Buhler TC-Standard (+) X2 Installation And Operation Instructions Manual Download Page 1

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Gas Analysis

Installation and Operation Instructions

Original instructions

Sample gas cooler

TC-Standard (+) X2

BE440023
10/2018

Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen

Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20

E-Mail: [email protected]

Internet: www.buehler-technologies.com

Summary of Contents for TC-Standard (+) X2

Page 1: ...Original instructions Sample gas cooler TC Standard X2 BE440023 10 2018 B hler Technologies GmbH Harkortstr 29 D 40880 Ratingen Tel 49 0 21 02 49 89 0 Fax 49 0 21 02 49 89 20 E Mail analyse buehler te...

Page 2: ...this instruction carefully prior to installation and or use Pay at tention particularly to all advises and safety instructions to prevent in juries B hler Technologies can not be held responsible for...

Page 3: ...utputs 15 5 Operation and control 17 5 1 Description of functions 17 5 2 Delta T control option 17 5 3 Use of menu functions 18 5 3 1 Lock Menu 18 5 3 2 Menu navigation overview 19 5 4 Description of...

Page 4: ...TC Standard X2 9 5 1 Heat exchanger description 38 9 5 2 Heat exchanger overview 39 9 6 Dimensions mm 40 10 Attached documents 41 ii B hler Technologies GmbH BE440023 10 2018...

Page 5: ...The TC Standard X2 series was designed specifically for high cooling capacities and high ambient temperatures The TC Standard X2 series was designed specifically for the requirements in so called auto...

Page 6: ...r of manufacture TC Standard 230 V 50 60Hz 130W 101001081115 449621112412510011010 FM18ATEX0012X II 3 G Ex ec nC IIC T4 Gc IECEx FMG 18 0005X Ex ec nC IIC T4 Gc USA Canada CL I DIV 2 GP ABCD Tamb 0 C...

Page 7: ...steel PTS metric 1 1 5 Stainless steel PTS I US fitting 1 2 0 Duran glass PTG metric 1 2 5 Duran glass PTG US fitting 1 3 0 PVDF PTV metric 1 3 5 PVDF PTV I US fitting Peristaltic Pumps 0 0 without pe...

Page 8: ...ran glass 2 MTG US fitting 2 3 0 PVDF 2 MTV metric 2 3 5 PVDF 2 MTV I US fitting Peristaltic Pumps 0 0 without peristaltic pump 2 0 CPdouble X2 with hose nipple angled 4 0 CPdouble X2 with screw conne...

Page 9: ...230 V AC 50 60 Hz 4 24 V DC Heat exchanger 2 2 2 Duran glass 2x MTG 2 metric 2 2 7 Duran glass 2x MTG 2 US fitting 2 3 2 PVDF 2x MTV 2 metric 2 3 7 PVDF 2x MTV 2 I US fitting Peristaltic Pumps 0 0 wit...

Page 10: ...explosive areas requires compliance with the following national regulations IEC EN 60079 14 National electric code NEC Canadian electric code CEC Additional national regulations pertaining to initial...

Page 11: ...The respective national accident prevention regulations are observed The permissible data and operational conditions are maintained Safety guards are used and mandatory maintenance is performed Legal...

Page 12: ...rosive gasses condensate when performing mainten ance Wear appropriate protective equipment DANGER Explosion hazard Life and explosion risk may result from gas leakage due to improper use a Use the de...

Page 13: ...ide the original packaging or a suitable alternative The equipment must be protected from moisture and heat when not in use It must be stored in a covered dry and dust free room at a temperature of 20...

Page 14: ...drain For stainless steel the condensate drain can be hung directly from the connecting tube for hoses the condensate drain must be secured separately using a clamp The condensate drain can be mounted...

Page 15: ...parate heat exchangers To minimise gas wash out in the cooler the two identical heat exchangers must be operated in series right picture This should be done as follows 1 Gas inlet line to red gas inle...

Page 16: ...cations under technical data Potential equalization static charge Static charges can result in incendive sparking Avoid static charges Any conductive parts of the cooler must be grounded The housing h...

Page 17: ...to 250 V AC 150 V DC 2 A 50 VA each An alarm is triggered by the alarm contact status output S2 if the temperature of the cooler is outside the specified limits It does not indicate if the alarm was...

Page 18: ...tage attached actual temperature within the alarm thresholds With moisture detector option Contact between 3 and 2 closed alarm The moisture detector registers residual humidity in the sample gas or c...

Page 19: ...has been reached or shut off the pump in the event of a moisture detector alarm The separated condensate can be drained via connected peristaltic pumps or add on automatic condensate drains Fine mesh...

Page 20: ...t display if option installed Menu Next Enter Reduce value or browse selection ESC Menu Move one level up Enter Return to menu Changes will not be saved F or Func Sets a menu to favourite Note The fav...

Page 21: ...will only appear with the respective settings or with the respective status messages The factory defaults and settings ranges are specified in the overview as well as under the respective menu item T...

Page 22: ...down menu sen Moisture detector 1 sensitivity Drop down menu h2o 2 Drop down menu sen 2 OK Input 3 C 1 3 C OK Calibrate moisture detector 1 Calibrate moisture detector 2 Moisture detector 2 sensitivit...

Page 23: ...rial selection Display h chn Heat exchanger material selection Parameter range tS Steel t6 Glass tU PVDF Factory setting tS cooler without heat exchanger or respective material per configuration Exit...

Page 24: ...Factory setting 3 C 5 4 F Note This menu item is hidden if the keylock is enabled DeltaT dt Display Cooler dt Here you can set the nominal difference with respect to ambient temperature Parameter ran...

Page 25: ...The same applies to setting the sensor sensitivity in menu SEn Moisture detector sensitivity Display toP SEn If moisture detectors are installed the sensitivity can be reduced here Parameter range hi...

Page 26: ...ng the correct code Display toP Loc This setting will cancel enable the menu lock Parameter range 0 to 9999 Factory setting 0 keylock cancelled Note This menu will be hidden if the menu is locked Rest...

Page 27: ...hidden if the menu is locked Selection Output Signal Display toP An1 out Select the type of output signal Parameter range i Status output 4 20 mA u Status output 2 10 V Factory setting i Note Disconn...

Page 28: ...ibed in these operating and installation instructions When performing maintenance of any type observe the respective safety and operation regulations DANGER Electrical voltage Electrocution hazard a D...

Page 29: ...r You will find the form in the appendix of these instructions or simply request it by e mail service buehler technologies com 7 1 Troubleshooting Problem Malfunction Possible cause Action Condensate...

Page 30: ...ult Disconnect from power for approx 5 s Contact service Error 03 Microcontroller Fault MCP2 Contact service Error 04 EEPROM error Contact service Error 22 Moisture detector 1 cable break Check moistu...

Page 31: ...ions servicing or mounting described in this manual Only use original spare parts DANGER Electrical voltage Electrocution hazard a Disconnect the device from power supply b Make sure that the equipmen...

Page 32: ...e peristaltic pump option Turn off gas supply Switch the device off and disconnect power supply Remove the supplying and draining hoses from the pump Take care of the safety instructions Loosen the ce...

Page 33: ...tectors For a detailed overview of menu navigation refer to chapter Operation and Control 7 8 Spare parts and accessories Please also specify the model and serial number when ordering parts Upgrade an...

Page 34: ...connection MTS and MTV 43 81 048 Screw connection NPT 1 4 for passive condensate connection MTS I and MTV I TC Standard Item no Description 45 10 008 Automatic condensate drain AK 5 2 45 10 028 Autom...

Page 35: ...col based coolant Dispose of parts so as not to endanger the health or environment Follow the laws in the country of use for disposing of elec tronic components and devices as well as hazardous materi...

Page 36: ...AC 24 V DC 230 V AC 115 V AC 5 A 0 6 A 1 2 A 5 5 A 0 7 A 1 4 A 120 W 110 W 140 VA 130 W 130 W 160 VA Recommended fuse characteristic delayed action 6 3 A 1 25 A 2 5 A 6 3 A 1 25 A 2 5 A Status output...

Page 37: ...pacity max 250 V AC 150 V DC 2 A 50 VA potential free Electrical connections Plug per EN 175301 803 Gas connections and condensate outlet Heat exchanger see table Heat Exchanger Overview Filter moistu...

Page 38: ...ne Standard Marprene Fluran PVDF AGF PV 30 F2 Filter Technical Data Ambient temperature 3 C to 100 C max operating pressure with filter 2 bar Filter surface 60 cm2 Filter mesh 2 m Dead volume 57 ml Ma...

Page 39: ...MTS Limit for 2xMTG Ambient temperature Cooling capacity Limit for 2xMTV Model TC Standard 6112 X2 Model TC Standard 6122 X2 Rated cooling capacity at 25 C 90 kJ h Rated cooling capacity at 25 C 90 kJ...

Page 40: ...Note The limit curves for the heat exchangers MTV 2 and MTG 2 apply to a dew point of 50 C 9 5 Heat exchanger 9 5 1 Heat exchanger description The energy content of the sample gas and the required co...

Page 41: ...rked I have NPT threads or US tubes respectively 3 Passive discharge via automatic condensate drains or traps not applicable for MTG heat exchangers For passive discharge on the MTS and MTV heat excha...

Page 42: ...approx 395 approx 180 60 5 90 7 19 5 101 5 approx 10 136 S3 S1 S2 150 105 4 155 115 approx 250 274 S3 S1 S2 160 139 97 8 112 60 5 85 5 TC Standard approx 261 310 292 274 approx 180 78 6 Filter option...

Page 43: ...TC Standard X2 10 Attached documents Declaration of conformity Certificates RMA Decontamination Statement 41 B hler Technologies GmbH BE440023 10 2018...

Page 44: ......

Page 45: ...ial report number 3062014 dated 4th October 2018 7 FM Approvals LLC certifies that the equipment described has been found to comply with the following Approval standards and other documents CSA C22 2...

Page 46: ...ooling capacity the size of the heat exchanger and therefore chiller is chosen and depending on the kind of gas to be cooled different heat exchanger materials are provided stainless steel glass or PV...

Page 47: ...65 66 70 75 80 or 85 h Peristaltic pumps 0 2 or 4 i Sample gas pumps 0 1 2 6 or 7 j k Moisture detector Filter 00 01 02 10 11 20 21 or 22 l m Status output 00 or 10 n o Delta T control 00 or 10 4496...

Page 48: ...pecific Conditions of Use 1 When installed as Class I Division 2 equipment the thermoelectric cooler shall be mounted within a tool secured IP54 enclosure 14 Test and Assessment Procedure and Conditio...

Page 49: ...dated 4th October 2018 7 FM Approvals LLC certifies that the equipment described has been found to comply with the following Approval standards and other documents FM Class 3600 2018 FM Class 3611 201...

Page 50: ...hosen and depending on the kind of gas to be cooled different heat exchanger materials are provided stainless steel glass or PVDF A gas cooler chiller might be prepared for more than one heat exchange...

Page 51: ...s 0 or 1 n Delta T control 0 or 1 4496 212b2d2fgh0jkl0n0 TC Standard X2 Sample Gas Cooler with 2 heat exchangers in series b Gas cooler model 1 or 2 d Supply voltage 1 2 or 4 f g Heat exchanger 22 27...

Page 52: ...oler types 1 or 2 c Voltage 1 or 2 e f Heat exchangers 22 27 32 or 37 g Peristaltic pumps 0 2 or 4 h Sample gas pumps 0 1 or 2 i j Moisture Detector Filter 00 01 10 or 11 k l Status output 00 or 10 13...

Page 53: ...cessory Type of Protection Increased Safety e Enclosed Break nC Marking IECEx FMG 18 0005X Ex ec nC IIC T4 Gc Ta Approved for issue on behalf of the IECEx Certification Body J E Marquedant Position VP...

Page 54: ...ments as amended STANDARDS The apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards...

Page 55: ...on area d voltage 3 e f g Type of heat exchangers h i Type and connection of peristaltic pumps j k Type of humdity sensor and filter l m Status output n o Delta temperature yes or no TC MIDI X2 4496 3...

Page 56: ...cooling yes or no b Application area c Voltage 2 d e f Type of heat exchangers g Type of peristaltic pumps h Type of gas pumps i j Type of humidity sensor and filter k l status output m n blank SPECI...

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