Buhler GAS 222.21 Ex2 Installation And Operation Instructions Manual Download Page 1

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Gas Analysis

Installation and Operation Instructions

Original instructions

Sample gas probes

GAS 222.21 Ex2

BE460048
08/2019

Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen

Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20

E-Mail: [email protected]

Internet: www.buehler-technologies.com

Summary of Contents for GAS 222.21 Ex2

Page 1: ... Original instructions Sample gas probes GAS 222 21 Ex2 BE460048 08 2019 Bühler Technologies GmbH Harkortstr 29 D 40880 Ratingen Tel 49 0 21 02 49 89 0 Fax 49 0 21 02 49 89 20 E Mail analyse buehler technologies com Internet www buehler technologies com ...

Page 2: ... this instruction carefully prior to installation and or use Pay at tention particularly to all advises and safety instructions to prevent in juries Bühler Technologies can not be held responsible for misusing the product or unreliable function due to unauthorised modifications All rights reserved Bühler Technologies GmbH 2020 Document information Document No BE460048 Version 08 2019 ...

Page 3: ...13 4 9 1 Version Without Terminal Box 13 4 9 2 Version With Terminal Box 13 4 9 3 Connecting the Temperature Switch 14 4 9 4 Connecting the Earth Conductor Earthing 14 4 9 5 Solenoid Valves Optional 14 4 9 6 Limit Switch Optional 14 5 Operation and Control 15 5 1 Before Startup 15 6 Maintenance 16 6 1 Maintaining the filter element 17 6 1 1 Replacing the outlet filter 17 6 1 2 Replacing the Inlet ...

Page 4: ...GAS 222 21 Ex2 10 Attached Documents 29 ii Bühler Technologies GmbH BE460048 08 2019 ...

Page 5: ...mber and model designation Please note the specific values of the device when connecting and the correct versions when ordering spare parts Passing through gases Flammable gases above the UEL may only be blown back with inert gases Flammable gases from 25 LEL and up to the UEG may be blown back provided the operator ensures the blown back gas is not and cannot be explosive For safety reasons we re...

Page 6: ...NC contact open at operating temperature marked ic 2 NO contact closed at operating temperature marked ic Calibrating gas port 0 No 1 6 mm 2 6 mm with check valve 3 1 4 4 1 4 with check valve Capacitive vessel 0 No 1 Yes not for Zone 2 inside Valve for pressurized air 0 Ball valve 1 Solenoid valve 115 V marked mb 2 Solenoid valve 230 V marked mb 3 Solenoid valve 24 V marked mb 9 none Pneumatic act...

Page 7: ...ion GAS 222 21 Ex2 Probe with inlet and or outlet filter shut off valve and blowback connection GAS 222 21 JB Ex2 Probe with inlet and or outlet filter shut off valve blowback connection and terminal box Accessories Please refer to the data sheet at the end of this manual for accessories for this probe 5 Bühler Technologies GmbH BE460048 08 2019 ...

Page 8: ...s in explosive areas Additional national regulations pertaining to initial operation operation maintenance repairs and disposal must be observed These operating instructions are a part of the equipment The manufacturer reserves the right to change performance specific ation or technical data without prior notice Please keep these instructions for future reference Signal words for warnings DANGER S...

Page 9: ...ne spare parts Always observe the applicable safety and operating regulations in the respective country of use when performing any type of maintenance NOTICE Accessories may limit critical operating parameters of the base unit Adding accessories may limit critical operating parameters Ambient temperatures zone classifications explosion groups temperature classes or chemical resistances of ac cesso...

Page 10: ...pment may only be used where normal operating conditions do not frequently produce flammable electrostatic discharge Always clean plastic housing parts and decals with a damp cloth Sparking Protect the M3 connectors from external blows Flame propagation If the process holds a risk of flame propagation install a flame arrestor Adiabatic compression explosion hazard Adiabatic compression may cause h...

Page 11: ...e the original packaging or a suitable alternative The equipment must be protected from moisture and heat when not in use They must be stored in a covered dry and dust free room at a temperature between 20 C to 50 C 4 F to 122 F 9 Bühler Technologies GmbH BE460048 08 2019 ...

Page 12: ...ion and future maintenance work should be provided Particularly follow the uninstalled size of the probe tube If the probe is transported to the installation site in pieces it will first need to be assembled 4 2 Installation DANGER Danger to life and explosion during installation and maintenance The unit must not be worked on assembly installation maintenance in explosive at mospheres DANGER Explo...

Page 13: ...mal bridges The insulating material must meet the application requirements and be weatherproof 4 7 Connecting the Gas Line The sample gas line must be carefully and properly connected using a suitable fitting This table provides an overview of the sample gas probe connections Probe GAS 222 Reservoir PAV01 Ball valve pneumatic drive Control valve 3 2 way solenoid valve Connecting flange 1 DN65 PN6 ...

Page 14: ... 4 pipe fitting If the calibrating gas connection was ordered with check valve a Ø6 mm or Ø1 4 pipe can be connected directly to the check valve 4 8 Connecting the Backwashing System and the Compressed Air Cylinder Optional The air lines must be connected carefully and properly using suitable fittings If the probe is equipped with pressure vessel for efficient blowback optional a manual shut off v...

Page 15: ...system briefly has high starting currents max 6 A Use a suitable fuse 8 A When connecting also ob serve the applicable explosion protection regulations e g IEC EN 60079 14 4 9 1 Version Without Terminal Box The probe includes two cubic plugs per EN 175301 803 The plug is configured so it cannot be connected reversed For safety reas ons this configuration must not be modified One plug is used to po...

Page 16: ...d current must be connected upstream from each magnet to prevent short circuits For magnets with a very low rated current a fuse of the lowest current value under the IEC standard will suffice This fuse must be connected separately upstream The rated fuse voltage must be equal to or greater than the specified nominal voltage UN 10 of the magnet The fuse rat ing is specified in the type plate of th...

Page 17: ...rts of the sample gas probe have been removed The protection and monitoring devices are installed and functional e g flame arrester The gas inlet and outlet on the gas probe are open Ambient parameters are met Probe parts are resistant to media to be conveyed and in the surrounding area The performance specifications in the type plate are met The heater voltage and frequency match the mains values...

Page 18: ...ck tightness of the measuring system before putting it into operation b Take care that harmful gases are exhausted to a save place c Before maintenance turn off the gas supply and make sure that it cannot be turned on unintentionally d Protect yourself during maintenance against toxic corrosive gases Use suitable pro tective equipment DANGER Dangerous electrostatic charge explosion hazard Incendiv...

Page 19: ...th the filter element When changing the seals in low temperatures the temperature limits must particularly be observed see Spare Parts and Accessor ies Then carefully insert the handle with new filter push in slightly and turn 90 handle must then be vertical Pull on the handle to verify the filter element is firmly seated With the filter removed if necessary also need clean the inside of the sampl...

Page 20: ...control to interrupt the voltage supply 6 2 Backwashing the Intake Filter within the process stream DANGER Adiabatic compression during gas blowback explosion hazard Adiabatic compression may cause high gas temperatures and must be checked by the user Gas blowback may result in high gas temperatures due to adiabatic compression This can cause flammable gases to ignite spontaneously a Blowback of e...

Page 21: ...s Component Interval in operating hours Work to be performed To be performed by Entire probe every 8000 h Check gas connections Check safety devices and controllers Check electrical protective measures Working properly dirt visual inspection for dirt damage If damaged replace or have repaired by Bühler Operator Ball valves every 8000 h Check ball valve function and check for leaks Operator Filter ...

Page 22: ...mediately The device should not be turned on again before elim ination of the failure Problem malfunction Possible cause Action No or reduced gas flow Filter element clogged Clean or replace filter element Gas circuit clogged Clean sampling tube Ball valve closed Open ball valve Blowback optional not responding Check compressed air supply Check solenoid valve check pneumatic con trol No heat outpu...

Page 23: ...posal Dispose of parts so as not to endanger the health or environment Follow the laws in the country of use for disposing of elec tronic components and devices during disposal 21 Bühler Technologies GmbH BE460048 08 2019 ...

Page 24: ...rature blowback Component Medium temperature range Compressed air valve 10 C to 80 C Solenoid valve for pneumatic drive 10 C to 100 C Self regulating heater 120 C T3 70 C T4 Low temperature alarm Contact switches at 95 C T3 or 50 C T4 Simple electrical equipment according to EN 60079 11 Ui 30 V Ii 100 mA Ci Li 0 Electrical data 230 V 2 0 A 50 60 Hz 115 V 3 8 A 50 60 Hz Max operating pressure 6 bar...

Page 25: ...hen the operating temperature is reached Optionally with NO contact 30 V 100 mA U I i i 0 0 C L i i 9 3 Terminal Diagram Probe Terminal Box Probe heater 115 230 VAC Blowback solenoid valve 24 VDC 115 VAC 230 VAC Sample gas solenoid valve 24 VDC 115 VAC 230 VAC not used not intrinsically safe intrinsically safe Probe insufficient temperature alarm U 30 V l 100 mA C 0 L 0 i i i i 23 Bühler Technolog...

Page 26: ... 4 Terminal Diagram Terminal Box Limit Switch OPEN CLOSED The connection diagram shows the limit switch box in the intermediate position Switches not actuated 9 5 Flow chart 24 Bühler Technologies GmbH BE460048 08 2019 ...

Page 27: ...GAS 222 21 Ex2 9 6 Dimensions 25 Bühler Technologies GmbH BE460048 08 2019 ...

Page 28: ...GAS 222 21 Ex2 26 Bühler Technologies GmbH BE460048 08 2019 ...

Page 29: ...Sulfuric acid 1 6 1 1 1 1 1 1 1 2 H2S Hydrogen sulphide 1 1 1 1 4 4 1 1 N2 Nitrogen 1 1 1 0 1 1 1 0 C6H5C2H3 Styrene 1 1 1 0 3 0 1 0 C6H5CH3 Toluol methylbenzene 1 1 1 1 3 3 1 1 H2O Water 1 1 1 1 1 1 1 1 H2 Hydrogen 1 0 1 0 1 0 1 0 0 no information available 1 durability suitability very good 2 durability suitability good 3 limited suitability 4 not suitable Two values are specified per medium Lef...

Page 30: ...GAS 222 21 Ex2 9 8 User book Please make copies Maintained on Unit no Operating hours Remarks Signature 28 Bühler Technologies GmbH BE460048 08 2019 ...

Page 31: ... Documents Type Examination Certificate IBExU17ATEXB007X Certificate IECEx IBE 17 0002X Declaration of Conformity KX460030 Accessories Data Sheet 461099 RMA Decontamination Statement 29 Bühler Technologies GmbH BE460048 08 2019 ...

Page 32: ...rt IB 16 3 053 9 Compliance with the essential health and safety requirements has been assured by compliance with EN 60079 0 2012 A11 2013 EN 60079 7 2015 except in respect of those requirements listed at item 18 of the schedule 1 O lf the sign X is placed after the certificate number it indicates that the product is subject to the specific conditions of use specified in the schedule to this certi...

Page 33: ...mple probe basis unit GAS 222 10 GAS 222 11 GAS 222 30 GAS 222 35 U GAS 222 20 GAS 222 21 GAS 222 31 GAS 222 35 Junctlon box No Yes Flange Flan11 e DN65 PN6 Flan11 e DN3 150 others Hazardous area Outside and Inside Ex Zone 2 inside Ex Zone 2 outside Ex Zone 2 outside and inside Temperature class T3 T4 Power supplv sample probe None onlv for GAS 222 10 11 30 35 U 115 230V only for GAS 222 20 21 31 ...

Page 34: ...isk of mechanical danger in accordance with IEC 60079 0 High charge producing processes and manual rubbing must be prevented The sample gas probe can be used in an ambient temperature range of 20 C up to 80 C The plug connectors may only be used for fixed installation The operating company must provide a suitable stress relief 18 Essential health and safety requirements In addition to the essentia...

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Page 40: ...dukts für die Zone 2 wurde durch eine Baumusterprüfbescheinigung mit der Nummer IBExU17ATEXB007 X festgestellt Die Betriebsanleitung zu diesem Produkt beinhaltet besondere Installations und Betriebsbedingungen und sind für die sichere Anwendung zu beachten Gasentnahmesonden sind zum Einbau in Gasanalysesystemen bestimmt This product s suitability for Zone 2 was determined by type examination certi...

Page 41: ...ers For general information see data sheet Sample gas probes GAS 222 DE461000 DE 461099 05 2016 Page 1 9 Downstream filters Cal gas connections Adapter flanges Page 5 7 Page 8 Page 2 4 Bühler Technologies GmbH D 40880 Ratingen Harkortstr 29 Tel 49 0 2102 4989 0 Fax 49 0 2102 4989 20 Internet www buehler technologies com e mail analyse buehler technologies com ...

Page 42: ... 15 ANSI CSA 222 17 ANSI CSA 222 20 ANSI CSA 222 21 ANSI CSA 222 31 ANSI CSA 222 35 ANSI CSA 222 20 DH ANSI CSA 222 20 AMEX 222 21 AMEX 222 31 AMEX 222 35 AMEX 462220010300 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 4622200205 X X X X X X X X X X X X X X X X X X X X 4622200210 X X X X X X X X X X X X X X X X X X X X 4622200215 X X X X X X X X X X X X X X X X X ...

Page 43: ...mosphere max 600 C 35 5 µm 229 mm 600 C stainless steel 35F 0 5 µm 229 mm 600 C stainless steel 07F 07 ANSI Ceramics 1 4571 Ceramics 1 4571 1000 C 1000 C 478 mm 478 mm 0 3 µm 2 µm 1 1 222 10 222 11 222 30 222 35 U 222 15 222 17 222 20 222 21 222 31 222 35 222 20 DH 222 20 Atex 222 21 Atex 222 31 Atex 222 35 Atex 222 20 Atex2 222 21 Atex2 222 31 Atex2 222 35 Atex2 222 10 ANSI 222 11 ANSI CSA 222 30...

Page 44: ...X X X X X X 462223044 X X X X X X X X X X X X X X 462223036 462223033 462223036C1 462223033C1 46222292 222 10 222 11 222 30 222 35 U 222 15 222 17 222 20 222 21 222 31 222 35 222 20 DH 222 20 Atex 222 21 Atex 222 31 Atex 222 35 Atex 222 20 Atex2 222 21 Atex2 222 31 Atex2 222 35 Atex2 222 10 ANSI 222 11 ANSI CSA 222 30 ANSI CSA 222 35 U ANSI CSA 222 15 ANSI CSA 222 17 ANSI CSA 222 20 ANSI CSA 222 2...

Page 45: ...G3 4 36 041 538 60 G3 4 36 35 229 29 G1 2 27 Beheizt heated Тyp L ø A B GF 500 40 DN65 PN6 M12 GF 1000 40 DN65 PN6 M12 GF ANSI CSA 500 40 DN3 150 M16 GF ANSI CSA 1000 40 DN3 150 M16 Unbeheizt unheated Тyp L A SW G3 4 0 2 2 m G3 4 36 G1 2 0 25 1 5m G1 2 27 Entnahmerohre tubes Verlängerungen extensions Eintritssfilter in situ filter Abweisblech protection shield Eintrittsfilter in situ filter 04 Ein...

Page 46: ...5 C 10 55 C 10 55 C 10 55 C 10 60 C 10 60 C 10 60 C ATEX 24 V UC II 2G D EEx m II T4 ATEX 110 V UC II 2G D EEx m II T4 ATEX 230 V UC II 2G D EEx m II T4 Bourdon tube pressure gauge 0 10 bar limit switch Atex II 2G 2D IIC T6 IP65 10 55 C AMEX 24 V 60 Hz NPT1 4 Cl I Div 2 2 2 way AMEX 24 V 60 Hz Cl I Div 2 10 55 C 222 10 222 11 222 30 222 35 U 222 15 222 17 222 20 222 21 222 31 222 35 222 20 DH 222 ...

Page 47: ...ontroller will use this input for the process logic DE 461099 05 2016 Page 7 9 A Blowback Please note that installed accessories may change the approved category of the probe Follow strictly the advices given in the installation and operation manual and regard the marking on the type plate Sample Gas Probe GAS 222 xx Atex Model with Accessories resuting restircted area marking 21 Atex 31 Atex 35 A...

Page 48: ...DE 461099 05 2016 Page 8 9 ...

Page 49: ...222 11 ANSI CSA 222 30 ANSI CSA 222 35 U ANSI CSA 222 15 ANSI CSA 222 17 ANSI CSA 222 20 ANSI CSA 222 21 ANSI CSA 222 31 ANSI CSA 222 35 ANSI CSA 222 20 DH ANSI CSA 222 20 AMEX 222 21 AMEX 222 31 AMEX 222 35 AMEX 46222026 X X X X X X X X X X X X X X X X X X X X 46222026P X X X X X X X X X X X X X X X X X X X X 46222010 46222010F X X X X X X X X X X X X X X X X X X X X 46222010P 46222010FP X X X X ...

Page 50: ...aminated Ja kontaminiert mit Yes contaminated with explosiv explosive entzündlich flammable brandfördernd oxidizing komprimierte Gase compressed gases ätzend caustic giftig Lebensgefahr poisonous risk of death gesundheitsge fährdend harmful to health gesund heitsschädlich health hazard umweltge fährdend environmental hazard Bitte Sicherheitsdatenblatt beilegen Please enclose safety data sheet Das ...

Page 51: ...ersetzen Sie vor der Inbetrieb nahme die Verkabelung wieder in den ursprünglichen Zustand Fragen Sie im Zweifel beim Hersteller nach weiteren Informationen Analysing defective assemblies is an essential part of quality assurance at Bühler Technologies To ensure conclusive analysis the goods must be inspected unaltered if possible Modifications or other damages which may hide the cause or render it...

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