Bulldog Security DC12.0 Owner'S Manual Download Page 3

CEQUENT

 PERFORMANCE PRODUCTS, INC. 

3

Before First Operation

• Purchaser/owner must ensure that 

product is installed according to 

these instructions.  Purchaser/owner 

must not alter or modify product.

• 

 Understand your winch and its 

instructions.

• 

Never exceed maximum rated ca-

pacity.  Refer to stamped markings or 

decals on product to obtain rated ca-

pacity.  

The winch is rated at the first layer of 

wire/synthetic rope on the drum for 

intermittent-periodic duty.

Are you ready to pull?

• 

  Your 

winch can develop tremendous 

pull forces and if used unsafely or 

improperly could result in property 

damage, serious injury or death.  

Ultimately, safe operation of this 

device rests with you, the operator.

•  NEVER operate this winch when 

under the influence of drugs, alcohol 

or medication.

• 

 ALWAYS remove jewelry 

and wear eye protection.

 Use leather gloves or a hand 

saver cable strap when handling the 

wire rope.

•  NEVER let winch rope slip through 

your hands.

• Never touch a winch rope or hook 

when someone else is at the 

controls.

•  NEVER touch winch rope or hook 

while under tension or under load.

• ALWAYS stand clear of winch rope 

and load and keep others away while 

winching.

• 

 Do not use the winch 

as a lifting device or a hoist for 

vertical lift.

• Operator and bystanders should 

never position any part of body under 

any portion of this product or the 

load being supported.

•  Do not allow children to play on or 

around this product or the load being 

supported.

• 

  Keep 

clear of winch, rope, hook, and 

fairlead while operating.

• 

 The winch is not to be used 

to lift, support or otherwise transport 

personnel.

• 

 ALWAYS be aware of 

possible hot surfaces at winch motor, 

drum or rope during or after winch 

use.

• ALWAYS ensure the operator and 

bystanders are aware of the stability 

of the vehicle and/or load.

Is your winch ready to pull?

• ALWAYS inspect winch rope, hook, 

and slings before operating winch. 

Frayed, kinked or damaged winch 

rope must be replaced immediate-

ly.  Damaged components must be 

replaced before operation. 

•  Periodically check mounting hard-

ware for proper torque and tighten if 

necessary.

•  ALWAYS remove any element or 

obstacle that may interfere with safe 

operation of the winch.

•  ALWAYS be certain the anchor you 

select will withstand the load and the 

strap or chain will not slip.

•  Wire/synthetic rope can break 

without warning. Always keep a safe 

distance from the winch and rope 

while under a load. 

•  ALWAYS keep wired pendant control 

lead and power cord clear of the 

drum, rope, and rigging. Inspect 

for cracks, pinches, frayed wires 

or loose connections.  Damaged 

components must be replaced before 

operation.

• 

NEVER wrap winch rope 

back onto itself.  Use a choker chain 

or strap.

• 

ALWAYS ensure hook latch 

is closed and not supporting load.

• 

NEVER apply load to hook tip 

or latch. Apply load only to the center 

of hook.

•  NEVER use a hook whose throat 

opening has increased, or whose tip 

is bent or twisted.

• ALWAYS use a hook with a latch.

• Never use winch rope for towing.

• NEVER use excessive effort to free 

spool winch rope.

• ALWAYS take time to use appropriate 

rigging techniques for a winch pull. 

During the pull

• NEVER exceed winch or winch rope 

rated capacity.  Double line using a 

snatch block to reduce winch load.

•  Do not shock load the winch.

• Never use a winch to secure a load.

• ALWAYS unspool as much winch 

rope as possible when rigging.  Dou-

ble line or pick distant anchor point.

•  Never engage or disengage the 

clutch when the winch is under load 

or the drum is moving.

•  Try to pull from an angle of less than 

5 degrees laterally and 15 degrees 

horizontally. Short pulls of up to 45 

degrees laterally are acceptable; 

however without maintaining the 

proper fleet angle of +/- 5 degrees; 

the rope will pile onto one side of the 

rope drum and possibly do damage 

to the rope or winch. Re-spool your 

winch as required.

•  When winching a heavy load, lay a 

recovery damper or a heavy blanket 

over the wire rope near the hook end.

•  ALWAYS avoid side pulls which can 

pile up winch rope at one end of the 

drum.  This can damage winch rope 

or winch.

•  ALWAYS ensure the clutch is fully 

engaged or disengaged.

•  NEVER submerge winch in water.

After Use

• Disconnect the hand held pendant 

from the winch when not in use.

•  ALWAYS store the pendant control in 

a protected, clean, dry area.

Important Safety Messages

Summary of Contents for DC12.0

Page 1: ...DC Series Utility Winches Owners Manual...

Page 2: ...for use as a reference for any future installation and use of the product Table Of Contents Safety Page Important Safety Messages 3 Know Your Winch 4 Features and Ratings 5 Legal Warnings 17 Instructi...

Page 3: ...or proper torque and tighten if necessary ALWAYS remove any element or obstacle that may interfere with safe operation of the winch ALWAYS be certain the anchor you select will withstand the load and...

Page 4: ...gure 1 Winch Components Winch Drum Contactor Control Box Planetary Gear Box Clutch Handle Motor Pendant Remote Control Socket Pendant Remote Control Roller Fairlead with Mounting Hardware Battery Lead...

Page 5: ...le 1 Winch Specifications Powered Winches DC9 0 DC12 0 Rated Line Pull 9000 lbs 4082 kgs 12000 lbs 5443 kgs Motor Series Wound 12V Input 4 63 kW 5 8 hp Output 2 1 kW 2 8 hp 12V Input 5 4 kW 7 2 hp Out...

Page 6: ...h 8 8 grade 2 Required Winch Fairlead Mounting Bolt Torque 40 ft lbs 40 ft lbs BEFORE INSTALLING AND USING YOUR POWERED WINCH READ AND FOLLOW ALL MOUNTING INSTRUCTIONS AND SAFETY MESSAGES Mounting To...

Page 7: ...Roller Fairlead Under Wound CORRECT 1 3 Determine Mount Position Failure to adequately align support or attach the winch to a suitable mounting base could result in a loss of efficiency of performance...

Page 8: ...ol the winch rope onto the drum in an under wound orientation 1 5 Install the Rope WARNING Roller Fairlead The use of a 4 way roller fairlead can reduce the contacting friction with the wire rope The...

Page 9: ...s as directed by the installation instructions NEVER lean over battery while making connections NEVER route electrical cables over battery terminals ALWAYS consult Electrical Connections section for p...

Page 10: ...positive battery cable then black negative battery cable Install boots as appropriate to protect connections ALWAYS route battery cables along a path that allows the cables to be secured with zip ties...

Page 11: ...a load The goal of stretching your wire rope is to wrap it tightly on the winch drum so that it can support additional layers of wire It can take up to 1 000 lbs to properly stretch large diameter cab...

Page 12: ...ansferred from the winch motor 2 6 1 Disengage Clutch For Free Spooling Turn the handle 180 counter clockwise rotation to the Disengaged position rope can now free spool off the drum Figure 11 2 6 2 E...

Page 13: ...ows an indirect pull where the vehicle is limited due to unsuitable ground or obstruction The pull on the load is the actual line pull of the winch If more than one snatch block is used they must be l...

Page 14: ...etic rope If you power out over 25 feet let the winch cool for 15 minutes Do not use the winch as a lifting device or a hoist for vertical lifting WARNING The Power Out function should be used for rel...

Page 15: ...rated load Figure 18 Synthetic Rope Replacement Check the wire synthetic rope Before winching make sure the rope is wound on the drum evenly If there is mixed winding it is essential to rewind it even...

Page 16: ...age Battery weak recharge Run winch with vehicle motor running Loose or corroded battery cable connec tions Clean tighten or replace Motor overheating Winch running time too long Allow winch to cool d...

Page 17: ...lies to independently functional machinery or the interlinking machines to form entire systems The complete machine and plant must always fulfill the directive Electromagnetic Compatibility Directive...

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