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CEQUENT
™
PERFORMANCE PRODUCTS, INC.
15
Maintenance
3.2 Synthetic Rope Replacement
1. Disengage the clutch handle, remove the existing rope and replace the hawse fairlead if necessary.
2. Un-spool the rope from the drum. Remove the set-screw from the drum.
3. Cut the end of the new rope at 45° and apply 2-3 wraps of electrical tape to hold the cut strands in
place. This will ease assembly.
4. Remove Rope.
5. Thread rope through a hawse fairlead and under the drum per Figure 18, insert the rope through the
hole on the drum with 6” – 8” to spare.
6. Place rope across the drum and tape the end down to hold it in place. See Figure 18. Lightly tighten
the set-screw to squeeze the rope, do not over tighten.
7. A minimum of ten (10) wraps of rope around the drum is necessary to support the rated load.
Figure 18 - Synthetic Rope Replacement
• Check the wire/synthetic rope.
Before winching, make
sure the rope is wound on the drum evenly. If there is mixed
winding, it is essential to rewind it evenly.
• Be careful to keep the rope under tension. Never guide a
wire/synthetic rope onto the drum with your hand, use a
hand saver cable strap.
Figure 19 - Mixed Winding
Tape
3.3 Lubrication
Do not attempt to disassemble the gear box. Repairs should be done by the manufacturer or an
authorized repair center. The gearbox has been lubricated using a high temperature lithium grease and
is sealed at the factory. No internal lubrication is required. Regularly lubricate clutch handle with light
oil. Never lubricate the brake system.
3.4 How To Order Replacement Parts
Use only Cequent Performance Products’ parts or parts of equal quality for repair. Replacement parts
are available through Cequent Performance Products’ Tech Service Department. Please specify
product model number.