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BUG-O CB-1PR, Instructions And Parts Manual

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BUG-O CB-1PR Instructions And Parts Manual Download Page 18

18

CWO-3199 HOUSING ASSEMBLY / EXPLODED VIEW / PARTS LIST

  ITEM  QTY 

PART NO. 

DESCRIPTION

  1 

1 

BUG-1296 

90 Degree Hose Adaptor

  2 

1 

CWO-4226 

Outlet Bushing

  3 

1 

CWO-5837 

Center Tube Housing

  4 

1 

CWO-5843 

Top Housing Plate CW-5

  5 

1 

CWO-5846 

Lower Housing Plate CW-5

  6 

2 

CWO-5975 

Insert 1-5/8" O.D. x 1.376" I.D. x 1"

  7 

3 

CWO-9339 

Angle For Guard

  8 

3 

FAS-0535 

Soc Hd Cap Scr #10-24 x 1/2"

  9 

8 

FAS-0548 

Soc Hd Cap Scr #10-32 x 3/8"

9

5

6

3

6

4

7

8

9

1

2

Summary of Contents for CB-1PR

Page 1: ...of Purchase Whenever you request replacement parts or information on this equipment always supply the information you have recorded above LIT CB 1PR A80 IPM 0320 Bug O Systems is committed to empowering our customers by providing operator controlled mechanized solutions for their welding cutting and custom applications A DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG PENNSYLV...

Page 2: ...EC 950 5 Never remove or bypass the equipment power cord ground Verify the equipment is grounded in accordance with al applicable local and national electrical safety codes In none exist use International Electric Code IEC 950 READ INSTRUCTIONS Read the instruction manual before installing and using the equipment 1 Do not plug in the power cord with out first verifying the equipment is OFF and the...

Page 3: ...ounts of high frequency noise They may require a grounding rod be driven into the earth within six feet 2 meters of the plasma or welding unit to become compatible with an automatic cutting or welding process 4 If the high frequency is produced using a spark gap adjust the points so the gap is as small as possible The larger the gap the higher the voltage and the higher the interference 5 Some pla...

Page 4: ...18 Transmission Exploded View Parts List 19 CWO 3422 P M Motor Exploded View Parts List 20 CWO 3483 Shaft Assembly CB 1PR Exploded View Parts List 20 CWO 3516 CB 1PR Pointer Assembly Exploded View Parts List 21 CWO 3922 Manifold and Retainer Exploded View Parts List 21 CWO 3923 CB 1PR Large Brush Assembly Exploded View Parts List 22 CWO 3941 High Frequency Brush Exploded View Parts List 22 CWO 394...

Page 5: ... power supply 180 degree plasma machine torch and 50 15 m control cable torch lead The CB 1PR CBP 2020 Plasma Circle Burner requires 120 50 60 1 to operate and see power source requirements on page 11 The unit must be mounted on a carriage or fixture FEATURES 1 12 HP P M motor and rotational speed control 180 degree plasma machine torch 50 ft 15 m control cable torch lead Adjustable vertical and h...

Page 6: ...d set up information PLASMA CUTTING TORCH The CB 1PR Plasma Circle Burner is equipped with a Victor Thermal Dynamics Plasma Cutting Torch model SL100 machine torch Refer to the Victor Thermal Dynamics Plasma Cutting Torch instruction manual supplied with this machine for general operation and set up information FIXTURING All circle burners have to be fixtured in some manner from the top of the sha...

Page 7: ...MACHINE CONTROLS Operational parameters can be set using the remote control box supplied with the machine as well as the controls located on the power supply Please refer to the sections in this manual CBP 2000 Device Controls on page 8 for descriptions of the speed directional and plasma controls Power Supply Controls on page 10 for descriptions of the power supply controls CAM TORCH HOLDER PIPE ...

Page 8: ... are in AUTO 6 MANUAL AUTO SWITCH MANUAL allows the Operator to set rotation speed and direction without energizing the cutting torch Machine must be in AUTO to energize the cutting torch 7 ON OFF SWITCH The On Off switch enables disables power to the control box 8 PILOT LIGHT The Pilot Light indicates whether the machine is On Off as dictated by the On Off switch 9 QUICK STOP Depressing the Quick...

Page 9: ...e to adjust the air gas pressure Pull knob out to adjust then push in to lock 5 AC INDICATOR Steady light indicates power supply is ready for operation Blinking light indicates interlock mode Refer to power supply operation manual for more instructions 6 TEMP INDICATOR Indicator will light power supply internal temperature is above the normal operational limits Let unit cool before continuing oper...

Page 10: ...Source see Page 11 120 VAC 50 60 Hz single phase Rotation Speed 0 2 11 rpm Cam Range 5 125 mm Burning Diameter 1 12 25 300 mm Machine Weight 170 lbs 77 kg Power Source Weight 73 5 lbs 33 kg Shipping Weight 283 5 lbs 129 kg DIMENSIONS 30 762 mm 34 864 mm 20 508 mm 6 152 mm 26 660 mm ...

Page 11: ...ph 60 460V 1 ph 29 460V 3 ph Kilowatt Output 12 kW Duty Cycle 80 80 Amps 100 70 Amps MAX OCV 260 VDC Gas Type Air 75 psi 5 2 bar 6 7cfm 189 Ipm Pilot Start Cartridge Weight 63 lbs 28 6kg Unit Power Cable Torch and Leads Dimensions H 13 5 343mm x W 9 75 248mm x L 26 0 660mm Work Cable 50 6 1m Control CNC rear panel connector Start Stop and OK to Move Input Power Cable 10 3m with plug 208 230V 6 2m ...

Page 12: ...al Block Assembly 18 1 CWO 3941 High Frequency Brush Assembly 19 1 CWO 3945 CB 1PR Small Brush Holder 20 1 CWO 4050 1 Bearing w Fasteners 21 1 CWO 4060 1 1 4 Bearing w Fasteners 22 1 CWO 5075 1 1 4 ID Trantorque 23 1 CWO 5220 Guard Assembly 24 1 CWO 9037 CB 1PR 7 1 8 Diameter Gear 25 1 CWO 9482 Centering Head Tool 26 1 CWO 4849 Motor Mt Plt Insulator 27 1 CWO 4848 Trans Plate Insulator 28 1 CWO 30...

Page 13: ...13 CBP 2020 CB 1PR PLASMA CIRCLE BURNER EXPLODED VIEW 12 23 22 24 18 15 17 19 21 5 16 25 13 11 10 1 2 6 3 4 8 9 7 14 20 28 29 30 31 27 26 32 33 34 ...

Page 14: ...14 CBP 2020 CB 1PR PLASMA CIRCLE BURNER WIRING DIAGRAM TO CB 1P POWER SOURCE ...

Page 15: ...Fixed Leg Wheel Assy 8 2 CWO 4021 Adj Leg Wheel Assy 9 1 CWO 4112 Bracket 10 1 FAS 0355 Hex Hd Cap Scr 1 4 20 x 1 2 11 2 FAS 0534 Soc Hd Cap Scr 10 24 x 3 8 12 4 FAS 0557 Soc Hd Cap Scr 1 4 20 x 3 4 13 1 FAS 1307 Hex Jam Nut 3 4 16 14 1 FAS 1351 Hex Nut 1 4 20 15 1 MUG 1141 Bearing Collet 16 1 MUG 1142 Knob Locking 17 1 MUG 1144 Shaft 18 2 MUG 1453 Stand Off 19 1 MUG 1579 Retaining Ring 20 3 WAS 0...

Page 16: ...ex Hd Cap Scr 5 16 18 x 2 9 3 WAS 0250 5 16 SAE Washer ITEM QTY PART NO DESCRIPTION 1 2 BUG 2098 Delrin Washer 3 8 I D 2 1 BUG 9012 Locking Collar 3 1 CWO 4026 Base Plate 5 Cam 4 2 CWO 4027 End Plate 5 Cam 5 1 CWO 4028 Center Block 5 Cam 6 1 CWO 4029 Screw 5 Cam 7 2 CWO 4031 Rod 5 Cam 8 1 CWO 4032 Knob 9 1 CWO 5199 Scale 10 4 FAS 0434 Set Scr 10 24 x 3 8 11 1 FAS 0444 Set Scr 10 32 x 3 8 12 2 FAS ...

Page 17: ...le 6 1 CWO 6288 Terminal Block 6 7 1 CWO 6771 Machined Enclosure Cover 8 1 CWO 6772 JB Support Block 9 2 CWO 6767 Cord Grip 1 1 4 Wire 10 4 FAS 0235 Rnd Hd Scr 10 24 x 1 2 11 4 FAS 0527 Soc Hd Cap Scr 8 32 x 3 4 12 1 FAS 0359 Hex Hd Cap Scr 1 4 20 x 1 13 2 FAS 0915 Flt Hd Soc Scr 6 32 x 1 2 14 2 FAS 1310 Hex Nut 6 32 15 2 FAS 1351 Hex Nut 1 4 20 16 1 FAS 2351 Hex Hd Cap Scr 1 4 20 x 1 1 4 17 2 WAS...

Page 18: ...ptor 2 1 CWO 4226 Outlet Bushing 3 1 CWO 5837 Center Tube Housing 4 1 CWO 5843 Top Housing Plate CW 5 5 1 CWO 5846 Lower Housing Plate CW 5 6 2 CWO 5975 Insert 1 5 8 O D x 1 376 I D x 1 7 3 CWO 9339 Angle For Guard 8 3 FAS 0535 Soc Hd Cap Scr 10 24 x 1 2 9 8 FAS 0548 Soc Hd Cap Scr 10 32 x 3 8 9 5 6 3 6 4 7 8 9 1 2 ...

Page 19: ... 1 CWO 3276 Pinion Gear Assembly 2 1 CWO 4068 Transmission SW 3 5 1 2 1 CWO 3422 P M MOTOR EXPLODED VIEW PARTS LIST ITEM QTY PART NO DESCRIPTION 1 1 CWO 4069 Gear P M Motor 2 1 CWO 4147 P M Motor Bracket 970 3 1 CWO 5997 P M Motor 4 3 TERM WTE 1508 8 Fork Blue 14RB 8FL T B 1 2 3 4 ...

Page 20: ... 4202 O Ring CB 1PR N70 568 322 1 1 4 3 1 CWO 5781 Shaft 4 1 CWO 5975 Insert 1 5 8 O D x 1 376 x 1 CWO 3516 CB 1PR POINTER ASSEMBLY EXPLODED VIEW PARTS LIST 1 2 3 2 4 O Ring Groove O Ring Groove ITEM QTY PART NO DESCRIPTION 1 1 CWO 4238 CB 1PR Center Pin 2 1 CWO 9131 Compression Spring 3 1 FAS 0559 Soc Hd Cap Scr 1 4 20 x 1 3 2 1 ...

Page 21: ... 1 4 20 x 1 9 1 FAS 1351 1 4 20 Hex Nut 10 1 WAS 0240 1 4 SAE Washer 11 1 WAS 0243 1 4 Split Lock Washer 12 2 BUG 2063 1 4 Delrin Washer ITEM QTY PART NO DESCRIPTION 1 1 CWO 4046 Large Brush Holder 2 2 CWO 4337 Large Brush 3 1 CWO 5550 Micarta Bushing 4 1 CWO 7624 CB 1PR Large Brush Support 5 2 FAS 0305 Hex Hd Cap Scr 1 2 13 x 2 6 1 FAS 0357 Hex Hd Cap Scr 1 4 20 x 3 4 7 1 WAS 0243 1 4 Split Lock ...

Page 22: ...rush Holder 9 5 CWO 5875 Cap 10 5 CWO 5876 Clip 11 1 CWO 7609 CB 1PR Small Brush Retainer 12 5 TERM WTE 0602 6 Fork Blue CWO 3945 CB 1PR SMALL BRUSH HOLDER EXPLODED VIEW PARTS LIST 3 8 9 4 1 2 6 7 5 ITEM QTY PART NO DESCRIPTION 1 1 CWO 5833 Brush 3 4 Sq x 3 4 LG 2 1 CWO 5849 Brush Holder 3 4 Sq Brush 3 1 CWO 7625 Hi Freq Brush Holder Support 4 1 FAS 2355 Hex Hd Cap Scr 1 4 20 UNC x 2 5 1 FAS 2393 ...

Page 23: ...23 CBP 2005 CONTROL TO UNIT CABLE CWE 1020 SENSOR CABLE CBP 2010 CONTROL MOUNT ARM RED BLK WHT SHIELD SHIELD BRN BLK BLU SENSOR LEADS ...

Page 24: ...Sdp Ctrl w Isolator 21 1 CON 06RP06F Conn Panel 6 T F ITEM QTY PART NO DESCRIPTION 22 2 FHO 0188 Fuse Holder Panel Mount 23 1 MUG 1156 Panel Connector 4 T F 24 1 CON 06RP04F Conn Box Mount 4 Pin F 25 1 BUG 9446 Cord Grip 26 1 BUG 9445 Power Cord 18 x 410 Max 27 4 SCF 1001 4 40 Seld Clinching Nut 28 4 FAS 0104 4 40 x 3 8 Pan Head 29 8 STOF Q404 Standoff Hex 6 32 Thk 30 20 FAS 0112 Pan Hd Slt 6 32 x...

Page 25: ...25 CBP 2000 CONTROL BOX WIRING DIAGRAM 1 OF 3 ...

Page 26: ...26 CBP 2000 CONTROL BOX WIRING DIAGRAM 2 OF 3 ...

Page 27: ...r Switch ARM 2279 SW3 Toggle Switch BUG 2255 SW5 E Stop Switch SWT EPFH SW6 Rotary Switch w Knob MUG 1258 1 POT1 Potentiometer BUG 9677 POT2 Multi Turn Potentiometer BUG 1562 DM Digital Meter BUG 1764 PM1 Lrg Panel Conn 4 T F CON 06RP04F PM2 Panel Conn 4 T F MUG 1156 PM3 Panel Conn 6 T F CON 06RP06F LC Line Cord BUG 9445 LF Rfi Filter CWO 6089 LMP Pilot Light CWO 6206 FH1 Fuse Holder Panel Mount F...

Page 28: ...28 CONSOLIDATED WIRING DIAGRAM D C B A ...

Page 29: ... 3 1 CBP 2025 CB 1PR CM82 Plasma Power Source 4 1 CBP 2026 Precut Term 50 Mach Torch 5 1 CWO 1050 120V Power Box 6 1 SPK CBP 2025 Spare Parts Kit 3 2 6 1 5 4 CWO 7655 SPK Spare Parts Kit Includes 5 Electrode 10 Tip Cutting Air 80 AMP 1 Start Cartridge BASIC MACHINE TORCH COMPONENTS Torch Head Electrode Start Cartridge Tip Shield Cup ...

Page 30: ... Carriage mounts on a standard monorail The carriage allows the operator to move the machine the length of the pipe while utilizing a winch to position the machine vertically on the work piece CWO 4550 151M Carriage The 151M Carriage mounts on a standard monorail or bridge crane type setups The carriage allows the operator to move the machine the length of the pipe while utilizing an electric moto...

Page 31: ...red in color After the heat has been applied take a large rag and a bucket of water and cool the heated area After the area has been cooled check the beam again Repeat as necessary PIPE STANDS The pipe stands consist of 3 pipe in floor flanges with a 2 1 2 or 3 angle welded to the top of the pipe and they should be spaced and aligned as shown See pg 33 The two stands should have some sort of clamp...

Page 32: ... the 8 pipe and bring its carriage to it Lower the shaft coupling down over the main shaft Rotate the machine so that the welding lead on top of the machine will be on your left This will put the electrical connector on the right Tighten the set screws in the shaft coupling to secure the main shaft to the vertical slide assembly It is important for the machines to hang plumb Left to right adjustme...

Page 33: ...E BOLT 1 4 6 MM CABLE 10 HARNESS SNAPS WITH SWIVEL EYES TO SUPPORT CABLES AND HOSES 3 8 9 5 MM X 3 76 MM FLAT BAR 1 1 2 38 MM PIPE 4 X 8 X 1 4 102 X 203 X 6 MM WALL RECTANGULAR TUBING WELDER 5 PIPE 8 PIPE BURNER CAST IRON FLANGES 3 76 MM PIPE PIPE VISE 8 203 MM 76 2 M PLASMA POWER SOURCE WELDING POWER SOURCE 5 1 5 M 6 1 8 M 8 2 4 M 6 1 8 M 5 1 5 M 40 1 M 36 914 MM 30 762 MM 22 559 MM 5 31 135 MM 1...

Page 34: ...dirt grease and rust Check hardened ways for nicks and replace if necessary Lubricate with a dry spray lubricant Adjust wheels for snug fit and smooth operation Lubricate racker pinion with a dry Teflon or graphite spray lubricant Small Vertical Racker Item 2 Inspect wheels and remove all dirt grease and rust Adjust wheels for snug fit and smooth operation Lubricate racker pinion and wheels with a...

Page 35: ...trical component fails refer to CBO 2000 Rotation Control electrical component chart for replacement parts or return for service Large Brush Holder Support Inspect brush holder Make sure constant tension is being applied on the brushes Brushes should move freely within the brush holder Check brushes for arc build up If brushes are pitted they will need replaced Remove the brushes and sand them to ...

Page 36: ...ge 14 CB 1PR Collector The collector ring should be sanded once a year If the collector ring is pitted too badly it should be replaced Inspect all wires coming out of the collector ring for cut or missing insulation All wires should be fastened to the center shaft with a nylon cable tie Tighten four set screws if needed Manifold Power Cable Ensure that the cable is fastened tightly to the large br...

Page 37: ...y other obligations or liabilities whatsoever with respect to machines or parts furnished by Manufacturer Manufacturer shall not in any event be liable to Distributor or any customer for any loss of profits incidental or consequential damages or special damages of any kind Distributor s or customer s sole and exclusive remedy against Manufacturer for any breach of warranty negligence strict liabil...

Page 38: ...38 NOTES ...

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