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Buhler Inland 1500, Operator And Parts Manual

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Buhler Inland 1500 Operator And Parts Manual Download Page 61

bühler

 

 

 

 

 

1500 Bale Carrier

 

 

 

59 

APPENDIX D 
 
General Assembly 
 
Table of Contents 
 

Description 

Page

 

Carrier Final Assembly…………………..………………………………………….

 

60 

Carrier Initial Assembly……………………………………………………….…….

 

62 

   Tandem Axle Assembly………………………………………………………….

 

64 

        Tandem Axle / 1500…………………………………………………………..

 

65 

            Tire Assembly……………………………………………………………….

 

66 

            Tandem Axle Assembly……………………………………………………

 

67 

                Hub Assembly……..…………………………………………………….

 

68 

    Pusher Assembly…………………………………………………………………

 

69 

    Bale Stop Bundle…………………………………………………………………

 

70 

    Roller / Chain Guide Assembly………………………………………………….

 

71 

Fixed Pick Up Arm Assembly………………………………………………………

 

72 

Bale Deflector Assembly.……………………….……………………….……….. 

74 

RPU Assembly……………………………….……………………………………. 

76 

 

Summary of Contents for Inland 1500

Page 1: ...Operator s and Parts Manual inland Model 1500 Model 1500 Model 1500 Model 1500 For serial number 08BM1500001 and later 46912 04 08 Bale Carrier...

Page 2: ...g goods and shall conform to such descriptions Any sample or model is for illustrative purposes only and does not create an Express Warranty that the goods conform to sample or model shown The purchas...

Page 3: ...r to Tractor 10 Attaching Bale Carrier Controls to Tractor 10 Carrier Controls Operation 12 Loading Bales 12 Bale Pusher Operation 14 Transporting 1500 Bale Carrier 14 Unloading 15 LUBRICATION 16 Pivo...

Page 4: ...ide only for clarification Signs are provided on both left and right sides except for numbers 1 2 5 6 8 9 and14 which are only on the position indicated 18 15 15 13 7 10 11 4 2 1 6 5 8 14 9 AMBER REFL...

Page 5: ...y hubs with twine guards Walking beam axle design Control Handle Power 12v Fuse 15 amp surge protection provided on machine Hydraulics Two remote tractor hydraulics circuits required for operation Clo...

Page 6: ...nal manuals Your new bale carrier is designed to retrieve transport and unload a wide range of round bales Sizes that can be accommodated range from 4 1 2 m diameter to 6 1 8 m diameter in a variety o...

Page 7: ...ess the tractor engine is stopped Do not load bales of sizes not out lined in the specifications section Use proper lighting and safety warnings when transporting equipment on public roads and during...

Page 8: ...istance make sure they have been instructed in its safe and proper use Review the manual and all safety related items with all operators annually Correct other operators not using recommended procedur...

Page 9: ...aler The following pictorials indicate important precautions to be used during the operation of the 1500 Bale Carrier 19 Part A7017 00 7 Part 813633 1 Part 813624 2 Part 813625 4 Part 813626 5 Part 81...

Page 10: ...used to alert against unsafe practices WARNING The warning symbol indicates a potentially hazardous situation which could result in death or serious injury and includes hazards that are exposed when...

Page 11: ...torqued to 125 ft LB 170 Nm Clean 1500 Bale Carrier of any foreign material that may have accumulated from previous run Lubricate all points requiring daily lubrication Check chain tension and adjust...

Page 12: ...or further drawbar instructions Do not use intermediate support on drawbar as attaching point Store safety chain off the ground when not in use If safety chain is damaged in any way contact your deale...

Page 13: ...volt electrical system Connect the red wire to the tractor positive and green to tractor ground Connection may be made via tractor accessory plug or alternate method The 15 amp fuse must be used on t...

Page 14: ...aise lift arm Depress and hold LIFT ARM DN to lower lift arm To operate raise lower tilt function engage the remote hydraulic valve in the extension position to raise the tilt deck and engage the retr...

Page 15: ...oaded onto the carrier in the same direction as it was picked up Continue to load using fixed arm instrucitons FIXED PICK UP ARM BALE DEFLECTOR NOTE The bale should be contacted about 12 30 cm from it...

Page 16: ...r WARNING Do not tow over 20 mph 32 km h when loaded Turn on flashing lights when transporting on public roadways Obey local regulations regarding road transport Raise bale lift arm and use the safety...

Page 17: ...Depress and hold the PUSHER BACK switch to push the bales off the carrier beam Once the rear bale has been pushed off the carrier slowly drive forward while pushing the bales back unloading to keep a...

Page 18: ...tor hour meter as a guide Increase lubrication intervals for extreme use or adverse conditions Each pivot should be lubricated until grease is visible at pin The fixed arm carrier has 12 lubrication p...

Page 19: ...spect all bolt torques after first use and 50 hours thereafter Periodically inspect for broken or missing fasteners Replace with fasteners of similar size and equivalent grade The table below lists th...

Page 20: ...t is not administered immediately Regularly check the fluid level in the tractor reservoir and follow the maintenance procedures in the tractor Operator s Manual Regularly inspect cylinders hoses and...

Page 21: ...aising the chain by hand See lubrication section for further maintenance instructions FRONT ADJUSTING BOLT 5 Wheels Tires Inspect hub bolts after first use and 50 hrs thereafter Hub bolts must be torq...

Page 22: ...g parts are operating freely Check for hydraulic leaks Inspect and repack wheel bearings with SAE multi purpose type grease Replace and secure safety shields Review safety regulations Check all bolts...

Page 23: ...b hler 1500 Bale Carrier 21 APPENDIX LIST Description Appendix Assembly Instructions A Hydraulic Assembly B Electrical Assembly C General Assembly D...

Page 24: ...Description Page Carrier Bundled Assembly 23 Tandem Axle Assembly 23 Brace Weldment 23 Taillight Assembly 24 Bale Retainer Weldment 24 Fixed Loading Arm 24 Bale Deflector Arm Assembly 25 RPU Assembly...

Page 25: ...e rated stands for the load Insert the tandem axle assembly on to the axle Beam C2407 00 Insert the tandem axle locator C8005 00 between the tandem axle assembly bushings continue to insert the axle a...

Page 26: ...installed on the carrier Thoroughly lubricate all pins involved in the assembly with SAE multi purpose grease Align arm to pivots with open end of arm facing forward and reinstall pins with hardware...

Page 27: ...was added Torque all hardware according to the bolt chart and tighten the set screws on the cone also according to the chart During first bale lift cycle slowly and watch for excessive flexing or move...

Page 28: ...The bale is squeezed until the pressure in the sequence valve which is preset at 1800 psi 12400 kpa has been achieved If bale is not held in between the forks increase the sequence valve pressure by...

Page 29: ...TAILLIGHTS WIRING HARNESS AS VIEWED FROM B B REAR VIEW OF BALESTOP PLACEMENT AS VIEWED FROM A A TO MAIN WIRING HARNESS 15 16 19 25 24 4 7 10 2 6 BOLTS PER WHEEL 11 9 17 13 20 20 14 17 5 17 13 20 6 8...

Page 30: ...NT BRACKET 1 11 813653 BOLT 0 563 NF X 1 75 WB12 HUB 24 12 81527 BOLT HEX 0 25NC X 1 00 GR5 PL 10 13 967274 BOLT HEX 0 500NC X 1 50 GR8 PL 34 14 81629 BOLT HEX 0 500NC x 3 5 GR5 PL 4 15 81525 BOLT HEX...

Page 31: ...b hler 1500 Bale Carrier 29 NOTE PAGE...

Page 32: ...ank Assembly 33 FPS Directional Valve Bank Assembly 35 Series Parallel Valve Low and High Speed 36 Hydraulic Return Line Assembly 37 Hydraulic Pressure Line Assembly 38 Carrier Tilt Assembly 39 Carrie...

Page 33: ...er 1500 Bale Carrier 31 Carrier Hydraulic Assembly Schematic Part A8000 04 Standard Configuration TO TRACTOR COUPLER EXTEND TO TRACTOR COUPLER RETRACT TO TRACTOR COUPLER RETRACT TO TRACTOR COUPLER EXT...

Page 34: ...2 X 130 RETURN LINE 1 3 A7011 00 HYD ASSY 1 2 X 130 PRESSURE LINE 1 4 A8012 00 TILT CYLINDER ASSY 3 X 10 PIN EYED 1 5 A8013 00 TILT CYLI ASSY HYD 3 8 HOSE 2 6 A7013 00 TILT ASSY LIFT ARM CYLINDER 1 7...

Page 35: ...b hler 1500 Bale Carrier 33 Valve Bank Assembly Part A8002 01 To be used only with OPEN CENTER Configuration...

Page 36: ...VE 2 SPEED 2 3 B8008 00 VALVE ASSY FPS DIRECTIONAL 1 4 E2781 00 FLOW RESTRICTOR 1 5 81549 BOLT HEX 0 313NC X 0 75 GR5PL 4 6 812362 NUT LOCK STEEL 0 313NC GRBPL 8 7 813667 TEE RUN 1 2 MJIC X 3 4 MORB 3...

Page 37: ...N THE OPPOSITE SIDE IN THE POSITION OF THE OPEN HOLE IN THIS VIEW B8008 00 FPS Valve Service Parts Item Compone nt Part Description Qty 1 22208 01 MV4 17 SPOOL SECTION 2 2 22149 CROSS OVER RELIEF VALV...

Page 38: ...l Valve Low and High Speed Part B7010 00 1 2 B7010 00 Parallel Valve Service Parts Item Component Part Description Qty 1 22083 03 C07 12TD COIL 1 2 22083 01 SERIES PARALLEL VALVE LOW HIGH SPEED 1 3 X2...

Page 39: ...embly Part A7010 00 3 1 5 2 4 Item Component Part Description Qty 1 29170 HOSE 1 2 X 130 3 4 MORB X 3 4 1 2 812841 MALE TIP 0 5 BODY 0 75 ORB 1 3 813119 ADAPTOR STR 3 4 MORB X 3 4 MORB 1 4 813305 DUST...

Page 40: ...Bale Carrier 38 Hydraulic Pressure Line Assembly Part A7011 00 2 3 1 Item Component Part Description Qty 1 29170 HOSE 1 2 X 130 3 4 MORB X 3 4 1 2 812841 MALE TIP 0 5 BODY 0 75 ORB 1 3 813305 DUST CAP...

Page 41: ...LBOW 90 9 16 MORB ADJ 9 16 MJIC 2 2 24895 CYLINDER 3 0 DIA X 10 PIN EYED W RESTRICTOR 1 24895 Cylinder 3 0 Diameter Service Parts Component Part Description Qty 812655 LOCKNUT 0 875 NF 1 X2353 SEAL KI...

Page 42: ...arrier 40 Carrier Tilt Cylinders Hydraulic 3 8 Line Part A8013 00 1 2 3 Item Component Part Description Qty 1 29174 HOSE 3 8 X 168 9 16 SWFJIC X 3 4RB 1 2 812841 MALE TIP 0 5 BODY 0 75 ORB 1 3 813303...

Page 43: ...HOSE SUPPLIED WITH MAIN FRAME Item Component Part Description Qty 1 813640 ELBOW 90 9 16 MORB ADJ 9 16 MJIC 1 2 22510 CYLINDER 3 0 DIA X 16 INLAND 1 3 E2872 00 ELBOW RESTRICTOR MALE 90 1 22510 Cylind...

Page 44: ...00 MOTOR 22 2 CU MT WELDT 1 3 C2768 00 SPROCKET ADJUSTING BOLT FRONT 1NC 1 4 967275 BOLT HEX 0 500 NC X 2 00 GR8PL 4 5 84051 NUT HEX JAM 1 00 NC GR2 1 6 84048 WASHER 0 500 FLAT SAE BS PL 4 7 813663 N...

Page 45: ...5 5 3 3 3 4 3 Note Open Center Valve is not shown Item Component Part Description Qty 1 811795 BOLT HEX 0 375 NC X 2 00 GR5PL 3 2 E2345 00 CYL PIN 1 DIA X 4 5 1 3 812363 NUT LOCK STEEL 0 375 NC GRBPL...

Page 46: ...OF CARRIER 812176 NOTES 1 ALL ITEMS IN THE HYDRAULIC SCHEMATIC THAT ARE MARKED WITH A ARE SUPPLIED ON THE MAIN FRAME ASSEMBLY 2 LOOP ALL HOSES THROUGH APPROPRIATE HOSE HOLSTERS AND TIE WRAP 3 DURING...

Page 47: ...EWS A AND B BRACKETS REPRESENT THE PART NUMBER 2 LOOP ALL HOSES THROUGH APPROPRIATE HOSE HOLSTERS AND TIE WRAP 3 CHECK FOR HOSE CLEARANCE AND BINDING DURING FIRST USE 4 ALL ITEMS THAT ARE MARKED WITH...

Page 48: ...X 3 8 1 3 IN29067 HOSE 3 8 X 68 9 16 SWFJIC 1 4 24367 CYLINDER 2 0 X 18 0 INLAND 1 5 813640 ELBOW 90 9 16 MORB ADJ X 3 8 2 24367 Cylinder 2 0 Diameter Service Parts Component Part Description Qty 8118...

Page 49: ...LVE PILOT PORT ROTATE CYLINDER ASSEMBLY USE 3 8 X 96 HOSE SUPPLIED WITH TO ROTATE CYLINDER BASE END FRONT PORT USE EXISTING 3 8 X 96 Item Component Part Description Qty 1 22510 CYLINDER 3 0 DIA X 16 I...

Page 50: ...Description Qty 1 IN29098 HOSE 3 8 X 14 3 8 FNPT X 9 16 SWFJIC 1 2 29043 ADAPTOR STR 9 16 MJIC X 3 8 MNPT 1 3 22203 PILOT CHECK VALVE PC 37 1 4 29020 CONNECTOR 9 16 MJIC X 1 4 MNPT 1 5 29023 TEE 1 4 F...

Page 51: ...T CLOCKWISE ADJUSTMENT FLOW CONTROL 5 6 4 SEQUENCE VALVE THAT CONTROLS THE LIFT AND ROTATION ACTION 3 8 X 96 HOSE SUPPLIED WITH MAIN FRAME Item Component Part Description Qty 1 29150 HOSE 3 8 X 108 9...

Page 52: ...b hler 1500 Bale Carrier 50 Open Center Configuration Schematic A8002 00 TO TRACTOR COUPLER EXTEND TO TRACTOR COUPLER RETURN 29105 29105 A7011 00 A7010 00 813667...

Page 53: ...b hler 1500 Bale Carrier 51 Open Center Valve Part A7016 00 Open Center Configuration...

Page 54: ...81 PLUG 3 4 MORB STL 721 FS0 08 3 3 812080 ADAPTOR STR 3 4 MORB X 3 4 MJIC 1 4 811414 ELBOW 90 3 4 MORB X 3 4 MJIC 1 5 813667 TEE RUN 3 4 MJIC X 3 4 MORB 1 6 29105 HOSE 1 2 X 28 3 4 SWFJIC 2 B7010 00...

Page 55: ...b hler 1500 Bale Carrier 53 1500 Bale Carrier Hydraulic Schematic...

Page 56: ...b hler 1500 Bale Carrier 54 NOTES PAGE...

Page 57: ...or to installing Snubber Incorrect wiring will result in electrical failure NOTE The snubber unit is designed to protect the momentary control switches The snubber minimizes coil voltage discharge dur...

Page 58: ...S 1 TERMINATES WITH THE FEMALE SPADE CONNECTORS TO MATCH THE SOLENOID COIL 3 2 1 GROUND 12 GREEN ARM UP 2 TAN FRONT OF HAYLINER PUSHER FWD 6 BLUE ARM DN 4 PINK OPEN CENTER 5 ORANGE LOW SPEED 1 BLACK P...

Page 59: ...ty 1 INE22105 01 WIRE CLAMP PLATE 1 2 22105 CONTROL HANDLE 1 3 813539 8 32 X 3 8 TRUSS HEAD MACHINE SCREW 4 4 813540 8 32 X 1 2 ROUND HEAD MACHINE SCREW 2 5 814445 ROCKER SWITCH ON OFF ON MOMENTARY 2...

Page 60: ...b hler 1500 Bale Carrier 58 NOTES PAGE...

Page 61: ...rier Final Assembly 60 Carrier Initial Assembly 62 Tandem Axle Assembly 64 Tandem Axle 1500 65 Tire Assembly 66 Tandem Axle Assembly 67 Hub Assembly 68 Pusher Assembly 69 Bale Stop Bundle 70 Roller Ch...

Page 62: ...A8000 04 8 20 25 11 19 29 30 4 3 31 22 27 10 13 1 23 12 9 6 18 14 2 24 5 17 16 7 15 MAIN ELECTRICAL HARNESS AMBER LAMP TO THE OUTSIDE RED LAMP TO THE INSIDE AMBER LAMP TO THE OUTSIDE AS VIEWED FROM B...

Page 63: ...G 1 17 814198 MAIN HARNESS 48 FT LONG 7 PIN PLUG 1 18 813602 RIVET 1 4 X 3 4 FLHD 2 19 814434 SAFETY CHAIN 20M GVW 1 20 813958 SCREW MACH 8 32X 0 75 6 21 99053 SLIP PLATE BEAM COATING ITEM NOT VISBLE...

Page 64: ...hler 1500 Bale Carrier 62 Carrier Initial Assembly Part A8000 04 19 18 9 3 17 12 23 15 18 19 5 26 23 4 18 18 18 18 18 19 11 16 19 21 13 18 26 23 18 13 10 8 1 20 25 25 24 7 14 2 18 6 13 26 22 17 26 22...

Page 65: ...12 INE7003 01 REAR CHAIN CROSSMEMBER 1 13 813646 GREASE FITTING 0 250NF DRIVEN 4 14 813647 SCREW JACK 3 50 TON 1 15 812288 BOLT CARR 0 500NC X 1 25GR5 ZPL 4 16 81581 BOLT HEX 0 375NC X 2 50GR5 PL 2 1...

Page 66: ...m Axle Assembly 1 2 3 4 5 Item Component Part Description Qty 1 C8005 00 AXLE BEAM WELDMENT 1 2 984077 NUT HEX JAM 0 500NC GR2 PL 2 3 813547 SETSCREW SQHDCUP 0 500 NC 2 4 C2407 00 TANDEM AXLE 1500 LOC...

Page 67: ...b hler 1500 Bale Carrier 65 Tandem Axle 1500 A2400 14 1 2 Item Component Part Description Qty 1 B2700 03 TIRE ASSEMBLY 1500 2500 BALE CARRIER 2 2 B2400 14 TANDEM AXLE 1500 HUB ASSEMBLY 1...

Page 68: ...Carrier 66 Tire Assembly Part B2700 03 2 3 1 Item Component Part Description Qty 1 813655 15 X 10lb X 6 BOLT P65 RIM 4 2 813656 TR 416 MS VALVE STEM WITH CAP 4 3 813657 TIRE 12 5 X 15FI 12 PLY RANGE F...

Page 69: ...mponent Part Description Qty 1 C2406 00 TANDEM AXLE 1500 WELDMENT 1 2 C2339 00 HUB ASSEMBLY 2 3 813649 DUST SHIELD 2 4 81206 3 16 X 1 1 2 COTTER PIN BLACK 2 5 813673 NUT CASTLE 1 00 NF 2 6 813650 DUST...

Page 70: ...rier 68 Hub Assembly Part C2339 00 4 3 5 1 2 Item Component Part Description Qty 1 813652 6 BOLT WHEEL HUB 1 2 967205 BEARING CONE OUTER 1 3 967208 BEARING CONE INNER 1 4 967204 OIL SEAL SAE 30 1 5 81...

Page 71: ...NOTE USE LOCKTITE ON ALL BRASS SCREWS Item Component Part Description Qty 1 C7027 00 PUSHER 1 2 E2749 00 TOP SLIDER 2 3 E2750 00 SIDE SLIDER 2 4 813558 SCREW MACH M8 X 20 FLHD BRASS 16 5 813561 NUT H...

Page 72: ...ale Stop Bundle Part A8003 00 4 3 2 3 1 Item Component Part Description Qty 1 C8009 00 BALE RETAINER WELDT 1 2 84048 WASHER 0 500 FLAT SAE BS PL 2 3 84277 BOLT HEX 0 500 NC X 1 50 GR5 PL 2 4 812364 NU...

Page 73: ...b hler 1500 Bale Carrier 71 Roller Chain Guide Assembly Part A7008 00 2 1 1 Item Component Part Description Qty 1 813645 BEARING 6205LLU 25 4 3E 2 2 INE7037 00 ROLLER CHAIN GUIDE 1...

Page 74: ...b hler 1500 Bale Carrier 72 Fixed Pick Up Arm Assembly RH Side Part A2300 87 1 ITEM 3 NOT VISIBLE 9 4 10 11 6 13 2 2 7 7 5 7 7 5 14 8 6 12 3 13...

Page 75: ...R8 PL 3 4 812364 NUT LOCK STEEL 0 500 NC GR5 PL 1 5 813509 NUT HEX 0 625 NC GR5 PL 4 6 81581 BOLT HEX 0 375 NC X 2 50 GR5 PL 2 7 81677 WASHER LOCK 0 625 PL 4 8 84277 BOLT HEX 0 500 NC X 1 50 GR5 PL 1...

Page 76: ...b hler 1500 Bale Carrier 74 Bale Deflector Assembly RH Part A2400 16 Optional...

Page 77: ...RH MAIN FRAME 1 2 E2453 00 SKID COVER RH UHMW POLY 1 3 81914 BOLT CARR 0 375 NC X 1 00 GR5PL 9 4 81593 WASHER 0 375 LOCK PL 9 5 813507 NUT HEX 0 375 NC GR5PL 9 6 812076 BOLT HEX 0 625 NC X 6 50 GR5PL...

Page 78: ...r 1500 Bale Carrier 76 RPU Assembly RH Side Part A2400 32 Optional 24 21 4 14 7 14 20 22 23 27 8 34 16 35 12 26 17 32 29 9 9 28 28 29 9 31 30 31 2 30 2 33 8 25 12 15 34 13 1 5 5 5 6 6 3 3 10 11 18 19...

Page 79: ...L 1 16 84277 BOLT HEX 0 500NC X 1 50 GR5PL 1 17 A2400 35 SQUEEZE CYLINDER ASSEMBLY RPU 1 18 A2400 36 ROTATE CYLINDER ASSEMBLY RPU 1 19 A2400 37 PILOT CHECK VALVE ASSY RPU 1 20 C2417 00 SLIDING ARM RPU...

Page 80: ...ses Dealer Representative Date Customer Delivery Review safety procedures regarding 1500 Bale Carrier operation and maintenance Review Operator s and Part s Manual Review proper operating procedures R...

Page 81: ...2300 ON Woodstock 519 539 0435 ON Jasper 613 283 1758 QC Dorion 450 455 4840 AR West Memphis 870 732 3132 GA Stone Mountain 770 908 9439 IA Lakeview 712 657 8585 ID Meridian 208 887 6006 IN Clarksvil...

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