27 5 EVO CX 29 Performance 27 5 Performance 29 Sonic...

Page 2: ...ning torque 16 2 1 3 3 Incorrect component 16 2 1 4 Risk of amputation 16 2 1 5 Key breaking off 16 2 2 Toxic substances 17 2 2 1 Brake fluid 17 2 2 2 Suspension oil 17 2 2 3 Lubrication oil 17 2 2 4...

Page 3: ...4 3 3 7 1 Chain drive layout 44 3 3 7 2 Belt drive layout 44 3 3 8 Electric drive system 45 3 3 8 1 Motor 45 3 3 8 2 Rechargeable battery 45 3 3 8 3 Frame battery 46 3 3 8 4 Pannier rack battery 46 3...

Page 4: ...eak in operation 63 4 4 1 2 Carrying out a break in operation 63 5 Assembly 5 1 Unpacking 64 5 2 Required tools 64 5 3 Commissioning 65 5 3 1 Checking the battery 65 5 3 2 Preparing the battery 66 5 3...

Page 5: ...elease 99 6 5 6 2 Setting the quill stem 100 6 5 6 3 Adjusting the Ahead stem 100 6 5 6 4 Adjusting the angle adjustable stem 101 6 5 7 Ergonomic handles 102 6 5 7 1 Checking handlebar stability 102 6...

Page 6: ...38 6 14 1 Using leather handles 138 6 15 Using the bell 138 6 16 Using the battery 139 6 16 1 Frame battery 139 6 16 1 1 Removing the frame battery 139 6 16 1 2 Inserting the frame battery 139 6 16 2...

Page 7: ...7 1 10 Checking the bell 159 7 1 11 Checking the handles 159 7 1 12 Checking the USB cover 159 7 1 13 Checking the lighting 159 7 1 14 Checking the brake 159 7 2 After each ride 160 7 2 1 Cleaning the...

Page 8: ...9 7 5 Maintenance 170 7 5 1 Wheel 170 7 5 1 1 Checking the tyre pressure 170 7 5 1 2 Checking the tyres 172 7 5 1 3 Checking the rims 173 7 5 1 4 Checking the nipple holes 173 7 5 1 5 Checking the nip...

Page 9: ...8 5 8 3 Suntour suspension seat post 199 8 5 8 4 eightpins NGS2 seat post 200 8 5 8 5 eightpins H01 seat post 206 8 5 9 Rear frame damper 210 8 5 9 1 FOX component specific maintenance 211 9 Troublesh...

Page 10: ...2 Street 256 11 3 9 Copperhead EVO 2 XXL 258 11 3 10 Copperhead EVO 2 XXL Street 260 11 3 11 Copperhead EVO AM 1 262 11 3 12 Cross Mover EVO 1 264 11 3 13 Iconic EVO 1 266 11 3 14 Landscape EVO 268 1...

Page 11: ...stribution or reproduction of these operating instructions and utilisation or communication of their content is prohibited unless expressly approved Any infringement will render the offender liable fo...

Page 12: ...n A translation is invalid without the original operating instructions 1 4 For your information Different markings are used in the operating instructions to make them easier to read 1 4 1 Warnings War...

Page 13: ...ntain bike 22 18 0073 LT EVO CX 29 Mountain bike 22 18 0074 Aminga EVA TR 2 27 5 Mountain bike 22 18 0075 Aminga EVA TR 1 27 5 Mountain bike 22 18 0076 Aminga EVA 1 27 5 Mountain bike Table 2 Type num...

Page 14: ...the pedelec with the owner The frame number is the most important identifier for verifying ownership 1 7 Identifying the operating instructions The operating instructions identification number is loca...

Page 15: ...staff are highlighted in blue and marked with a spanner symbol These paragraphs aim to allow trained technical staff bicycle mechatronics engineers bicycle mechanics or similar to carry out initial a...

Page 16: ...ures over 60 C can also cause liquid to leak from the battery and the battery will become damaged The battery may self ignite and explode Protect the battery against heat Never store next to hot objec...

Page 17: ...break This will cause a crash with injuries Never fasten a quick release using a tool e g hammer or pliers Only use the clamping lever with the specified set clamping force 2 1 3 2 Incorrect tightenin...

Page 18: ...ns Never dismantle the battery Avoid contact with skin Do not inhale vapours 2 3 Requirements for riders The rider must have the required mental capacity and physical and motor skills to ride on publi...

Page 19: ...faces and sources of ignition Avoid contact with skin and eyes After inhalation Take in fresh air Immediately consult a doctor in case of any discomfort After skin contact Wash affected skin with soap...

Page 20: ...d particles immediately Rinse the affected area with plenty of water for at least 15 minutes Then dab the affected skin gently Do not rub dry Remove contaminated clothing immediately Immediately consu...

Page 21: ...Take in fresh air Phone doctor or poison information centre immediately if there is any discomfort After skin contact Wash affected skin with soap and water and rinse well Remove contaminated clothin...

Page 22: ...iod in addition to physical fitness Learning how to ride a mountain bike takes practice especially braking and riding around bends The strain on hands wrists arms shoul ders the neck and back is consi...

Page 23: ...tions stunt riding or acrobatics City and trekking bicycles Child s bicycles bicycles for young adults Mountain bikes Racing bicycle Cargo bike Folding bicycle City and trekking bicy cles are not spor...

Page 24: ...18 0072 LT EVO CX 27 5 130 22 18 0073 LT EVO CX 29 130 22 18 0074 Aminga EVA TR 2 27 5 130 22 18 0075 Aminga EVA TR 1 27 5 130 22 18 0076 Aminga EVA 1 27 5 130 22 18 0077 Aminga EVA 2 27 5 130 Table...

Page 25: ...s Mountain bikes Racing bicycle Cargo bike Folding bicycle Suitable for tarmacked and paved roads Suitable for tarmacked and paved roads Suitable for tarmacked and paved roads Suitable for tarmacked a...

Page 26: ...ever drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps over 15 cm Never drive off road or perform jumps...

Page 27: ...itted total weight is the weight of the fully assembled pedelec with the rider plus baggage 6 Year of manufacture The year of manufacture is the year in which the pedelec was manufactured The producti...

Page 28: ...as example 1 Front wheel 2 Fork 3 Front wheel mudguard 4 Headlight 5 Handlebars 6 Stem 7 Frame 8 Damper 9 Seat post 10 Saddle 11 Reflector 12 Pannier rack 13 Rear wheel mudguard 14 Rear light 15 Rear...

Page 29: ...g headsets for threadless fork steerers what are known as headsets 3 3 2 4 Stem The stem is the connecting component between the handlebars and the fork steerer tube The stem is used to adjust the han...

Page 30: ...lays see Section 3 4 1 Figure 6 Handlebar dimensions The main structural dimensions of handlebars are 1 Rise height 2 Width 3 Backsweep 3 3 2 6 Fork The stem and handlebars are attached to the top end...

Page 31: ...from being channelled directly into the body via the fork The impact is absorbed by the suspension system instead This causes the suspension fork to compress After compressing the suspension fork ret...

Page 32: ...e when riding over bumps The suspension motion is predictable and controlled Figure 9 Optimum fork riding performance When optimally adjusted the fork counteracts deflection on hilly terrain and stays...

Page 33: ...llow terrain green line when riding over bumps The suspension motion is predictable and controlled Figure 12 Optimum fork riding performance Suspension fork compression adjustment Only applies to pede...

Page 34: ...n 4 Dust seal 5 Q Loc 6 Axle 7 Fork end 8 Stanchion 9 Compression damper Air suspension fork structure Depending on the model the air suspension fork has either an air suspension assembly group orange...

Page 35: ...d The rear wheel does not bounce off rough surfaces or the ground it stays in contact with the ground instead blue line The saddle is raised slightly if the bump is compensated and gently sinks downwa...

Page 36: ...sted the rear frame damper deflects quickly and unhindered when the bike hits bumps and absorbs a bump Traction is retained blue line The saddle rises slightly when absorbing a bump green line Figure...

Page 37: ...eatures air suspension a compression damper and a rebound damper Figure 19 Example showing Suntour rear frame damper 1 Air chamber 2 Rebound lever rebound setting 3 Air valve 4 Lockout lever 5 Total d...

Page 38: ...3 3 3 5 RockShox rear frame damper The rear frame damper features air suspension a compression damper and a rebound damper Figure 20 Monarch RL as an example 1 Threshold lever 2 Rebound damper adjuste...

Page 39: ...trolled The rider is not thrown upwards or forwards green line The rebound adjuster setting depends on the air pressure setting A higher sag requires lower rebound damping Figure 21 Optimum rear frame...

Page 40: ...smit the driving braking and steering forces The tread can also help improve control on dirty road surfaces If a tyre with a deep tread is used on asphalt this may make an unpleasant noise when the br...

Page 41: ...lve Figure 27 Schrader valve 3 3 4 4 Spoke A spoke is a rod that connects the hub to the rim The bent end of the spoke which is hooked into the hub is called the spoke head A thread between 10 mm and...

Page 42: ...gency The brake is applied using the brake lever either with the brake lever and shift cable mechanical brake or with the brake lever and hydraulic brake cable hydraulic brake 3 3 5 1 Mechanical brake...

Page 43: ...is screwed permanently to the wheel hub You increase brake pressure by pulling the brake lever The brake fluid is used to transfer pressure through the brake cables to the cylinders in the brake calli...

Page 44: ...to ensure sufficient tension when tightening the screw Patent saddle posts are fastened into the seat tube with either a quick release or a screwable clamp Figure 32 Example of a quick release 3 3 6...

Page 45: ...ravel 2 Chain or belt 3 Rear chain wheel or belt pulley 4 Front chain wheel or belt pulley 5 Pedal The pedelec is equipped with either a chain or belt drive 3 3 7 1 Chain drive layout Figure 34 Chain...

Page 46: ...f an emergency 3 3 8 2 Rechargeable battery BOSCH batteries are lithium ion batteries which are developed and manufactured to the latest technical standards Each individual cell is protected by a stee...

Page 47: ...of frame battery Figure 38 Details of frame battery 1 Battery housing 2 Battery lock 3 Battery key 4 On off button battery 5 Battery level indicator battery 6 Charging port cover 7 Charging port 3 3...

Page 48: ...ry level indicator battery 6 Battery housing 3 3 8 6 Charger Each pedelec is supplied with a charger As a general rule any BOSCH charger may be used The 2 A compact charger The 4 A standard charger Th...

Page 49: ...also has two internal non rechargeable coin cells This ensures that the electric drive system can be switched on using the on board computer Figure 43 BOSCH Purion on board computer W ALK W ALK W ALK...

Page 50: ...Description of controls and screens 3 4 1 Handlebars Figure 44 Detailed view of handlebars from sitting position example 1 Rear wheel hand brake 2 Bell 3 Headlight 4 Front wheel hand brake 5 On board...

Page 51: ...mputer see Section 3 8 1 7 8 RANGE indicator see Section 3 8 1 3 9 TOTAL indicator see Section 3 8 1 3 3 5 1 1 Indicator unit km h or mph The speed can be displayed in km h or mph You can choose betwe...

Page 52: ...in Section 6 2 Display Function TRIP Distance travelled since the last RESET TOTAL Total distance travelled cannot be changed RANGE Estimated range of the available battery charge calculated based on...

Page 53: ...hicles with this equipment The gear shift is on the right of the handlebars The gear shift has one or two shifters SHIMANO SL M315 gear shift Figure 47 Example of SHIMANO SL M315 1 Shifter A 2 Shifter...

Page 54: ...rake There is a hand brake on the left and right of the handlebars Figure 49 Front wheel 2 and rear 1 brake levers Shimano brake used as an example The left hand brake controls the front wheel brake T...

Page 55: ...ator battery The five green LEDs on the battery level indicator show the charge level when the battery is switched on Each LED represents 20 of battery capacity Symbols All five LEDs will light up whe...

Page 56: ...Rear light 0 6 W Table 18 Bicycle lighting Batteries 2 x 3 V CHR2016 Operating temperature 5 C 40 C Storage temperature 10 C 40 C Charging temperature 0 C 40 C Protection class with USB cover closed I...

Page 57: ...ass IP54 Operating temperature 5 40 C Storage temperature 10 40 C Permitted charging temperature range 0 40 C Table 25 Technical data for BOSCH PowerPack 500 BBS275 and BBR275 batteries Nominal voltag...

Page 58: ...pins Attachment screw Bowden cable fastener 2 5 Nm 5 Nm 4 mm hex bit 3 mm hex bit Axle Conventional axle nut 35 40 Nm SUNTOUR screw on axle 12AH2 Axle Securing screw 8 10 Nm 5 6 Nm 6 mm hex bit 5 mm h...

Page 59: ...ew for outer sleeve 8 Nm 18 Nm 0 5 Nm 8 Nm 8 Nm 0 5 Nm 6 mm hex bit 3 mm hex bit 5 mm hex bit 5 mm hex bit 3 mm hex bit 3 mm hex bit LIMOTEC LimoDP Seat post clamping screw Saddle clamping screw 6 7 N...

Page 60: ...48 54 22 15 1068 45 50 55 60 22 15 1081 45 50 55 60 22 15 1084 45 50 55 60 22 15 1085 45 50 55 22 15 1086 45 50 55 Table 30 Type number model and pedelec type 22 15 4004 45 50 55 60 22 15 4006 45 50...

Page 61: ...8 0077 37 41 44 48 Type no Frame Box dim cm Weight kg Shipping weight kg Table 30 Type number model and pedelec type 22 18 0078 37 41 44 48 22 18 0079 37 41 44 48 22 18 0080 37 41 44 48 22 18 3001 40...

Page 62: ...02 44 48 54 60 22 18 5003 41 44 48 54 22 18 5004 44 48 54 60 22 18 5010 41 44 48 54 22 18 5015 41 44 48 54 22 18 5017 41 44 48 54 22 18 5025 41 44 48 54 Type no Frame Box dim cm Weight kg Shipping wei...

Page 63: ...covers Transport the battery in a dry clean position where it is protected from direct sunlight 4 3 3 Shipping a pedelec When shipping the pedelec we recommend that you have the specialist dealer pla...

Page 64: ...e brake Before longer periods without use it is recommended to have the specialist dealer carry out an inspection and basic cleaning and apply preservative agent 4 4 1 2 Carrying out a break in operat...

Page 65: ...Problems may arise if components are set incorrectly They may cause serious injuries to the face Always wear safety glasses to protect eyes when assembling pedelecs Crash and crushing hazard caused by...

Page 66: ...immediately after being assembled The assembly report see Section 11 2 describes all safety relevant inspections tests and maintenance tasks All assembly work must be completed to ensure the pedelec...

Page 67: ...e 55 Undoing screws on battery mount 2 Use a ratchet to remove the two 4 mm hexagon screws in the PowerTube adapter If you don t have a ratchet you can use a hexagonal key to remove the screws Figure...

Page 68: ...MY22B01 22_1 0_27 08 2021 67 Assembly 6 Use a TORX T25 wrench to fasten the screws into the battery mount Figure 60 Fastening the battery mount...

Page 69: ...y mounting plate to the BOSCH the PowerTube 625 battery with original BOSCH screws M4 8 T20 In doing so ensure that the removal tab faces the front of the battery Figure 62 Fitting the mounting plate...

Page 70: ...he PowerTube extension must face upwards away from the battery Figure 65 Fitting the PowerTube extension 3 Screw the battery mounting plate onto the PowerTube extension with original BOSCH screws M4 8...

Page 71: ...ds to transmit the drive forces the front wheel is responsible for transmitting braking and steering forces Drive and braking forces have different directions of action This is why some tyres are moun...

Page 72: ...nt wheel into the fork ends 2 Insert the axle into the hub on the drive side Figure 70 Inserting the axle in the direction of the arrow 3 Use a 6 mm hex key to tighten the axle using between 8 and 10...

Page 73: ...h caused by loose quick release axle A faulty or incorrectly installed cross axle may become caught in the brake disc and block the wheel This will cause a crash Never fit a defective cross axle Crash...

Page 74: ...lever must be flush with the shock absorber Figure 78 Perfect position for the clamping lever 6 Use 4 mm hexagon socket spanner to adjust the clamping lever clamping force if required Figure 79 Adjus...

Page 75: ...lty or incorrectly installed quick release may become caught in the brake disc and block the wheel This will cause a crash Never fit a defective quick release Crash caused by faulty or incorrectly ins...

Page 76: ...t be paired with the seat post master component before use Pairing allows the RockShox AXS controller to transmit actuation commands to the seat post Additional AXS systems can be combined to create o...

Page 77: ...calculate the optimum seat post height for the length of rider s leg Seat height SH inner leg length I 0 9 2 Lower the seat post further into the seat tube 3 The seat post Bowden cable must be tighten...

Page 78: ...84 Example of markings on pedals 1 Coat threads in both pedals with waterproof grease 2 Turn the pedal marked L anti clockwise by hand into the crank arm on the left as seen when facing the direction...

Page 79: ...the handlebars cannot be fastened contact your specialist dealer Stem with clamping lever version II and stem with screw If the handlebars cannot be fastened contact your specialist dealer 5 3 8 3 Che...

Page 80: ...sed to road traffic and speed before riding at speeds over 12 km h especially if you have not ridden a bike for some time Increase the levels of assistance gradually Practice braking hard on a regular...

Page 81: ...braking distance The braking sensation differs from the usual sensation This can cause loss of control or a crash which may result in injuries Ride slowly and brake in good time when it is raining CAU...

Page 82: ...er the range is Gear shift Use a low gear and a low level of assistance on hills and when setting off Switch up a gear depending on the speed and terrain 50 80 crank rotations are optimal Avoid high s...

Page 83: ...r battery flat Recharge on board computer battery while in its mount or using USB port 431 Software version error 1 Re start the system 2 Contact your specialist dealer if the problem persists Table 3...

Page 84: ...persists Code Description Method of resolution Table 33 List of on board computer error messages 595 596 Communication error 1 Check cabling to the gears 2 Re start the system 3 Contact your specialis...

Page 85: ...problem persists 830 Error in the line to the rear wheel speed sensor Contact your specialist dealer 831 833 835 Implausible signals from the rear wheel speed sensor Sensor disc may be missing It is...

Page 86: ...ry level indicator 1 Disconnect charger from battery 2 Leave battery to cool down 3 Contact your specialist dealer if the problem persists Code If a fault is detected in the battery two LEDs flash on...

Page 87: ...usting the pedelec Only a correctly adjusted pedelec will guarantee the desired ride comfort and health promoting activity All settings must be re configured if the body weight or maximum baggage weig...

Page 88: ...ars 6 5 5 3 Stem 6 5 6 4 Handles 6 5 7 x 5 Tyres 6 5 8 6 1 6 2 6 3 6 4 6 5 Brake Position of the brake handles Brake handle tilt angle Determine grip distance Adjust the grip distance Pressure point R...

Page 89: ...green or incorrect position red The pelvis is in the right position if the spine forms an S shape and a natural easy arch The pelvis is positioned incorrectly if it tilts slightly backwards As a resul...

Page 90: ...eight 0 The saddle is positioned far higher than the handlebars Benefits The spine is intuitively moved into its natural S shape The strain on arms and hands is very slight no effort required to suppo...

Page 91: ...t the saddle height safely either Push the pedelec near to a wall so that the rider can lean on the wall to support themselves or Ask another person to hold the pedelec 1 Use the seat height formula t...

Page 92: ...wer 3 Release the remote control operating lever when you have reached the desired height Figure 93 Remote control operating lever 1 Raising the saddle 1 Remove any pressure from the saddle 2 Press th...

Page 93: ...right horizontal position ensures an optimal leverage position for legs This prevents knee pain and painful incorrect pelvis positions If you have displaced the saddle more than 10 mm you need to adju...

Page 94: ...ng comfortably on the saddle and does not slip backwards or forwards 3 If the rider tends to slip forwards on the narrow part of the saddle adjust the seat position see Section 6 6 2 3 or tilt the sad...

Page 95: ...s on the wide rear part of the saddle 1 Loosen the rear attachment screw on the seat post head with a 5 mm Allen key Figure 101 Loosening the rear screw 2 Use the setting wheel to turn the saddle tilt...

Page 96: ...igure 103 Knee cap perpendicular line 3 Unfasten and adjust the designated screw connections and clamp them with the maximum tightening torque for the saddle clamping screws 6 5 4 11 Adjusting the sad...

Page 97: ...saddle may press uncomfortably into the crotch area It is also recommended that the centre of the saddle is exactly straight This ensures that the rider is seated with their sit bones on the wide rea...

Page 98: ...es on the wide rear part of the saddle 1 Loosen the rear attachment screw on the seat post head with a 5 mm Allen key Figure 105 Loosening the rear screw 2 Use the setting wheel to turn the saddle til...

Page 99: ...handlebars are advisable for sports bikes e g MTB They support direct steering behaviour but lead to peaks in pressure and greater muscular strain on the arm and shoulder muscles 6 5 5 3 Adjusting the...

Page 100: ...usting the quick release clamping force If the handlebar clamping lever stops before reaching its end position unscrew the knurled nut Tighten the knurled nut on the seat post if the seat post clampin...

Page 101: ...Adjusting the quill stem height 1 Undo screw 2 Pull quill stem out 3 Tighten screw 6 5 6 3 Adjusting the Ahead stem Only applies to pedelecs with this equipment In the case of an Ahead stem the stem...

Page 102: ...table stems are available in different lengths for quill and Ahead stems Figure 113 Different versions of angle adjustable stems Adjusting the stem angle c changes both the distance from the upper bod...

Page 103: ...andle A greater contact surface means that the pressure is more evenly distributed Nerves and vessels are no longer squeezed in the carpal tunnel Figure 115 Correct 1 and incorrect 2 position of the h...

Page 104: ...ow tyre pressure often leads to premature wear in the tyre Cracking in the side wall is a typical consequence of very low tyre pressure Abrasion is also unnecessarily high On the other hand a tyre can...

Page 105: ...lebar 2 Extend the index finger about 15 Figure 118 Brake handle position 3 Push brake lever outwards until the third finger phalanx sits in the brake lever recessed grip 6 5 9 2 Brake handle tilt ang...

Page 106: ...tance 1 Measure hand size using the grip distance gauge 2 Adjust the grip distance at the pressure point based on the hand size Figure 121 Brake lever position Saddle handlebar height difference mm Br...

Page 107: ...n can be adjusted to the rider s requirements Such adjustment does not affect the pressure point or the position of the brake linings Turn setting screw anti clockwise towards minus The brake lever mo...

Page 108: ...NO ST EF41 brake lever Only applies to pedelecs with brakes BL M4100 BL M7100 BL M8100 BL MT200 BL MT201 BL MT400 BL MT401 BL MT402 BL T6000 GRX ST RX600 M7100 M8100 RS785 The brake lever position can...

Page 109: ...king force increases over time The braking force is increased during break in time This is also the case when the brake pads or brake discs are replaced 1 Accelerate pedelec to 25 km h 2 Brake pedelec...

Page 110: ...de and is generally used on bicycles with a longer deflection The adjustment shown here represents a basic setting The rider should change the basic setting to suit the surface and their preferences I...

Page 111: ...wn Remove the plastic cover Figure 123 Sag setting wheel 1 on the suspension fork crown Turn the sag setting wheel clockwise to increase the spring pre tensioning Turn the sag setting wheel anti clock...

Page 112: ...ge 7 Sit on the pedelec in your usual riding position and support yourself against an object such as a wall or tree 8 Get off the pedelec without allowing it to deflect 9 Measure distance between the...

Page 113: ...Note distance between dust wiper and the O ring This distance is the sag Figure 126 Sag 1 5 Check the sag Figure 127 Mandatory sag range green and prohibited sag range red 6 If the desired sag is not...

Page 114: ...preload spacer is positioned as standard 1 Figure 128 Screwing and unscrewing the preload adjustment ring Remove the preload spacer to reduce the preload and increase the sag 2 Move the preload space...

Page 115: ...mal riding position 4 Ask your helper to push the O ring downwards until it reaches the top of the dust wiper seal Figure 131 Moving the O ring on the suspension fork 5 Get off the pedelec without all...

Page 116: ...O ring downwards until it reaches the top of the dust wiper seal Figure 134 Moving the O ring on the suspension fork 5 Get off the pedelec without allowing it to deflect 6 Note distance between dust w...

Page 117: ...ied for the fork model in question Remove spacers to reduce preload and increase the sag Fit spacers to increase preload and decrease sag You will find instructions on adjusting the preload internally...

Page 118: ...d is used on pedelecs with a longer deflection Decreased sag 10 20 A decreased sag reduces sensitivity to bumps thus producing less suspension motion A lower sensitivity to bumps ensures a firmer more...

Page 119: ...er body to gauge the sag correctly 7 Put on your normal cycling clothing including baggage 8 Sit on the pedelec in your usual riding position and support yourself against an object such as a wall or t...

Page 120: ...e corresponding to the total weight of the person riding including clothing and baggage 6 Deflect rear frame damper to compensate the air pressure 7 Put on normal cycling clothing including baggage 8...

Page 121: ...The optimum sag percentage is 25 The sag level may be adjusted by 5 depending on the rider s preferences 20 to 30 12 The air pressure must be adjusted if the sag level is not reached Increase the air...

Page 122: ...body weight spring stiffness deflection the terrain and the rider s preferences If the air pressure or spring stiffness increases the extension and rebound speeds also increase Rebound damping needs...

Page 123: ...crew in a clockwise direction to the closed position until it stops 2 Turn the rebound screw slightly in an anti clockwise direction Adjust the rebound damping in such a way that the fork rebounds qui...

Page 124: ...cs with this equipment Figure 142 Adjusting the RockShox rebound The fork sag is adjusted Turn the rebound screw clockwise damper towards the tortoise symbol The rebound speed is decreased slower retu...

Page 125: ...d controlled The rider is not thrown upwards or forwards green line The rebound adjuster setting depends on the air pressure setting A higher sag requires lower rebound damping Figure 143 Optimum rear...

Page 126: ...lies to pedelecs with this equipment Figure 144 Position and shape of the rebound adjuster red depends on the model The sag in the rear frame damper is adjusted Turn rebound adjuster clockwise The reb...

Page 127: ...rd on bumpy terrain Figure 145 Optimum rear frame damper ride performance over bumps Threshold The damping threshold prevents deflection until a medium impact or downward force occurs Threshold mode i...

Page 128: ...ition 2 Ride the pedelec over a small obstacle Turn compression adjuster anti clockwise The damping and compression hardness is reduced The deflection stroke speed is increased Turn compression adjust...

Page 129: ...ddle position 2 Ride the pedelec over a small obstacle Turn compression adjuster clockwise The damping and compression hardness is increased The deflection stroke speed is reduced Turn compression adj...

Page 130: ...er in the threshold position 2 The threshold function is switched on Place threshold lever in the open position 1 The threshold function is switched off The damper can deflect quickly and unhindered F...

Page 131: ...k Example 3 If the front light is positioned too low the space ahead is not illuminated to an optimum extent and the rider s vision is reduced in the dark Figure 150 Light positioned too high 1 correc...

Page 132: ...igh 1 correctly 2 and too low 3 7 Check the position of the light beam I if the upper edge of the light beam is above the front light height mark 1 the light will dazzle The front light must be positi...

Page 133: ...and their type part numbers for maintenance purposes if the sub systems provide this type of information depends on the sub system The drive system must be switched off 1 Keep the plus and minus butt...

Page 134: ...iers system component 080 40946 Rear wheel basket system component 051 20603 Bicycle box system component 080 40947 Parking stand universal stand XX TWO14B Table 49 Accessories Crash caused by incorre...

Page 135: ...RLY CROOZER THULE Crash caused by brake failure The braking distance may be longer if the trailer is carrying excessive load The long braking distance can cause a crash or an accident and injuries Nev...

Page 136: ...easons 6 6 5 Suspension fork coil spring If the desired suspension fork sag cannot be achieved after adjustment the coil spring assembly must be replaced with a softer or harder spring Fit a softer co...

Page 137: ...ed so that it does not dazzle other road users If the white reflector is not integrated into the front light it must be clean at all times 7 The two separate brakes on the pedelec must work at all tim...

Page 138: ...er and brake This can lead to a loss of control This may cause a crash with injuries You should practice how to use a loaded pannier rack safely before using the pedelec in public spaces Crushing the...

Page 139: ...from material beneath and mould can form If the leather handles get wet dry handles completely 6 13 Using the pedals The ball of the foot is placed on the pedal when riding and pedalling Figure 160 Co...

Page 140: ...battery key from the battery lock 4 3 Tip the battery into the top section of the frame battery mount until it will go no further There is an audible clicking noise 4 Check the battery to make sure it...

Page 141: ...the frame 4 Remove the battery key from the battery lock 6 16 3 2 Inserting the integrated battery Figure 164 Inserting the integrated battery 1 Place the battery into the integrated battery lower mou...

Page 142: ...ith this equipment 6 16 5 1 Charging process when two batteries are used If two batteries are attached to a pedelec charge both batteries via the non sealed socket The two batteries are charged altern...

Page 143: ...If you wish to use just one battery on a pedelec which is designed for two batteries cover the contacts in the free slot with the supplied cover cap 1 otherwise there is a risk of a short circuit caus...

Page 144: ...stance is OFF The motor power is determined by the level of assistance set on the on board computer 6 17 2 Switching off the electric drive system As soon as you stop pushing the pedals in normal mode...

Page 145: ...se the display as a handle The display may become irreparably damaged if you use it to lift the pedelec Remove the batteries from the display if the pedelec is not going to be used for several weeks S...

Page 146: ...Press minus button medium length of time The journey information trip distance TRIP total distance travelled TOTAL range RANGE and support modes used are shown on the display screen 6 18 7 2 Resettin...

Page 147: ...battery compartment 6 Fasten on board computer onto the handlebars with attachment screw 1 The battery has been changed 6 18 9 Using the USB port W ALK W ALK W ALK W AL W W W W W W A A A A L L LK K K...

Page 148: ...used by brake failure Oil or lubricant on the brake disc in a disc brake or on the rim of a rim brake can cause the brake to fail completely This may cause a crash with serious injuries Never allow oi...

Page 149: ...n absorbing a bump green line Threshold The damping threshold prevents deflection until a medium impact or downward force occurs Threshold mode increases drive efficiency over level terrain The thresh...

Page 150: ...on Place compression adjuster in the OPEN position The compression adjuster is open Place compression adjuster in the LOCK position The compression adjuster is locked Position compression adjuster bet...

Page 151: ...the deflection stroke speed is reduced Efficiency on hilly and flat terrain is improved Figure 171 Changing compression adjuster to a harder setting Turn compression adjuster anti clockwise The dampin...

Page 152: ...s This makes it easier to switch gears and reduces wear on the drivetrain However keep the crank moving while switching gears Figure 173 Switching gears with lever A using gear shift SL M315 as an exa...

Page 153: ...h open stem clamping lever Notice Heat or direct sunlight can cause the tyre pressure to increase above the permitted maximum pressure This can destroy the tyres Never park the pedelec in the sun On h...

Page 154: ...ull handlebars into highest possible position Figure 176 All Up pulled into highest possible position 3 Turn handlebars 90 in a clockwise direction Figure 177 All Up screwed in 4 Place handlebars at r...

Page 155: ...2 1 Clean brake see Section 7 2 5 Clean suspension fork see Section 7 2 2 Care for suspension fork see Section 3 Clean suspension seat post see Section 7 2 6 Clean rear frame damper see Section 7 2 7...

Page 156: ...Section 7 3 7 1 Care for leather handles see Section 7 4 8 2 Clean the leather saddle see Section 7 3 9 1 Care for leather saddle see Section 7 4 10 Clean handlebars see Section 7 3 6 Cleaning the mot...

Page 157: ...1 Care for handlebars see Section 7 4 7 Check handlebars see Section 7 5 5 Check light see Section 7 5 3 Care for hub see Section 7 4 11 Check hub gear see Section 7 5 9 2 Check nipple holes see Secti...

Page 158: ...high pressures Damaged brakes can fail and cause an accident with injury Never clean the pedelec with a pressure washer or compressed air Take great care when using a hosepipe Never point the water j...

Page 159: ...from service Contact specialist dealer 7 1 5 Checking the pannier rack 1 Hold onto pedelec by its frame Hold onto pannier rack with the other hand 2 Move the pannier rack backwards and forwards to che...

Page 160: ...ed check the position of the cover on the USB port on a regular basis and adjust if necessary 7 1 13 Checking the lighting 1 Switch light on 2 Check that the front and rear lights come on If the front...

Page 161: ...r leaking oil 2 Lubricate the dust seals and stanchions with a few drops of silicone spray 3 Care for the suspension fork after cleaning 7 2 3 Caring for the suspension fork Treat dust seals with fork...

Page 162: ...side with a soft damp cloth Tool Cleaning agent Gloves Toothbrush Water Lubricant Cloth Paintbrush Dish washing liquid Brake cleaner Sponge Watering can Degreaser Leather cleaner Brushes Bucket Table...

Page 163: ...g can 7 3 7 Handles 1 Clean handles with sponge water and soapy water 2 Rinse off component with water from a watering can 3 Care for rubber handles after cleaning see Section 7 4 8 7 3 7 1 Leather ha...

Page 164: ...e 3 Rinse off component with water from a watering can 4 Care for spoke nipples after cleaning see Section 7 4 12 7 3 12 Hub 1 Put on protective gloves 2 Remove dirt from hub with a sponge and soapy w...

Page 165: ...y slight pressure while slowly turning the rear wheel so the chain passes through the cloth 4 Wipe off oily dirty chains thoroughly with a cloth and degreaser 5 Care for chain after cleaning see Secti...

Page 166: ...idue with a cloth 7 4 2 Fork 1 Dry frame with a cloth 2 Spray care oil on frame and leave to dry 3 Wipe away any wax residue with a cloth Tool Cleaning agent Cloth Toothbrush Frame wax spray Silicone...

Page 167: ...m 1 Spray painted and polished metal surfaces with wax spray and leave to dry 2 Wipe away any wax residue with a cloth 3 Apply silicone or Teflon oil to the stem shaft tube and the quick release lever...

Page 168: ...eep leather smooth and resistant brighten its appearance and improve or replace stain protection 1 Try leather care product out on a less visible spot before use 2 Care for leather saddle from below w...

Page 169: ...pply a wafer thin thread of oil to the chain links The faster the crank is turned the thinner the threads of oil will be Figure 179 Lubricating the chain 4 Remove excessive chain oil with a cloth If y...

Page 170: ...or precision mechanics oil 7 4 18 Lubricating the eightpins seat post tube Use a 2 5 ml syringe to carefully fill eightpins Fluid V3 very slowly into the lubricating nipple on the outer tube Figure 18...

Page 171: ...se pressure on a continuous basis since the air pressures in a pedelec tyre are significantly higher and the wall thicknesses significantly finer than in a car tyre Pressure loss of 1 bar per month ca...

Page 172: ...easy bicycle pumps are unsuitable for filling tyres via a Schrader valve 1 Unscrew and remove the valve cap 1 Undo the rim nuts 2 Attach the bicycle pump 3 Pump up the tyre slowly and pay attention to...

Page 173: ...re visible Since resistance to punctures also depends on the thickness of the tread it may make sense to change the tyre at an earlier stage Figure 182 Tyre without tread which can still be used 1 and...

Page 174: ...le If there are cracks on the edge of the nipple hole contact your specialist dealer 7 5 1 5 Checking the nipple well The nipple holes can weaken the tyre bed Check to see if cracks are emerging from...

Page 175: ...9 4 Contact your specialist dealer if the pressure point cannot be reached 7 5 2 2 Checking the hydraulic system 1 Push the brake lever and check whether any brake fluid leaks out of the lines connec...

Page 176: ...e brake lining supporting plates If the transport safety wear gauge fits between the supporting plates the brake linings have not reached their wear limit Contact your specialist dealer if they are wo...

Page 177: ...here are sharp corners and edges on the back pedal brake Wear gloves 1 Hold and check counter support to ensure it is firmly attached to rear frame down tube Tighten screw into the counter support if...

Page 178: ...twisted If the brake linings twist the brake lining bracket is defective and must be replaced Contact specialist dealer 5 Check that the brake linings move uniformly and symmetrically towards the rim...

Page 179: ...alist dealer 2 Switch light on 3 Check that the front and rear lights come on If the front or rear lights do not come on take pedelec out of service Contact specialist dealer 4 Place pedelec 5 m from...

Page 180: ...wists tilts or can be pushed in one direction or other If the saddle twists tilts or can be pushed in one direction or other adjust the saddle see Section xxx Contact your specialist dealer if the sad...

Page 181: ...n has been achieved if the chain can be pushed between a maximum of 10 and 15 mm in the middle between the pinion and the toothed wheel The crank must also turn without resistance 7 5 10 Checking the...

Page 182: ...on the left hand side 3 If the marking and numbers on the shift handle to no longer coincide after the gear shift is adjusted tighten one of the tension adjusters and screw out the other tension adjus...

Page 183: ...s on the shifter housing There is noticeable play of 2 to 5 mm 1 2 gear when you turn the twist grip Figure 191 Twist grip with adjusting sleeves 1 and play in the gear shift 2 7 5 15 Checking kicksta...

Page 184: ...intenance book 8 3 Component specific maintenance tasks High quality components require extra maintenance Maintenance tasks require technical expertise special tools and special lubricants The pedelec...

Page 185: ...suspension seat post Maintenance After the first 250 km every 1 500 km after that Suntour suspension seat post Maintenance Every 100 hours or once a year eightpins suspension seat post Clean wiper 20...

Page 186: ...rvals for hub SHIMANO 11 speed hub Internal oil change and maintenance 1 000 km after start of use then every 2 years or 2 000 km All other SHIMANO gear hubs Lubricate internal components Once a year...

Page 187: ...d and described in the brake operating instructions Injury to the eyes Problems may arise if the settings are not made properly and you may sustain serious injuries as a result Always wear safety glas...

Page 188: ...for damage corrosion fracture See Rock Shox compo nent maintenance instructions Maintenance as specified by manufacturer Air chamber assembly group damper and spring O K Damage detected New rear frame...

Page 189: ...oil change as speci fied by manufac turer O K Damage detected New fork as specified in the parts list FOX suspen sion fork optional 6 months Check for damage corrosion fracture Send to FOX O K Damage...

Page 190: ...e a month Cleaning Section 7 3 12 O K Dirt Cleaning Once a month Care for Section 7 4 11 O K Untreated Treat Hub with cone bearing optional Once a month Cleaning Section 7 3 12 O K Dirt Cleaning Once...

Page 191: ...ter that Complete clean check fastening and paint protection film lubricate Section 8 6 8 2 O K Loose Tighten screws new paint protection film new seat post as specified in parts list if damaged Sunto...

Page 192: ...e Retighten screws Brake fluid 6 months Check fluid level Depending on time of year O K Too little Top up brake fluid take Pedelec out of service if damaged new brake hoses Brake linings 6 months Brak...

Page 193: ...n board computer 6 months Check for damage Check for damage O K No screen defective screen display Restart test battery new software or new on board computer decommissioning Electric drive control pan...

Page 194: ...onal 6 months Attachment Check mount fastening O K Loose Retighten screws Components Fre quency Description Criteria Measures if rejected Components Description Criteria Measures if rejected Assembly...

Page 195: ...ks and breaks Replace damaged pannier racks If the paint protection film is missing or has worn away affix a new paint protection film 8 5 3 Servicing axle with quick release 1 Undo quick release 2 Fa...

Page 196: ...m may no longer be firmly fixed in its position as a result This will cause a crash with injuries Check the handlebars and the stem s quick release are firmly in position 8 5 5 Servicing the gear hub...

Page 197: ...intwork remove the pedelec from service New fork as specified in the parts list 3 Clean inside and exterior 4 Grease fork 5 Install fork Injury due to explosion The air chamber is pressurised If the a...

Page 198: ...e from impact There may be damage to the laminate beneath the paintwork in the case of impact damage The fork may break even under light stress Take pedelec out of service New fork as specified in the...

Page 199: ...ass to see if fibres are permanently damaged Damage to paintwork 1 Gently sand paintwork damage with 600 grit sandpaper 2 Smooth edges 3 Apply one or two coats of repair paint Damage from impact There...

Page 200: ...move safety and protective cover 3 Examine seat post rack for scratches cracks and breaks Replaced damaged seat post as specified in the parts list If the paint protection film is missing or has worn...

Page 201: ...emove outer sleeve from the seat post remote control Figure 197 Removing the cartridge 4 Use a 5 mm to undo Postpin axle and pull out Figure 198 Undoing the Postpin axle 5 Pull cartridge from the pist...

Page 202: ...Pull slide bushing tube out of the seat tube Figure 203 Removing the outer sleeve and slide bushing Caring for the outer sleeve 1 Detach spring washer or outer sealing ring Figure 204 Removed spring w...

Page 203: ...nserting and fastening the wiper Cleaning the slide bushing 1 Clean the slide bushing tube with a damp cloth Figure 210 Cleaning the slide bushing tube Increasing the air pressure 1 Use 3 mm hex spann...

Page 204: ...interface against twisting with a 24 mm open end spanner Figure 216 Securing against twisting 3 Set the torque to 18 Nm with a torque wrench and a 6 mm hex bit with a shaft length of at least 25 mm Ro...

Page 205: ...rect Bowden cable 4 Carefully push cartridge into the seat tube Pull the Bowden cable out of the frame to help Figure 223 Fastening the cartridge valve lid 5 Look at the frame interface through the ho...

Page 206: ...nting hole in the outer sleeve Turn outer sleeve into the right position Figure 228 Fastening the outer sleeve 14 Feed height adjustment clamp into the seat tube The two height adjustment clamp guides...

Page 207: ...35 Removing the seat post 3 Pull out the special end cap for the outer sleeve from the bracket 4 Detach the Bowden cable head from the hydraulic activation lever bracket 5 If necessary operate the lev...

Page 208: ...sleeve with a cloth Figure 242 Cleaning the outer sleeve 10 Carefully re insert dry felt ring with one end in the designated groove 11 Unfurl felt ring within the outer sleeve so that it lies on the...

Page 209: ...our hand until it will go no further Figure 247 Pulling the seat post out 3 Clean the seat post longitudinal grooves with a damp cloth Figure 248 Cleaning the longitudinal groove 4 Apply grease into t...

Page 210: ...ome damaged Figure 253 Attaching and pushing in the seat post 4 Hold the Bowden cable firmly on the handlebars while feeding it in Carefully pull the end of the Bowden cable from the frame so that the...

Page 211: ...tion in germ cells Always wear safety goggles and nitrile gloves when carrying suspension oil Never perform maintenance when you are pregnant Use an oil catchment tray under the section where the rear...

Page 212: ...n forks rear frame dampers and suspension seat posts Maintenance includes a complete inspection of interiors exteriors All dampers are reconditioned The airtight seals are replaced in air suspension f...

Page 213: ...level indicator light up but the drive system does not start up remove the battery 3 Insert the battery 4 Start the drive system 5 If the drive system won t start remove the battery 6 Clean all the c...

Page 214: ...load for a long time 1 Switch off the drive system 2 Leave pedelec to cool down 3 Start the drive system The assisted journey distance is too short Is the battery fully charged 1 Check charge level 2...

Page 215: ...arging when the charger is connected The battery may be at the end of its useful life Replace old battery with new one The battery and charger become hot Has the battery or charger temperature exceede...

Page 216: ...been disconnected 2 Contact your specialist dealer if this is not the case A component may be connected which the system is unable to recognise Contact your specialist dealer The gear level is not sho...

Page 217: ...used pedal assistance becomes weaker when the gear is changed This is because the computer sets the pedal assistance to the optimum level This is not a malfunction A noise can be heard after switchin...

Page 218: ...the ground in an uncontrolled way This impairs traction and control blue line Fork head and handlebars are deflected upwards if the wheel bounces back from the ground Body weight may be thrown up and...

Page 219: ...nd increases the hardness of impacts Available deflection traction and control decrease blue line The fork remains in a deflected state causing the headset and handlebars to move to a lower position B...

Page 220: ...ght shifts forward and the pedelec loses some momentum Figure 261 Excessively soft suspension in the suspension fork on hilly terrain Solution Figure 262 Changing compression adjuster to a harder sett...

Page 221: ...nger touches the ground The headset and handlebars are deflected upwards significantly which can impair control Figure 263 Excessively hard damping in the suspension fork on bumps Solution Figure 264...

Page 222: ...d way This impairs traction and control blue line Fork head and handlebars are deflected upwards if the wheel bounces back from the ground Body weight may be thrown up and backwards in an uncontrolled...

Page 223: ...ardness of impacts Available deflection traction and control decrease blue line The fork remains in a deflected state causing the headset and handlebars to move to a lower position Body weight is shif...

Page 224: ...he rider s weight shifts forward and the pedelec loses some momentum Figure 269 Excessively soft suspension in the suspension fork on hilly terrain Solution Figure 270 Changing compression adjuster to...

Page 225: ...wheel no longer touches the ground The headset and handlebars are deflected upwards significantly which can impair control Figure 271 Excessively hard damping in the suspension fork on bumps Solution...

Page 226: ...tion and control due to the uncontrolled speed at which the damper rebounds after deflecting blue line Saddle and handlebars are deflected upwards when the wheel bounces back from the ground The rider...

Page 227: ...ickly enough to make contact with the ground and return to the initial position again The available deflection and traction are reduced blue line The rear frame damper remains in a deflected state aft...

Page 228: ...p the rider s weight shifts forward and the bicycle loses some momentum Figure 277 Excessively soft suspension in the rear frame damper on hilly terrain Solution Figure 278 Suntour compression adjuste...

Page 229: ...le and rider are deflected upwards and forwards the rear wheel loses contact with the ground and control is reduced green line Figure 279 Excessively hard damping in the rear frame damper on bumps Sol...

Page 230: ...rolled speed at which the damper rebounds after deflecting blue line Saddle and handlebars are deflected upwards when the wheel bounces back from the ground The rider s body weight may be shifted upwa...

Page 231: ...nd return to the initial position again The available deflection and traction are reduced blue line The rear frame damper remains in a deflected state after contact with the first bump When the rear w...

Page 232: ...quickly used up the rider s weight shifts forward and the pedelec loses some momentum Figure 285 Excessively soft suspension in the rear frame damper on hilly terrain Solution Figure 286 Position and...

Page 233: ...der are deflected upwards and forwards the rear wheel loses contact with the ground and control is reduced green line Figure 287 Excessively hard damping in the rear frame damper on bumps Solution Fig...

Page 234: ...new components 9 2 2 Replacing the lighting Only use components of the respective power class for replacement 9 2 3 Setting the front light The front light must be set so that its light beam shines on...

Page 235: ...ay be available depending on the region Store the individual parts of the decommissioned pedelec in a dry place free from frost where they are protected from direct sunlight 10 1 Removal of waste guid...

Page 236: ...Hydraulic fluid Brake fluid Never mix different oil fluids Store in original container Small quantities usually 30 kg Take to municipal collection points for hazardous waste e g mobile toxic waste col...

Page 237: ...ing New bell as specified in the parts list Suspension elements Fork suspension fork Check for damage O K Damage detected New fork as specified in the parts list Rear frame damper Check for damage O K...

Page 238: ...d measurement O K Pedelec travelling 10 too fast slow Take pedelec out of service until the source of the error is found Cabling Visual inspection O K Failure in system damage kinked cables New cablin...

Page 239: ...e Retighten screws Saddle 6 months Check mount fastening O K Loose Retighten screws Seat post 6 months Check mount fastening O K Loose Retighten screws Guard 6 months Check mount fastening O K Loose R...

Page 240: ...s list replace if necessary Front lamp 6 months Side light daytime riding light Functional check O K No constant light New front light as specified in parts list replace if necessary Reflectors 6 mont...

Page 241: ...ufacturer new motor take out of service Software 6 months Check version In latest version Not latest version Import update Components Frequency Description Criteria Measures if rejected Components Des...

Page 242: ...MY22B01 22_1 0_27 08 2021 241 Notes...

Page 243: ...dals Bulls MTB Rear derailleur SHIMANO 10 speed derailleur gears Shifter SHIMANO Deore SL M4100 Shifter Front derailleur Cassette cassette sprocket SHIMANO Deore CS M4100 10 11 42T Chain KMC E10S Belt...

Page 244: ...243 Documents not available Stand stand mount Motor BOSCH Performance Line CX BDU450 CX 250 Watt 85 Nm Rechargeable battery BOSCH PowerTube 400 BBP282 horizontal 400 Wh Display BOSCH Charger BOSCH Co...

Page 245: ...ANO 11 speed derailleur gears Shifter SHIMANO Deore SL M5100 Shifter Front derailleur Cassette cassette sprocket SHIMANO Deore CS M5100 11 11 51T Chain KMC E11S Belt Front brake SHIMANO BR MT200 Hydra...

Page 246: ...7 08 2021 245 Documents not available Motor BOSCH Performance Line CX BDU450 CX 250 Watt 85 Nm Rechargeable battery BOSCH PowerTube 400 BBP282 horizontal 400 Wh Display BOSCH Charger BOSCH Compact Cha...

Page 247: ...gears Shifter SHIMANO Deore XT SL M6100 Shifter Front derailleur Cassette cassette sprocket SHIMANO Deore CS M6100 12 10 51T Chain SHIMANO CN M6100 Belt Front brake SHIMANO BR MT420 Hydraulic disc bra...

Page 248: ...7 08 2021 247 Documents not available Motor BOSCH Performance Line CX BDU450 CX 250 Watt 85 Nm Rechargeable battery BOSCH PowerTube 400 BBP282 horizontal 400 Wh Display BOSCH Charger BOSCH Compact Cha...

Page 249: ...illeur gears Shifter SHIMANO Deore XT SL M6100 Shifter Front derailleur Cassette cassette sprocket SHIMANO Deore CS M6100 12 10 51T Chain SHIMANO CN M6100 Belt Front brake SHIMANO BR MT420 Hydraulic d...

Page 250: ...7 08 2021 249 Documents not available Motor BOSCH Performance Line CX BDU450 CX 250 Watt 85 Nm Rechargeable battery BOSCH PowerTube 400 BBP282 horizontal 400 Wh Display BOSCH Charger BOSCH Compact Cha...

Page 251: ...MTB Rear derailleur SHIMANO 10 speed derailleur gears Shifter SHIMANO Deore SL M4100 Shifter Front derailleur Cassette cassette sprocket SHIMANO Deore CS M4100 10 11 42T Chain KMC E10S Belt Front bra...

Page 252: ...7 08 2021 251 Documents not available Motor BOSCH Performance Line CX BDU450 CX 250 Watt 85 Nm Rechargeable battery BOSCH PowerTube 400 BBP282 horizontal 400 Wh Display BOSCH Charger BOSCH Compact Cha...

Page 253: ...00 SGS Shadow 9 speed derailleur gears Shifter SHIMANO Alivio SL M3100 Shifter Front derailleur Cassette cassette sprocket SHIMANO Altus CS HG200 9 11 36T Chain KMC E9S Belt Front brake TEKTRO HD T280...

Page 254: ...7 08 2021 253 Documents not available Motor BOSCH Performance Line CX BDU450 CX 250 Watt 85 Nm Rechargeable battery BOSCH PowerTube 400 BBP282 horizontal 400 Wh Display BOSCH Charger BOSCH Compact Cha...

Page 255: ...D M3100 SGS Shadow 9 speed derailleur gears Shifter SHIMANO Alivio SL M3100 Shifter Front derailleur Cassette cassette sprocket SHIMANO Altus CS HG200 9 11 36T Chain KMC E9S Belt Front brake SHIMANO B...

Page 256: ...7 08 2021 255 Documents not available Motor BOSCH Performance Line CX BDU450 CX 250 Watt 85 Nm Rechargeable battery BOSCH PowerTube 400 BBP282 horizontal 400 Wh Display BOSCH Charger BOSCH Compact Cha...

Page 257: ...ont derailleur Cassette cassette sprocket SHIMANO Deore CS M4100 10 11 42T Chain KMC E10S Belt Front brake SHIMANO BR MT420 Hydraulic disc brake Rear brake SHIMANO BR MT200 Hydraulic disc brake Brake...

Page 258: ...MY22B01 22_1 0_27 08 2021 257 Documents not available Rechargeable battery BOSCH PowerTube 400 BBP282 horizontal 400 Wh Display BOSCH Charger BOSCH Compact Charger BCS230 2 A...

Page 259: ...er SHIMANO Deore SL M4100 Shifter Front derailleur Cassette cassette sprocket SHIMANO Deore CS M4100 10 11 42T Chain KMC E10S Belt Front brake SHIMANO BR MT420 Hydraulic disc brake Rear brake SHIMANO...

Page 260: ...MY22B01 22_1 0_27 08 2021 259 Documents not available Rechargeable battery BOSCH PowerTube 400 BBP282 horizontal 400 Wh Display BOSCH Charger BOSCH Compact Charger BCS230 2 A...

Page 261: ...derailleur Cassette cassette sprocket SHIMANO Deore CS M4100 10 11 42T Chain KMC E10S Belt Front brake SHIMANO BR MT420 Hydraulic disc brake Rear brake SHIMANO BR MT410 Hydraulic disc brake Brake lev...

Page 262: ...MY22B01 22_1 0_27 08 2021 261 Documents not available Rechargeable battery BOSCH PowerTube 400 BBP282 horizontal 400 Wh Display BOSCH Charger BOSCH Compact Charger BCS230 2 A...

Page 263: ...O Deore SL M4100 Shifter Front derailleur Cassette cassette sprocket SHIMANO Deore CS M4100 10 11 42T Chain KMC E10S Belt Front brake SHIMANO BR MT420 Hydraulic disc brake Rear brake SHIMANO BR MT200...

Page 264: ...MY22B01 22_1 0_27 08 2021 263 Documents not available Rechargeable battery BOSCH PowerTube 400 BBP282 horizontal 400 Wh Display BOSCH Charger BOSCH Compact Charger BCS230 2 A...

Page 265: ...M3100 Shifter Front derailleur Cassette cassette sprocket 11 36T Chain Belt Front brake TEKTRO HD T280 Mechanical disc brakes Rear brake TEKTRO HD T280 Mechanical disc brakes Brake lever front rear D...

Page 266: ...MY22B01 22_1 0_27 08 2021 265 Documents not available Rechargeable battery BOSCH PowerTube 500 BBP280 horizontal 500 Wh Display BOSCH Charger BOSCH...

Page 267: ...ANO Deore CS M4100 10 11 42T Chain KMC E10S Belt Front brake SHIMANO BR MT420 Hydraulic disc brake Rear brake SHIMANO BR MT200 Hydraulic disc brake Brake lever front rear SHIMANO BL MT201 DUAL CONTROL...

Page 268: ...MY22B01 22_1 0_27 08 2021 267 Documents not available Rechargeable battery BOSCH PowerTube 400 BBP282 horizontal 400 Wh Display BOSCH Charger BOSCH Compact Charger BCS230 2 A...

Page 269: ...erailleur Cassette cassette sprocket SHIMANO Altus CS HG200 9 11 36T Chain KMC E9S Belt Front brake TEKTRO MD M280 Mechanical disc brakes Rear brake TEKTRO MD M280 Mechanical disc brakes Brake lever f...

Page 270: ...0_27 08 2021 269 Documents not available Motor BOSCH Performance Line BDU365 250 Watt 65 Nm Rechargeable battery BOSCH PowerTube 400 BBP282 horizontal 400 Wh Display BOSCH Charger BOSCH Compact Charge...

Page 271: ...RD M3000 SGS 9 speed derailleur gears Shifter SHIMANO Acera SL M3000 Shifter Front derailleur Cassette cassette sprocket SHIMANO Altus CS HG200 9 11 36T Chain KMC E9S Belt Front brake TEKTRO HD M275 H...

Page 272: ...MY22B01 22_1 0_27 08 2021 271 Documents not available Rechargeable battery BOSCH PowerPack 400 BBS265 400 Wh Display BOSCH Charger BOSCH Compact Charger BCS230 2 A...

Page 273: ...hifter SHIMANO Acera SL M3000 Shifter Front derailleur Cassette cassette sprocket SHIMANO Altus CS HG200 9 11 36T Chain KMC E9S Belt Front brake TEKTRO HD M275 Hydraulic disc brake Rear brake TEKTRO H...

Page 274: ...MY22B01 22_1 0_27 08 2021 273 Documents not available Rechargeable battery BOSCH PowerTube 400 BBP282 horizontal 400 Wh Display BOSCH Charger BOSCH Compact Charger BCS230 2 A...

Page 275: ...illeur SHIMANO Altus RD M2000 GS 9 speed derailleur gears Shifter SHIMANO Altus SL M2010 Shifter Front derailleur Cassette cassette sprocket SHIMANO CS HG200 9 11 34T Chain KMC E9S Belt Front brake TE...

Page 276: ...MY22B01 22_1 0_27 08 2021 275 Documents not available Rechargeable battery BOSCH PowerPack 400 BBS265 400 Wh Display BOSCH Charger BOSCH Compact Charger BCS230 2 A...

Page 277: ...ont derailleur Cassette cassette sprocket SHIMANO Deore CS M4100 10 11 42T Chain Belt Front brake SHIMANO BR MT410 Hydraulic disc brake Rear brake SHIMANO BR MT410 Hydraulic disc brake Brake lever fro...

Page 278: ...MY22B01 22_1 0_27 08 2021 277 Documents not available Rechargeable battery BOSCH PowerTube 500 BBP280 vertical 500 Wh Display BOSCH Charger BOSCH Compact Charger BCS230 2 A...

Page 279: ...ont derailleur SHIMANO Deore CS M4100 10 Cassette cassette sprocket 11 46T Chain Belt SHIMANO BR MT410 Hydraulic disc brake Front brake SHIMANO BR MT410 Hydraulic disc brake Rear brake Brake lever fro...

Page 280: ...MY22B01 22_1 0_27 08 2021 279 Documents not available Rechargeable battery BOSCH PowerTube 500 BBP280 vertical 500 Wh Display BOSCH Charger BOSCH Compact Charger BCS230 2 A...

Page 281: ...derailleur gears Shifter Front derailleur Cassette cassette sprocket SHIMANO Deore CS M6100 12 10 51T Chain Belt Front brake SHIMANO Deore BR M6120 Hydraulic disc brake Rear brake SHIMANO Deore BR M6...

Page 282: ...27 08 2021 281 Documents not available Motor BOSCH Performance Line CX BDU450 CX 250 Watt 85 Nm Rechargeable battery BOSCH PowerTube 500 BBP280 vertical 500 Wh Display BOSCH Charger BOSCH Compact Char...

Page 283: ...erailleur gears Shifter Front derailleur Cassette cassette sprocket SHIMANO Deore CS M4100 10 11 42T Chain Belt Front brake SHIMANO BR MT410 Hydraulic disc brake Rear brake SHIMANO BR MT410 Hydraulic...

Page 284: ...27 08 2021 283 Documents not available Motor BOSCH Performance Line CX BDU450 CX 250 Watt 85 Nm Rechargeable battery BOSCH PowerTube 500 BBP280 vertical 500 Wh Display BOSCH Charger BOSCH Compact Char...

Page 285: ...erailleur gears Shifter Front derailleur Cassette cassette sprocket SHIMANO Deore CS M4100 10 11 42T Chain Belt Front brake SHIMANO BR MT410 Hydraulic disc brake Rear brake SHIMANO BR MT410 Hydraulic...

Page 286: ...27 08 2021 285 Documents not available Motor BOSCH Performance Line CX BDU450 CX 250 Watt 85 Nm Rechargeable battery BOSCH PowerTube 500 BBP280 vertical 500 Wh Display BOSCH Charger BOSCH Compact Char...

Page 287: ...11 speed derailleur gears Shifter SHIMANO Deore XT SL M6100 Shifter Front derailleur Cassette cassette sprocket SHIMANO Deore CS M5100 11 11 51T Chain Belt Front brake SHIMANO BR MT410 Hydraulic disc...

Page 288: ...27 08 2021 287 Documents not available Motor BOSCH Performance Line CX BDU450 CX 250 Watt 85 Nm Rechargeable battery BOSCH PowerTube 625 BBP290 vertical 625 Wh Display BOSCH Charger BOSCH Compact Char...

Page 289: ...eur Cassette cassette sprocket SHIMANO Deore CS M6100 12 10 51T Chain Belt Front brake SHIMANO Deore BR M6120 Hydraulic disc brake Rear brake SHIMANO Deore BR M6120 Hydraulic disc brake Brake lever fr...

Page 290: ...MY22B01 22_1 0_27 08 2021 289 Documents not available Rechargeable battery BOSCH PowerTube 625 BBP290 vertical 625 Wh Display BOSCH Charger BOSCH Compact Charger BCS230 2 A...

Page 291: ...s Shifter SHIMANO Deore XT SL M8100 Shifter Front derailleur Cassette cassette sprocket SHIMANO SLX CS M7100 12 10 51T Chain Belt Front brake TEKTRO TRP DH R Hydraulic disc brake Rear brake TRP DH R H...

Page 292: ...B01 22_1 0_27 08 2021 291 Documents not available Motor Aluminium Rechargeable battery ROCKSHOX ZEB Select RC 1 8 tapered Deflection 180 mm Display ROCKSHOX Deluxe Select RT Charger ACROS no 1 1 8 tap...

Page 293: ...illeur gears Shifter Front derailleur Cassette cassette sprocket SHIMANO Deore CS M4100 10 11 42T Chain Belt Front brake SHIMANO BR MT410 Hydraulic disc brake Rear brake SHIMANO BR MT410 Hydraulic dis...

Page 294: ...MY22B01 22_1 0_27 08 2021 293 Documents not available Rechargeable battery BOSCH PowerTube 500 BBP280 vertical 500 Wh Display BOSCH Charger BOSCH Compact Charger BCS230 2 A...

Page 295: ...11 speed derailleur gears Shifter Front derailleur Cassette cassette sprocket SHIMANO Deore CS M5100 11 11 51T Chain Belt Front brake SHIMANO BR MT410 Hydraulic disc brake Rear brake SHIMANO BR MT410...

Page 296: ...MY22B01 22_1 0_27 08 2021 295 Documents not available Rechargeable battery BOSCH PowerTube 625 BBP290 vertical 625 Wh Display BOSCH Charger BOSCH...

Page 297: ...ifter Front derailleur Cassette cassette sprocket SHIMANO Deore CS M4100 10 11 42T Chain Belt Front brake SHIMANO BR MT410 Hydraulic disc brake Rear brake SHIMANO BR MT410 Hydraulic disc brake Brake l...

Page 298: ...27 08 2021 297 Documents not available Motor BOSCH Performance Line CX BDU450 CX 250 Watt 85 Nm Rechargeable battery BOSCH PowerTube 500 BBP280 vertical 500 Wh Display BOSCH Charger BOSCH Compact Char...

Page 299: ...n KMC E12S Belt Front brake SHIMANO BR MT200 Hydraulic disc brake Rear brake SHIMANO BR MT200 Hydraulic disc brake Brake lever front rear SHIMANO BL MT201 DUAL CONTROL lever Disc front 180 mm centre l...

Page 300: ...7 08 2021 299 Documents not available Motor BOSCH Performance Line CX BDU450 CX 250 Watt 85 Nm Rechargeable battery BOSCH PowerTube 400 BBP282 horizontal 400 Wh Display BOSCH Charger BOSCH Compact Cha...

Page 301: ...MY22B01 22_1 0_27 08 2021 300 Documents 11 4 Charger operating instructions 0123435678 9 78 7 3951 8 ABC D ABC D ABC...

Page 302: ...2 15A Output 36V 6A Made in Vietnam Fast Charger BCS250 eBike Battery Charger 36 4 230 0 275 007 907 Li Ion Use ONLY with BOSCH Li Ion batteries Input 230V 50Hz 1 5A Output 36V 4A Made in PRC Robert B...

Page 303: ...MY22B01 22_1 0_27 08 2021 302 Documents D Compact Charger A G A C EBE D F...

Page 304: ...MY22B01 22_1 0_27 08 2021 303 Documents D EBE D F A G A C...

Page 305: ...MY22B01 22_1 0_27 08 2021 304 Documents D A G A C EBE D F...

Page 306: ...MY22B01 22_1 0_27 08 2021 305 Documents D EBE D F A G A C...

Page 307: ...C 0 C H G M G N G C 0 G N N G G G C 0 0 G G G M G G G G C C 0 0 C 0 0 C 0 C G N G C 0 0 0 0 0 G G G G G G C C C C C 0 0 0 0 C G M G N C C 0 0 C 0 K G G G N G G L G G G G V S Pk G A CBU G L 0 7 G N G G...

Page 308: ...J G N G G G G B G L N G C 0 C G G NN N G G A OG M G L N G 0 C 0 C M M G G G G N G G G G C 0 G C G G NN B G N G G M M G G L P N G N G G G G G G 0 0 0 0 C C C 0 N G M G N G G G OG M G L N G N N A M G G...

Page 309: ...NN 5 H N G G G G M N G G G G N G L M G N G G N G N G M N N G G G G N M G G N G N G G G N D 0 0 0 0 A N C B G G A C H G N G G G G G G H G G G G G G G G G G 5 C C B G G C B G BG A B N G M G N BG G M G G...

Page 310: ...t s functional capability Disc brake Source EN 15194 2017 brake in which brake pads are used to grip the lateral faces of a thin disc attached to or incorporated into the wheel hub Drive belt Source E...

Page 311: ...ntal position and with the seat post set to the minimum insertion depth mark Maximum tyre pressure Source EN 15194 2017 maximum tyre pressure recommended by the tyre or rim manufacturer for a safe and...

Page 312: ...ame Serial number Source ZEG each pedelec has an eight digit type number which is used to specify the design model year the type and the version Shut off speed Source EN 15194 2017 speed reached by th...

Page 313: ...he year in which the pedelec was manufactured The pro duction period is always from May to July the fol lowing year 12 1 Abbreviations ABS anti blocking system ECP electronic cell protection 12 2 Simp...

Page 314: ...5 Mountain bike 22 18 0011 Copperhead EVO 2 29 Mountain bike 22 18 0012 Copperhead EVO AM 1 Mountain bike 22 18 0020 Copperhead EVO 2 27 5 Mountain bike 22 18 0024 Copperhead EVO 2 27 5 Mountain bike...

Page 315: ...ke 22 18 5031 Copperhead EVO 1 Street 27 5 Mountain bike 22 18 5032 Copperhead EVO 1 Street 29 Mountain bike 22 19 3001 Sonic EVO EN 1 Mountain bike Year of manufacture 2021 and year of manufacture 20...

Page 316: ...MY22B01 22_1 0_27 08 2021 315 Appendix II Declaration of conformity for incomplete machine...

Page 317: ...MY22B01 22_1 0_27 08 2021 316 Appendix...

Page 318: ...MY22B01 22_1 0_27 08 2021 317 Appendix...

Page 319: ...ttery 46 47 On Off display 50 132 144 Plus 50 132 144 Push assist 50 132 144 C Carbon seat post caring for 167 Cassette cleaning 163 Chain guard 17 cleaning 164 Chain tension checking 179 Chain wheel...

Page 320: ...nier rack caring for 166 changing 138 cleaning 162 using 137 Patent seat post 43 Pedal 44 caring for 168 cleaning 160 Pedelec shipping 62 transporting 62 Plus button 50 132 144 Push assist button 50 1...

Page 321: ...MY22B01 22_1 0_27 08 2021 320 Keyword index Vehicle Technical data 55 W Weight Shipping weight 59 Weight 59 Wheel 39 installing 71 74 Winter break see Break in oper ation...

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