Bukh DV36 RME Owner'S Handbook Manual Download Page 6

OPERATING MANUAL FOR BUKH DV36RME LIFEBOAT ENGINES 

009W4326-R08

           

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After Start 

1.  When the engine has started, the RPM should be 900-1000 RPM when idling. 
2.  Check the oil pressure. Normally this should be 2-4.5 bar. With cold engine the RPM should be kept down so that the oil 

pressure does not exceed 4.5 bar. When idling at warm engine the oil pressure must not be below 1 bar. 

3.  Immediately after start the oil pressure warning lamp should go out. During normal operation the lamp should stay off. 
4.  Make sure that the charging control lamp goes out after the engine has started. 
5.  Check the cooling water temperature frequently. The temperature should be in the area of 70 – 95

o

C when engine is 

warm. 

 
Manoeuvering

 

1.  With the control lever in central position the engine is idling, and the 

marine gear is in neutral (pos. 0). When the lever is moved forward in 
range 1, the marine gear is engaged to "Ahead” first, and then in range 
2 the engine R.P.M. is increased. When the lever is moved from the 
central position to range 3, the marine gear is engaged to "Astern” 
first, and then in range 4 the engine R.P.M. is increased. 

2.  Only engage "Ahead” or "Astern” when the engine is idling. 
3.  To accelerate engine without engaging gear, operate gear release 

button 5 and move control handle in either direction. 

4.  Increase the load gradually from idling in the course of the first 15-20 

minutes shortly after the start of the engine. 

 

Stopping the engine 

1.  Reduce the load gradually in the course of 15-20 minutes before stop. 
2.  Reduce the engine to idling and put the gear in neutral position. 
3.  Push the ”Stop” button (or pull the mechanical stop handle) until engine stops. 
4.  Move the ”Off/Run” switch to the ”Off” position. 
5.  Turn off the battery main switch. 
 

Running in 

To secure long life and maximum power it is recommended to run the engine for the first 25 hours at not more than 80 pct. of 
the maximum output  (about 3200 r.p.m.) 
You should avoid slow hauling as for instance towage. After the first 25 hours it is recommended to change engine and gear 
oil and to tighten up the cylinder head and to check or to possibly adjust the tension of the V-belt. Besides, it is 
recommended to let an authorized service dealer go over engine and installation. 
 

MAINTENANCE 
 
Belt for alternator 

To be adjusted every 150 hours by turning the alternator round the centres of 
suspension. Tensioning should be so as to allow 8 - 10 mm  deflection of the belt 
under firm thumb pressure. 
 

Air inlet filter 

This is a wire gauze filter to be rinsed in petrol and cleaned by a blast of 
compressed air after 300 hours' operating. 
 

Fuel filter 

A fuel filter is fitted between the fuel lift pump and the H.P. fuel pump. The filter is 
a disposable one which cannot be cleaned. It should be changed every 300 
operating hours or if water contamination is suspected. 
Change the filter as follows: 
1.  Drain off the fuel from the filter by slackening drain screw A in the bottom of the 

filter casing B. 

2.  Remove by hand or by means of a pair of tongs the filter casing and discard it. 
3.  Clean the sealing surface of the filter holder C if necessary. 
4.  Fill the new filter casing with clean fuel through the holes at the top of same. 
5.  Screw on the filter casing and tighten it by hand about half a turn after the 

gasket fits tightly. 

6.  After changing the filter, bleed the fuel system as stated under ”Preparation for 

first start” 

 

 

Summary of Contents for DV36 RME

Page 1: ...009W4326 R08 OWNER S HANDBOOK FOR BUKH MARINE DIESEL LIFEBOAT ENGINE TYPE DV36 RME BUKH A S Aabenraavej 13 17 DK 6340 Krusaa Tel 45 74 62 20 88 Fax 45 74 62 74 07 E mail bukh bukh dk www bukh dk...

Page 2: ...of oil 7 Recommended lubricating oil 7 Change of lubricating oil filter 7 Cooling water system 7 Frost precautions 8 Electrical system 8 Marine gear 8 Starting instructions 8 Winter storage of the eng...

Page 3: ...rsible engine mountings 17 Lubricating oil filter 18 Dipstick for engine oil 19 Fuel pump 20 Control lever 21 Cock 22 Reverse reduction gear 23 Cooling water circulating pump 24 Exhaust pipe connectio...

Page 4: ...without previous notice Read this instruction book thoroughly before starting your new BUKH Diesel Engine STANDARD EQUIPMENT for DV36RME Reverse reduction gear Wet sump lubrication oil system Full fl...

Page 5: ...y the starter motor until fuel free from bubbles runs out from the fuel pressure pipes Finally tighten the pipes and the engine fuel system is ready for use This procedure must also be followed if the...

Page 6: ...e Stop button or pull the mechanical stop handle until engine stops 4 Move the Off Run switch to the Off position 5 Turn off the battery main switch Running in To secure long life and maximum power it...

Page 7: ...arious conditions Therefore use a first class HD oil from a recognized oil company Oil specifications as mentioned in LUBRICATION OIL CHART When operating under difficult conditions i e frequent cold...

Page 8: ...attery NOTE The starter must not be operated for more than 10 sec If further operation is necessary a pause of at least half a minute before starting attempt is repeated Marine Gear The engine is equi...

Page 9: ...y in a dry place during the winter 4A For freshwater cooled engines Drain the freshwater from the engine by removing the plugs as indicated for seawater cooled engines It is not necessary to flush thi...

Page 10: ...oil Consequently the oil will get too warm and foam and bleeding will be inadequate Oil vapour will condense and in extreme cases run out of the suction filter Do NOT fill the engine with more oil tha...

Page 11: ...aring housing Checking of oil level Dismount the filling plug with dipstick when the spray pump is in a horizontal position The oil level must be just above the lower edge of the shaft When turning th...

Page 12: ...TIMING AUTOMATIC VARIABLE FUEL LIFT PUMP CAM SHAFT DRIVEN DIAPHRAGM PUMP STATIC PRESSURE OF FUEL LIFT PUMP 153 285 mBar FUEL FILTER THROW AWAY FILTER INSERT FUEL QUALITY GAS OIL BS 2869 CLASS A LUBRI...

Page 13: ...X 4 Check of fuel system 4 1 supply line clean water fuel separator and check line bends repair if damaged or renew X 4 2 fuel tank drain for water X 4 3 fuel filter change X 4 4 return line check fo...

Page 14: ...RPM adjust RPM X 9 4 Full speed loaded with propeller and spray pump 2800 3600 RPM adjust RPM X 9 5 Cooling water temp to be max 95 degr Celcius max 95 C change termostat X 9 6 Audible and visual alar...

Page 15: ...r incorrectly adjusted or something in the system works sluggishly Adjust the governor Check governor system and correct the error Hot engine smell of heat Insufficient cooling water supply Stop engin...

Page 16: ...SAE 15W 40 API CG 4 FZG11 EXXON ESSO SPARTAN EP220 ISO VG 220 X EXXON ESSO GEAROIL GX SAE 80W 90 X MOBIL OIL MOBIL 1 0W 40 SAE 0W 40 API SJ CF EC X X X X MOBIL OIL MOBIL Delvac 1 SHC SAE 5W 40 API CE...

Page 17: ...OPERATING MANUAL FOR BUKH DV36RME LIFEBOAT ENGINES 009W4326 R08 17...

Page 18: ...OPERATING MANUAL FOR BUKH DV36RME LIFEBOAT ENGINES 009W4326 R08 18...

Page 19: ...OPERATING MANUAL FOR BUKH DV36RME LIFEBOAT ENGINES 009W4326 R08 19 Installation DV36...

Page 20: ...in Company Ltd Qinhuangdao Office No 1 11 Nongken Building Shanhaiguan Development Zone Hebai CHINA 066206 Tel 86 335 5082 500 Fax 86 335 5085 036 E mail forwin heinfo net For Win Equipment Engineerin...

Page 21: ...anvier Passero 06210 Mandelieu FRANCE Tel 33 4 92 19 50 89 Fax 33 4 93 47 65 11 E mail diams020 aol com Contact Raymond Allo Bukh Bremen GmbH Kornstrasse 243 28201 Bremen GERMANY Tel 49 421 535070 Fax...

Page 22: ...The Engine Room Limited 34 Enterprise Street P O Box 34 0132 North Shore City 0746 Auckland NEW ZEALAND Tel 64 9 480 2248 Fax 64 9 480 2258 E mail theengineroom xtra co nz Website www theengineroom c...

Page 23: ...n Machinery Co Ltd 777 Mahachai Road Wangburapapirom Pranakorn Bangkok 10200 THAILAND Tel 66 2 6211000 Fax 66 2 6211049 2252877 E mail tawee minsen co th Website www minsen co th Contact Tawee Techato...

Page 24: ...ected later than the stipulated settling date interest shall be paid on overdue payments at the rate of 1 5 per cent per month or fraction of a month Bukh A S reserves the right to change the rate of...

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