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Bug-O Systems K-BUG 6050, Instructions Manual

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Bug-O Systems K-BUG 6050 Instructions Manual Download Page 12

12

KBUG-6085 CONTROL PENDANT / EXPLODED VIEW / PARTS LIST

  ITEM  QTY

 

PART NO. 

DESCRIPTION

  1 

1 

KBUG-6084 

Pendant Housing

  2 

1 

BUG-9487 

Cable Connector, 2T, F (Weld Contact)

  3 

1 

BUG-9486 

Panel Connector, 2T, M (Weld Contact)

  4 

1 

KBUG-3116 

Panel Connector, 5T, M (Weaver)

  5 

1 

KBUG-1132 

Panel Connector, 3T, M (Power)

  6 

1 

KBUG-1131 

Fuse (Holder)

  7 

1 

KBUG-6087 

Magnet Plate

  8 

1 

KBUG-6088 

Wearing PCB

  9 

2 

KBUG-3112 

Push Button

  10 

1 

KBUG-3114 

Toggle Switch

  11 

1 

KBUG-6086 

Face Plate (or Top Panel)

  12 

1 

KBUG-1122  

Toggle Switch Cover

  13 

1 

KBUG-1128 

Push Button Cover, Black

  14 

1 

KBUG-1127 

Push Button Cover, Orange

  15 

5 

KBUG-1129 

Volume Knob

  16 

4 

FAS-0504 

Screw, Soc Hd Cap, 4-40, 3/8 

  17 

4 

FAS-1305 

Hex Nut, 4-40

 18 

1

 

KBUG-6089 

Power PCB

  19 

1 

KBUG-6097 

Magnet

  20 

1 

KBUG-6098 

Magnet Case

1

2

3

4

19

20

5

7

8

11

9

13

14

12

6

15

17

16

10

18

Summary of Contents for K-BUG 6050

Page 1: ...e record your equipment identification information below for future reference This information can be found on your machine nameplate Model Number Serial Number Date of Purchase Whenever you request replacement parts or information on this equipment always supply the information you have recorded above LIT KBUG 6050 IPM 0916 Bug O Systems is guided by honesty integrity and ethics in service to our...

Page 2: ...0 5 Never remove or bypass the equipment power cord ground Verify the equipment is grounded in accordance with all appli cable local and national electrical safety codes If none exist use International Electric Code IEC 950 READ INSTRUCTIONS Read the instruction manual before installing and using the equipment 1 Do not plug in the power cord without first verifying the equipment is OFF and the cor...

Page 3: ...s as small as possible The larger the gap the higher the voltage and the higher the inter ference 5 Some plasma or welding units will inject high frequency interference into the AC power line Use separate power line branches whenever possible to power the plasma or welding source and the machine Do not plug them into the same outlet box 6 High frequency noise may enter the machine through the plas...

Page 4: ...ameter Settings 8 Installation and Operation 9 Maintenance 9 Troubleshooting 10 Troubleshooting Cont d 11 K BUG 6050 Stand Alone Linear Weaver Exploded View Parts List 12 KBUG 6085 Control Pendant Exploded View Parts List 13 KBUG 6083 w BUG 5188 Optional Torch Holder Parts List 14 K BUG 6050 Stand Alone Weaver Wiring Diagram 15 SBG 450 _ ___ __ Gun Cable Assembly Exploded View Parts List 16 Warran...

Page 5: ...power source to control the weld contact FEATURES Remote Pendant Control wired 8 ft Digital displays for weld speed dwell times weave width and weave speed Independent left right dwell times All weaving starts and ends in center position TECHNICAL DATA Power Input K BUG 6050 120 VAC 50 60 Hz 1 Ph K BUG 6052 240 VAC 50 60 Hz 1 Ph Weight 14 lbs 6 3 kg Drive Motor 24 VDC 12 W 5000 RPM Torch Angle Adj...

Page 6: ...at the 2 pin panel connector on the side of the pendant control Spare 3 pin connector for power cable Mounting to a Torch Support The K BUG 6050 can be mounted onto a torch support to be used with a positioner In the figure below it is shown mounted on a BUG O FTS 1020 Torch Support To do this remove the Swivel Connector CON 1020 and Torch Holder BUG 2708 from the torch support Mounting to a Carri...

Page 7: ...y Description Range Value Unit A Left Dwell 0 0 9 9 3 sec B Right Dwell 0 0 9 9 3 sec C Weaving Width 0 99 30 D Weaving Speed 0 99 30 Note The values shown above represent factory settings only After first use the machine will store and recall last known values as input by the operator Left Dwell Display Start Black Weld Contactor Auto Off Switch Stop Red Center Steering Weave Speed Weave Width Ri...

Page 8: ...up 0 0 9 9 1 sec n 1 Crater Fill 0 0 9 9 1 sec n 2 Weaving center 10 99 99 of Max speed n 3 Weaving Angle Width 0 90 15 n 4 Number of Min 6 60 6 Pulse n 5 Weaving Reduction Gear Ratio 20 200 1000 x10 n 6 Demonstration Mode On Off Off INSTALLATION AND OPERATION 1 Welding Preparation Secure the necessary welding supplies Welding Power Source and Wire Feeder Shielding Gas with pressure and flow regul...

Page 9: ...ify power cable is properly connected to machine Faulty Power Cable Replace cable Control Pendant Fuse Tripped or Disconnected Replace fuse If problem persists contact service rep No Arc when Start button is pressed Weld Contact switch set to OFF Turn Weld Contact switch to AUTO Loose contact of Welding Leads Check ground connections Verify good contact on clean unpainted surface Bad or incorrectl...

Page 10: ... SYMPTOM CAUSE SOLUTION E 05 Weave Stop Auto Stop Weaving Motor Push and release Stop Button may be overloaded shorted IF UNRESOLVED 1 Check for loose wiring connec tion at weave motor see below 2 Replace motor or motor reducer 3 Replace main PCB ...

Page 11: ...6092 Linear Weaver Assembly 2 1 KBUG 6055 Linear Weaver Mount 3 1 KBUG 4090 Torch Clamp Assembly 4 1 KBUG 6085 Control Box w Weld Contact 2 KBUG 1131 Fuse 1 KBUG 1173 Weld Contact Connector 1 KBUG 1174 Power Connector 1 KBUG 2274 15 120V Power Cord 15 1 KBUG 2275 8 8 Weaving Cable 5 Pin Not Shown 1 3 4 2 ...

Page 12: ...G 1131 Fuse Holder 7 1 KBUG 6087 Magnet Plate 8 1 KBUG 6088 Wearing PCB 9 2 KBUG 3112 Push Button 10 1 KBUG 3114 Toggle Switch 11 1 KBUG 6086 Face Plate or Top Panel 12 1 KBUG 1122 Toggle Switch Cover 13 1 KBUG 1128 Push Button Cover Black 14 1 KBUG 1127 Push Button Cover Orange 15 5 KBUG 1129 Volume Knob 16 4 FAS 0504 Screw Soc Hd Cap 4 40 3 8 17 4 FAS 1305 Hex Nut 4 40 18 1 KBUG 6089 Power PCB 1...

Page 13: ...TY PART NO DESCRIPTION 1 1 KBUG 6082 Plasma Torch Holder 2 2 FAS 0559 Soc HD Cap 1 4 20 x 1 3 2 WAS 0240 1 4 SAE Flat 4 1 BUG 5188 Torch Holder Assy 1 2 3 KBUG 6083 W BUG 5188 OPTIONAL TORCH HOLDER PARTS LIST 4 ...

Page 14: ...14 K BUG 6050 STAND ALONE WEAVER WIRING DIAGRAM KBUG 6089 KBUG 6088 KBUG 6088 ...

Page 15: ... X X X X X X 5 1 PWS 4411 Case w Binder Screws Back X X X X X X 6 1 STW 3044 450 Amp Cable X X X X X X 7 1 R174 T Connector Small Lincoln 7 1 R174 L Connector Lincoln 7 1 R174 M Connector Miller 7 1 R174 X Connector Euro 8 1 CWO 8009 44 3545 15 Cable Liner X X X 8 1 CWO 8011 44 116 15 Cable Liner X X 8 1 CWO 8012 44 564 15 Cable Liner X 1 SBG 1004 Gas Hose Assembly X X X X X X 2 SBG 1005 Gas Hose ...

Page 16: ...CHANTABILITYAND MAKES NO OTHER WARRANTY EXPRESSED OR IMPLIED BEYOND THE WARRANTY EXPRESSLY SET FORTH ABOVE BUYER S REMEDY FOR BREACH OF WARRANTY HEREUNDER SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF NON CONFORMING PARTSAND MACHINES UNDER NO CIRCUMSTANCES SHALL CONSEQUENTIAL DAMAGES BE RECOVERABLE HOW TO OBTAIN SERVICE IF YOU THINK THIS MACHINE IS NOT OPERATING PROPERLY RE READ THE INSTRUCTION MAN...

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