Buhler TC-Double Original Instructions Manual Download

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Analysentechnik

Installation and Operation Instructions

Original instructions

Sample gas cooler

TC-Double (+) X2

BE440022
10/2018

Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen

Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20

E-Mail: [email protected]

Internet: www.buehler-technologies.com

Summary of Contents for TC-Double

Page 1: ...ons Original instructions Sample gas cooler TC Double X2 BE440022 10 2018 Bühler Technologies GmbH Harkortstr 29 D 40880 Ratingen Tel 49 0 21 02 49 89 0 Fax 49 0 21 02 49 89 20 E Mail analyse buehler technologies com Internet www buehler technologies com ...

Page 2: ... this instruction carefully prior to installation and or use Pay at tention particularly to all advises and safety instructions to prevent in juries Bühler Technologies can not be held responsible for misusing the product or unreliable function due to unauthorised modifications All rights reserved Bühler Technologies GmbH 2018 Document information Document No BE440022 Version 10 2018 ...

Page 3: ... 17 5 2 2 Menu navigation overview 18 5 3 Description of menu functions 20 5 3 1 Main menu 20 5 3 2 Submenu 1 20 5 3 3 Submenu 1 Global Settings 21 5 3 4 Set favourite menu 24 6 Maintenance 25 7 Service and repair 26 7 1 Troubleshooting 26 7 1 1 Error messages on the display 27 7 2 Safety instructions 28 7 3 Cleaning and removal of the heat exchanger 29 7 4 Replacing the hoses of the peristaltic p...

Page 4: ...TC Double X2 9 5 Heat exchanger 37 9 5 1 Heat exchanger description 37 9 5 2 Heat exchanger overview 37 9 6 Dimensions mm 38 10 Attached documents 39 ii Bühler Technologies GmbH BE440022 10 2018 ...

Page 5: ...emperature limits 1 2 Overview The TC Double X2 series was designed specifically for high cooling capacities high ambient temperatures and to cool in two cycles to minimise wash out effects The two cooling blocks on the TC Double X2 can be set do different temperatures Any other use of this cooler is determined by the type of built in passive pre cooling i e the first cooling level is not controll...

Page 6: ... Gc USA Canada CL I DIV 2 GP ABCD Tamb 0 C to 60 C Year 2018 Manual doc no BX440022 Manufacturer and address Type designation and voltage Serial no Item no Blast protection markings Atex IECex and US Canada Description Year of manufacture 1 4 Scope of delivery Cooler Product documentation Connection mounting accessories optional 4 Bühler Technologies GmbH BE440022 10 2018 ...

Page 7: ...fitting 1 3 0 PVDF PTV metric 1 3 5 PVDF PTV I US fitting Peristaltic Pumps 1 0 without peristaltic pump 2 CPdouble X2 with hose nipple angled 4 CPdouble X2 with screw connection 2 Sample Gas Pumps 1 3 0 without sample gas pump 1 P1 3 PVDF 2 P1 3 with bypass valve Moisture Detector Filter 1 2 0 0 without filter without moisture detector 0 1 without filter 1 moisture detector with adapter 1 0 1 fil...

Page 8: ...I US fitting Peristaltic pumps 1 0 without peristaltic pump 2 CPdouble X2 with hose nipple angled 4 CPdouble X2 with screw connection 2 Sample Gas Pumps 1 3 0 without sample gas pump 1 P1 3 PVDF 2 P1 3 with bypass valve Moisture Detector Filter 1 2 0 0 without filter without moisture detector 0 1 without filter 1 moisture detector with adapter 1 0 1 filter without moisture detector 1 1 1 filter wi...

Page 9: ...explosive areas requires compliance with the following national regulations IEC EN 60079 14 National electric code NEC Canadian electric code CEC Additional national regulations pertaining to initial operation operation maintenance repairs and disposal must be observed These operating instructions are a part of the equipment The manufacturer reserves the right to change performance specific ation ...

Page 10: ...The respective national accident prevention regulations are observed The permissible data and operational conditions are maintained Safety guards are used and mandatory maintenance is performed Legal regulations are observed during disposal Maintenance Repair Please note during maintenance and repairs Repairs to the unit must be performed by Bühler authorised personnel Only perform conversion main...

Page 11: ...rosive gasses condensate when performing mainten ance Wear appropriate protective equipment DANGER Explosion hazard Life and explosion risk may result from gas leakage due to improper use a Use the devices only as described in this manual b Regard the process conditions c Check tubes and hoses for leakage WARNING Risk of breakage a Protect the equipment against being hit b Protect the device again...

Page 12: ...ide the original packaging or a suitable alternative The equipment must be protected from moisture and heat when not in use It must be stored in a covered dry and dust free room at a temperature of 20 C to 60 C 4 F to 140 F 10 Bühler Technologies GmbH BE440022 10 2018 ...

Page 13: ...taltic pumps Connecting the condensate drains Depending on the material build a connecting line with fittings and tubing or hose between the heat exchanger and condens ate drain For stainless steel the condensate drain can be suspended directly to the connecting tube for hoses the condensate drain must be secured separately using a clamp The condensate drain can be mounted directly to the heat exc...

Page 14: ...or outlet at the mounting ring Be sure the gas line connections are tight 4 2 5 Connecting the heat exchanger To minimise gas wash out in the cooler the two identical heat exchangers must be operated in series This should be done as follows 1 Gas inlet line to red gas inlet on heat exchanger no 2 pre cooling 2 Connection between the heat exchanger no 2 gas outlet and the red gas inlet on heat exch...

Page 15: ...s output and must not be attached to the power feed The mains supply of the device must be fused according to the specifications under technical data Potential equalization static charge Static charges can result in incendive sparking Avoid static charges Any conductive parts of the cooler must be grounded The housing has a connection for an earth equipotential bonding conductor Ensure the housing...

Page 16: ...arm is triggered by the alarm contact status output S2 if the temperature in block 1 is outside the specified limits It does not indicate if the alarm was triggered due to excess temperature or insufficient temperature Description of signal outputs Function contact type Description Regard ing S2 internal changeover con tact max 250 V AC 150 V DC 2 A 50 VA the following device statuses can be indic...

Page 17: ...e read via the panel plug S3 using the M12x1 connector This plug is located next to the moisture detector connectors at the top of the cooler The temperature CH1 which continuously appears in the display corresponds to the temperature in block 1 after cooling The analogue temperature signal also corresponds to the temperature in block 1 15 Bühler Technologies GmbH BE440022 10 2018 ...

Page 18: ... low and excess temperature These are set relative to the outlet dew point τa setting For the low temperature the range is τa 1 to 3 K at a minimum 1 C 34 F cooling block temperature for the excess temperat ure the range is τa 1 to 7 K The factory presets for both values are 3 K The flashing display and the status relays indicate the conditions are below or above the configured warning range e g a...

Page 19: ...t display if option installed Menu Next Enter Reduce value or browse selection ESC Menu Move one level up Enter Return to menu Changes will not be saved F or Func Sets a menu to favourite Note The favourite menu will also be activated with the menu locked 5 2 1 Lock Menu Some menus can be locked to prevent inadvertently changing the settings of the unit This requires setting a code For informa tio...

Page 20: ... will only appear with the respective settings or with the respective status messages The factory defaults and settings ranges are specified in the overview as well as under the respective menu item The factory de faults apply unless otherwise agreed You can cancel entries and menu selections without saving by pressing the ESC key Menu Top Settings top Globale Einstellungen 3 2 1 1 2 3 Menu design...

Page 21: ...1 3 C Drop down menu cout Output signal Selection i i u Exit E Close submenu Drop down menu PuMP Stop pumps Drop down menu PuMP nop off OK Drop down menu h2o Drop down menu sen Moisture detector 1 sensitivity Calibrate moisture detector 1 Confirm rst OK Input non non hi Lo OK yes no Error Err Status message Display ch2 Temp Heat exchanger 2 Login Loc Enable menu lock Input 0 0 9999 OK Reset rSt Fa...

Page 22: ...ial selection Display h chn Heat exchanger material selection Parameter range tS Steel t6 Glass tU PVDF Factory setting tS cooler without heat exchanger or respective material per configuration Exit main menu Display E Selecting this will return you to display mode 5 3 2 Submenu 1 Target temperature Temperature Display Cooler temp This setting determines the nominal temperature for the cooler temp...

Page 23: ...nu 1 Display Submenu E Selecting this will return you to the main menu 5 3 3 Submenu 1 Global Settings Temperature unit Display toP unit Used to select the temperature display unit Parameter range C F Factory setting C Analog output Display toP An1 This submenu is used to specify the settings for analog output 1 see chapter Submenu 2 Analog Output 1 Note This menu will be hidden if the menu is loc...

Page 24: ...e This menu will be hidden if the menu is locked Moisture detector error cleared automatically after cable break Display toP bLtc bLtc broken wire latch The setting applies to all connected moisture detectors Determines whether the cable break alarm must be reset manually or will automatically clear on valid measuring signal Parameter range YES The status will be indicated until the user restarts ...

Page 25: ...nu 1 Display Submenu E Selecting this will return you to the main menu 5 3 3 1 Submenu 2 Analog Output 1 The analog output will display the actual cooler temperature Signal behaviour In normal mode noP the measuring point will output the actual temperature For testing purposes you can generate constant values hi Lo or hALF The analogue output will output a constant signal with a value as specified...

Page 26: ...ourite menu Use the F or Func function key to set a favourite menu to later open it with just the push of a button Open the menu you wish to set as the favourite This menu can also be a lockable menu Press the function key for more than 3 sec The current menu has been set as the favourite The display will briefly show the message Func Press ESC or E Exit to return to the display To now access the ...

Page 27: ...uring maintenance remember The equipment must be maintained by a professional familiar with the safety requirements and risks Only perform maintenance work described in these operating and installation instructions When performing maintenance of any type observe the respective safety and operation regulations DANGER Electrical voltage Electrocution hazard a Disconnect the device from power supply ...

Page 28: ...r You will find the form in the appendix of these instructions or simply request it by e mail service buehler technologies com 7 1 Troubleshooting Problem Malfunction Possible cause Action Condensate inside the gas outlet Condensate trap full Empty condensate trap Valve inside the automatic condensate drain may be stuck Flush in both directions Cooler overloaded Maintain limits Reduced gas flow ra...

Page 29: ...r error temporary fault Disconnect from power for approx 5 s Contact service Error 03 Microcontroller Fault MCP2 Contact service Error 04 EEPROM error Contact service Fan malfunction fan out of order Check fan blocked Check connection Error 22 Moisture detector 1 cable break Check moisture detector line Check moisture detector Error 32 Moisture detector 2 cable break Check moisture detector line C...

Page 30: ...ed in this manual Only use original spare parts DANGER Electrical voltage Electrocution hazard a Disconnect the device from power supply b Make sure that the equipment cannot be reconnected to mains unintentionally c The device must be opened by trained staff only d Regard correct mains voltage DANGER Toxic corrosive gas condensate Sample gas condensate may be hazardous to health a If necessary en...

Page 31: ...e peristaltic pump option Turn off gas supply Switch the device off and disconnect power supply Remove the supplying and draining hoses from the pump Take care of the safety instructions Loosen the centre knurled screw but do not remove it Push the screw downwards Pull off the cover Pull the connections sidewards and remove the hose Replace the hose and remount the pump in reverse order Reconnect ...

Page 32: ... menu item moisture detector The display shows Reset Confirm the display to calibrate the moisture detectors For a detailed overview of menu navigation refer to chapter Operation and Control 7 8 Replacing sample gas pump inlet and outlet valves optional First detach the screw connections Unscrew the inlet or outlet valve with a wide slot screwdriver Attention The PVDF and PVDF with bypass valve pu...

Page 33: ...e bypass valve optional Loosen the two screws on the valve plate and carefully remove the entire unit Coat the new O ring with suitable O ring grease e g Fluoronox S90 2 and install in the spindle Carefully insert the entire unit into the pump body while turning and tighten screws 7 10 Replacing the bellow optional To replace the bellow carefully unscrew it from the connecting rod counter clockwis...

Page 34: ...board see data sheet 450022 Peristaltic Pumps CPsingle CPdouble X2 see data sheet 450013 Sample Gas Pumps P1 3 7 11 1 Consumables and accessories Item no Description 45 10 008 Automatic condensate drain AK 5 2 45 10 028 Automatic condensate drain AK 5 5 44 10 004 Automatic condensate drain AK 20 44 10 001 Automatic condensate drain 11 LD V 38 41 03 00 50 Replacement filter element F2 Unit 5 count ...

Page 35: ...col based coolant Dispose of parts so as not to endanger the health or environment Follow the laws in the country of use for disposing of elec tronic components and devices as well as hazardous materials during disposal 33 Bühler Technologies GmbH BE440022 10 2018 ...

Page 36: ...ons Plug per EN 175301 803 Gas connections Heat exchange see table Heat Exchanger Overview Filter moisture detector adapter gas pump G1 4 or NPT 1 4 or metric US tube or pipe Parts in contact with mediums Filter Moisture detector Heat exchanger Peristaltic pump Tubing see Technical Data Options see Technical Data Options see table Heat Exchanger Overview see Technical Data Options PTFE Viton Marki...

Page 37: ...abs Nominal outlet 280 l h at p 1 bar abs Materials in contact with media vary by configuration PTFE PVDF 1 4571 1 4401 Viton AGF PV 30 F2 Filter Technical Data Ambient temperature 3 C to 100 C max operating pressure with filter 2 bar Filter surface 60 cm2 Filter mesh 2 µm Dead volume 57 ml Materials Filter Seal Filter element PVDF Duran glass parts in contact with mediums Viton sintered PTFE 9 3 ...

Page 38: ... series PTV in series Note The limit curves for the heat exchangers exchanger apply to a dew point of 50 C The TC Double 6111 X2 is designed for ambient temperatures of up to 40 C The cooling capacity is adequate up to this tem perature The TC Double 6112 X2 on the other hand can be used in higher temperatures up to nominal 60 C Please note the available cooling capacity Model TC Double 6111 X2 Mo...

Page 39: ...h 215 kJ h 295 kJ h Gas pressure pmax 3 bar 160 bar on request 3 bar 2 bar Pressure drop Δp v 150 L h total 20 mbar 20 mbar 20 mbar Dead volume Vtot total 59 ml 59 ml 115 ml Gas connections metric 6 mm GL 14 6 mm 3 DN 4 6 Gas connections US 1 4 GL 14 1 4 3 1 4 1 6 Condensate out connections metric G3 8 GL 25 12 mm 3 G3 8 Condensate out connections US NPT 3 8 GL 25 1 2 3 NPT 3 8 1 Max cooling capac...

Page 40: ... Dimensions mm Peristaltic pump optional Air IN Air OUT Heat exchanger optional Sample gas pump optional 427 179 5 88 5 159 174 75 299 5 292 5 196 191 135 87 290 50 Ø7 106 5 38 Bühler Technologies GmbH BE440022 10 2018 ...

Page 41: ...TC Double X2 10 Attached documents Declaration of conformity Certificates RMA Decontamination Statement 39 Bühler Technologies GmbH BE440022 10 2018 ...

Page 42: ...Produkts für die Zone 2 wurde durch eine Baumusterprüfbescheinigung mit der Nummer FM18ATEX0012X festgestellt Die Betriebsanleitung zu diesem Produkt beinhaltet besondere Installations und Betriebsbedingungen und sind für die sichere Anwendung zu beachten This product s suitability for Zone 2 was determined by type examination certificate number FM18ATEX0012X The operating instructions for this pr...

Page 43: ...tial report number 3062014 dated 4th October 2018 7 FM Approvals LLC certifies that the equipment described has been found to comply with the following Approval standards and other documents CSA C22 2 No 213 15 CAN CSA C22 2 No 61010 1 2012 8 If the sign X is placed after the certificate number it indicates that the equipment is subject to specific conditions of use specified in the schedule to th...

Page 44: ...cooling capacity the size of the heat exchanger and therefore chiller is chosen and depending on the kind of gas to be cooled different heat exchanger materials are provided stainless steel glass or PVDF A gas cooler chiller might be prepared for more than one heat exchanger The cooling block is cooled by different combinations of Peltier elements The temperature is sensed by an RTD Construction T...

Page 45: ...1 65 66 70 75 80 or 85 h Peristaltic pumps 0 2 or 4 i Sample gas pumps 0 1 2 6 or 7 j k Moisture detector Filter 00 01 02 10 11 20 21 or 22 l m Status output 00 or 10 n o Delta T control 00 or 10 4496 312 b2d1fghijklm00 Thermoelectric Cooler TC MIDI X2 fitted with 2 heat exchangers b Gas cooler types 1 or 2 d Supply Voltage 1 or 2 f g Heat exchangers 22 27 32 or 37 h Peristaltic pumps 0 2 or 4 i S...

Page 46: ...Specific Conditions of Use 1 When installed as Class I Division 2 equipment the thermoelectric cooler shall be mounted within a tool secured IP54 enclosure 14 Test and Assessment Procedure and Conditions This Certificate has been issued in accordance with FM Approvals Canadian Certification Scheme 15 Schedule Drawings A copy of the technical documentation has been kept by FM Approvals 16 Certifica...

Page 47: ... dated 4th October 2018 7 FM Approvals LLC certifies that the equipment described has been found to comply with the following Approval standards and other documents FM Class 3600 2018 FM Class 3611 2018 FM Class 3810 2018 ANSI ISA 12 12 01 2015 ANSI ISA 61010 1 2012 8 If the sign X is placed after the certificate number it indicates that the equipment is subject to specific conditions of use speci...

Page 48: ...chosen and depending on the kind of gas to be cooled different heat exchanger materials are provided stainless steel glass or PVDF A gas cooler chiller might be prepared for more than one heat exchanger The cooling block is cooled by different combinations of Peltier elements The temperature is sensed by an RTD The TC Standard X2 TC Midi X2 series of sample coolers are designed specifically for hi...

Page 49: ...ts 0 or 1 n Delta T control 0 or 1 4496 212b2d2fgh0jkl0n0 TC Standard X2 Sample Gas Cooler with 2 heat exchangers in series b Gas cooler model 1 or 2 d Supply voltage 1 2 or 4 f g Heat exchanger 22 27 32 37 h Peristaltic Pumps 0 2 4 j k Moisture detector Filter 00 01 10 or 11 l Status Outputs 0 or 1 n no value assigned 4496 311 b2defghijklmno Thermoelectric Cooler TC MIDI X2 fitted with 1 heat exc...

Page 50: ...ooler types 1 or 2 c Voltage 1 or 2 e f Heat exchangers 22 27 32 or 37 g Peristaltic pumps 0 2 or 4 h Sample gas pumps 0 1 or 2 i j Moisture Detector Filter 00 01 10 or 11 k l Status output 00 or 10 13 Specific Conditions of Use 1 When installed as Class I Division 2 equipment the thermoelectric cooler shall be mounted within a tool secured IP54 enclosure which is capable of accepting one or more ...

Page 51: ...ccessory Type of Protection Increased Safety e Enclosed Break nC Marking IECEx FMG 18 0005X Ex ec nC IIC T4 Gc Ta Approved for issue on behalf of the IECEx Certification Body J E Marquedant Position VP Manager Electrical Systems Signature for printed version Date 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the is...

Page 52: ...uments as amended STANDARDS The apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2011 Edition 6 0 Explosive atmospheres Part 0 General requirements IEC 60079 15 2017 Edition 5 0 Explosive atmospheres Part 15 Equipment protection by type of protection n IEC 60079 7 20...

Page 53: ...ion area d voltage 3 e f g Type of heat exchangers h i Type and connection of peristaltic pumps j k Type of humdity sensor and filter l m Status output n o Delta temperature yes or no TC MIDI X2 4496 31 abcdefghijklmno a Quanity of heat exchangers 1 or 2 b Operating temperature 40 C or 60 C c Application area d Voltage 2 e f g Type of heat exchangers h Type peristaltic pumps i Type of gas pumps j ...

Page 54: ...e cooling yes or no b Application area c Voltage 2 d e f Type of heat exchangers g Type of peristaltic pumps h Type of gas pumps i j Type of humidity sensor and filter k l status output m n blank SPECIFIC CONDITIONS OF USE YES as shown below When installed as Zone 2 equipment the thermoelectric cooler must be mounted within a tool secured IP54 enclosure Page 4 of 4 ...

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