Bukh DV36 RME Owner'S Handbook Manual Download Page 5

OPERATING MANUAL FOR BUKH DV36RME LIFEBOAT ENGINES 

009W4326-R08

           

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Preparation before first start 

 

1. 

Pour lubricating oil through filling hole on top of valve cover.  
Check that oil level is between the marks on the dipstick, placed at  
the port side of the engine. 
Check oil level as mentioned below: 

a)  remove and wipe dipstick 
b)  reinsert dipstick in the pipe 
c) withdraw 

dipstick, check oil level. 

2. 

Pour lubricating oil through dipstick hole on the top of reverse- and 
reduction gear and check oil level as described in pos 1. 

3. 

Flexible sterntube: Lubricate the stuffing box with sterntube oil 

 (outboard). 

Unscrew the filler plug and pour in oil until the bearing is full. 

Important:The stuffing box shall under no circumstances be force-
lubricated. 

These instructions are only valid for propeller equipment   supplied by 

BUKH. 

If other equipment is mounted, we refer to the instructions given 

 for 

this. 

4. 

We always recommend checking of oil level before start. 

5. 

Fill the fuel tank. 

6. 

Bleed the fuel system in the following way: 
a)  Loosen the slotted screw B on the fuel filter and pump with the handle 

A on the fuel lift pump until the fuel is free from air bubbles  and runs 
out at the slotted screw. 

b)  Tighten the slotted screw B and continue pumping with the handle A 

until fuel, free from bubbles, runs through the transperent hose from 
fuel pump to tank.  

       You must lock the pumping handle in the upper position when you       
       have finished pumping. 
c)  Loosen the fuel pressure pipes at their connection on the fuel valves 

and turn the engine by the starter motor until fuel, free from bubbles, 
runs out from the fuel pressure pipes. Finally tighten the pipes and the 
engine fuel system is ready for use. This procedure must also be 
followed, if the fuel tank by mischance runs out of fuel, after change of 
filter and after repairs to the fuel system. 

 
 

AFTER THE ENGINE HAS BEEN TAKEN INTO USE 
 
Before start 

1.  The oil level of the engine should be checked every 14 days or every 25 

hours of running as described in ”Preparation before first start”. It is not 
necessary to refill oil if the level is between the two marks on the dipstick. 

2.  The oil level of the reduction gear should be checked every 14 days or every 

25 hours of running as described in ”Preparation before first start”. 

3.  The sterntube stuffing box should be lubricated every 14 days or every 25 

hours of running. 

4.  Check the quantity of fuel in the tank. 
 

Electric start with remote control and instrument panel 

1.  Switch on the main switch. 
2.  Put the marine gear in neutral position by means of the control handle. 
3.  The engine is started by putting the switch into ”RUN” position. 
4.  Push the ”START” button until the engine starts. The starter should not work for more than 10-15 secs. continuously. 

 
Hand start (optional) 

1.  Put the gear lever in neutral position. 
2.  Turn decompression lever on valve cover anti-clockwise as far as possible. 
3.  Engage starting handle and crank engine as quickly as possible. Release decom- 

pression lever quickly by turning lever clockwise while cranking and engine will start. 

4.  By hand start in cold weather you may achieve an easier start after having cranked 

the engine with activated decompression lever before the starting procedure. 

 

Never accelerate a cold engine. Let it get warm first. 

 

 

Summary of Contents for DV36 RME

Page 1: ...009W4326 R08 OWNER S HANDBOOK FOR BUKH MARINE DIESEL LIFEBOAT ENGINE TYPE DV36 RME BUKH A S Aabenraavej 13 17 DK 6340 Krusaa Tel 45 74 62 20 88 Fax 45 74 62 74 07 E mail bukh bukh dk www bukh dk...

Page 2: ...of oil 7 Recommended lubricating oil 7 Change of lubricating oil filter 7 Cooling water system 7 Frost precautions 8 Electrical system 8 Marine gear 8 Starting instructions 8 Winter storage of the eng...

Page 3: ...rsible engine mountings 17 Lubricating oil filter 18 Dipstick for engine oil 19 Fuel pump 20 Control lever 21 Cock 22 Reverse reduction gear 23 Cooling water circulating pump 24 Exhaust pipe connectio...

Page 4: ...without previous notice Read this instruction book thoroughly before starting your new BUKH Diesel Engine STANDARD EQUIPMENT for DV36RME Reverse reduction gear Wet sump lubrication oil system Full fl...

Page 5: ...y the starter motor until fuel free from bubbles runs out from the fuel pressure pipes Finally tighten the pipes and the engine fuel system is ready for use This procedure must also be followed if the...

Page 6: ...e Stop button or pull the mechanical stop handle until engine stops 4 Move the Off Run switch to the Off position 5 Turn off the battery main switch Running in To secure long life and maximum power it...

Page 7: ...arious conditions Therefore use a first class HD oil from a recognized oil company Oil specifications as mentioned in LUBRICATION OIL CHART When operating under difficult conditions i e frequent cold...

Page 8: ...attery NOTE The starter must not be operated for more than 10 sec If further operation is necessary a pause of at least half a minute before starting attempt is repeated Marine Gear The engine is equi...

Page 9: ...y in a dry place during the winter 4A For freshwater cooled engines Drain the freshwater from the engine by removing the plugs as indicated for seawater cooled engines It is not necessary to flush thi...

Page 10: ...oil Consequently the oil will get too warm and foam and bleeding will be inadequate Oil vapour will condense and in extreme cases run out of the suction filter Do NOT fill the engine with more oil tha...

Page 11: ...aring housing Checking of oil level Dismount the filling plug with dipstick when the spray pump is in a horizontal position The oil level must be just above the lower edge of the shaft When turning th...

Page 12: ...TIMING AUTOMATIC VARIABLE FUEL LIFT PUMP CAM SHAFT DRIVEN DIAPHRAGM PUMP STATIC PRESSURE OF FUEL LIFT PUMP 153 285 mBar FUEL FILTER THROW AWAY FILTER INSERT FUEL QUALITY GAS OIL BS 2869 CLASS A LUBRI...

Page 13: ...X 4 Check of fuel system 4 1 supply line clean water fuel separator and check line bends repair if damaged or renew X 4 2 fuel tank drain for water X 4 3 fuel filter change X 4 4 return line check fo...

Page 14: ...RPM adjust RPM X 9 4 Full speed loaded with propeller and spray pump 2800 3600 RPM adjust RPM X 9 5 Cooling water temp to be max 95 degr Celcius max 95 C change termostat X 9 6 Audible and visual alar...

Page 15: ...r incorrectly adjusted or something in the system works sluggishly Adjust the governor Check governor system and correct the error Hot engine smell of heat Insufficient cooling water supply Stop engin...

Page 16: ...SAE 15W 40 API CG 4 FZG11 EXXON ESSO SPARTAN EP220 ISO VG 220 X EXXON ESSO GEAROIL GX SAE 80W 90 X MOBIL OIL MOBIL 1 0W 40 SAE 0W 40 API SJ CF EC X X X X MOBIL OIL MOBIL Delvac 1 SHC SAE 5W 40 API CE...

Page 17: ...OPERATING MANUAL FOR BUKH DV36RME LIFEBOAT ENGINES 009W4326 R08 17...

Page 18: ...OPERATING MANUAL FOR BUKH DV36RME LIFEBOAT ENGINES 009W4326 R08 18...

Page 19: ...OPERATING MANUAL FOR BUKH DV36RME LIFEBOAT ENGINES 009W4326 R08 19 Installation DV36...

Page 20: ...in Company Ltd Qinhuangdao Office No 1 11 Nongken Building Shanhaiguan Development Zone Hebai CHINA 066206 Tel 86 335 5082 500 Fax 86 335 5085 036 E mail forwin heinfo net For Win Equipment Engineerin...

Page 21: ...anvier Passero 06210 Mandelieu FRANCE Tel 33 4 92 19 50 89 Fax 33 4 93 47 65 11 E mail diams020 aol com Contact Raymond Allo Bukh Bremen GmbH Kornstrasse 243 28201 Bremen GERMANY Tel 49 421 535070 Fax...

Page 22: ...The Engine Room Limited 34 Enterprise Street P O Box 34 0132 North Shore City 0746 Auckland NEW ZEALAND Tel 64 9 480 2248 Fax 64 9 480 2258 E mail theengineroom xtra co nz Website www theengineroom c...

Page 23: ...n Machinery Co Ltd 777 Mahachai Road Wangburapapirom Pranakorn Bangkok 10200 THAILAND Tel 66 2 6211000 Fax 66 2 6211049 2252877 E mail tawee minsen co th Website www minsen co th Contact Tawee Techato...

Page 24: ...ected later than the stipulated settling date interest shall be paid on overdue payments at the rate of 1 5 per cent per month or fraction of a month Bukh A S reserves the right to change the rate of...

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