Bullhorn RM4200 Series User Manual Download Page 3

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RM4210 Wiring Guide
January 2019

Figure 1-1. Wiring Harness Cable Colors and Labels

If not using the included wiring harness, you will need to remove all wires from the phoenix connector
first and then connect your wiring to the connector where it will line up to the labeled ports on the
RM4210 faceplate.

Summary of Contents for RM4200 Series

Page 1: ...efer to the following figure for an example of test station connections Different test stations may have different connection configurations or labels The following example is based on a Triton test station Figure 1 1 Test Station Connections RM4210 Input Limits The RM4210 has the following input limits which should be observed to prevent damage to the unit l The input voltage measurement should n...

Page 2: ... a reference cell refer to Coupons Instant Off using a CP protected coupon and a reference cell refer to Coupons AC or DC current density using a CP protected coupon CP protected coupon could be a test or separate AC coupon refer to Coupons DC voltage no scaling available refer to DC Voltage AC Voltage or Shunt Measurements AC voltage no scaling available refer to DC Voltage AC Voltage or Shunt Me...

Page 3: ... Harness Cable Colors and Labels If not using the included wiring harness you will need to remove all wires from the phoenix connector first and then connect your wiring to the connector where it will line up to the labeled ports on the RM4210 faceplate ...

Page 4: ...Figure 1 2 RM4210 Faceplate and Ports Common Wiring Configurations The RM4210 can be wired directly to what will be measured The RM4210 is shipped with a wiring harness that includes six colored and labeled wires for easy identification ...

Page 5: ...he native or non CP protected coupon If there is not a native non CP protected coupon cap off the end of this wire If the native non CP protected coupon has two wires connect one wire to the test station and cap off the other wire NOTE Remove any switch or jumper on the test station head that is used to connect the CP protected coupon AC Coupon or Test Coupon to the Structure where the CP protecte...

Page 6: ...nnecting the RM4210 to a Triton test station and Triton coupon connect the RM4210 wiring harness phoenix connector to the RM4210 Then connect the harness wires to the test station where the matching colored wires from the coupon are connected to the test station Refer to the following wiring diagram for wiring configuration ...

Page 7: ...If you are using a Triton test station with a Triton coupon refer to Triton Test Station with a Triton Coupon The coupons can be wired for the following types of measurements l One CP protected Coupon to measure AC and or DC pipe to soil AC and or DC current density and instant off l Two CP protected Coupons where one CP protected coupon is used to measure AC or DC pipe ...

Page 8: ...is used to measure AC current density One CP protected Coupon These instructions detail how to wire a single CP protected coupon with either one or two wires to measure AC and or DC pipe to soil AC and or DC current density and instant off Refer to the following figures for reference Figure 1 1 RM4210 Wiring Harness ...

Page 9: ... the test station complete the following steps 1 Connect one of the coupon wires to one side of the switch on the test station Connect the red Test Cpn1 wire from the RM4210 wiring harness to the other side of the switch 2 Connect the blue Test Cpn 2 wire from the RM4210 wiring harness to the point on the test station where the second coupon wire is connected 3 Cap off the orange AC Coupon wire fr...

Page 10: ...o to the Unit Setup page for the unit b Under Settings enter the CP protected coupon size in the Test Coupon Size field Figure 1 3 Unit Setup for Test Coupon Settings NOTE Remove any switch or jumper on the test station head that is used to connect the CP protected coupon AC Coupon or Test Coupon to the Structure where the CP protected coupon is used to measure AC current density or instant off ...

Page 11: ... wire two CP protected coupons where one CP protected coupon is used to measure AC and or DC pipe to soil DC current density and instant off and the second CP protected AC coupon is used to measure AC current density Refer to the following figures for reference Figure 1 1 RM4210 Wiring Harness ...

Page 12: ...to Soil DC Current Density and Instant Off Measurements l CP protected Coupon AC Coupon for AC Current Density Measurements CP protected Coupon for AC and or DC Pipe to Soil DC Current Density and Instant Off Measurements 1 If the coupon has one wire connecting it to the test station connect both the red Test Cpn 1wire and the blue Test Cpn 2 from the RM4210 wiring harness to the test station wher...

Page 13: ...ect the blue Test Cpn 2 wire from the RM4210 wiring harness to the point on the test station where the second coupon wire is connected 3 Make a note of the size of the CP protected coupon Protected Cpn 1 in the wiring diagram inTwo CP protected Coupons This data will be entered in Bullhorn Web a Go to the Unit Setup page for the unit b Under Settings enter the CP protected coupon size in the Test ...

Page 14: ...o connect the CP protected coupon AC Coupon or Test Coupon to the Structure where the CP protected coupon is used to measure AC current density or instant off CP protected Coupon AC Coupon for AC Current Density Measurements 1 Connect the orange AC Cpn wire from the RM4210 wiring harness to the point on the test station that is connected to the CP protected AC coupon ...

Page 15: ... Under Settings enter the CP protected AC coupon size in the Triton Coupon Size field Figure 1 1 Unit Setup for Second of Two Coupons Triton Coupon NOTE Remove any switch or jumper on the test station head that is used to connect the CP protected coupon AC Coupon or Test Coupon to the Structure where the CP protected coupon is used to measure AC current density or instant off ...

Page 16: ... need to remove all wires from the phoenix connector first and then connect your wiring to the connector where it will line up to the labeled ports on the RM4210 faceplate Refer to the following figures when wiring the RM4210 for DC voltage AC voltage or shunt measurements Figure 1 1 Wiring Diagram DC Voltage AC Voltage and Shunt ...

Page 17: ...nect your positive to the RM4210 s wiring harness black Native Cpn wire and the negative to the yellow Ref Cell wire l If you need a second DC voltage measurement connect the positive to the blueTest Cpn2 wire and the negative to the yellow Ref Cell wire along with the first DC negative on the wiring harness ...

Page 18: ... DC Voltage AC Voltage or Shunt Measurements l If you need a third DC voltage measurement connect the positive to the PCR and the negative to the PCR connections on the RM4210 s green phoenix connector Figure 1 4 PCR and PCR Connections on RM4210 Connector AC voltage measurement connect the blue Test Cpn2 wire and the yellow Ref Cell wire on either side of where you want to measure AC potential ...

Page 19: ...RM4210 Wiring Guide January 2019 19 Shunt measurement connect the positive for the shunt to the PCR and the negative to the PCR connections on the RM4210 s green phoenix connector ...

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