Buell P3, Service Manual

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2007 Buell P3: Chassis 2-25
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CLEANING AND INSPECTION
1 1
WARNING
1
WARNING
Use denatured alcohol to clean brake system compo-
nents. Do not use mineral-based solvents (such as gaso-
line or paint thinner), which will deteriorate rubber parts
even after assembly. Deterioration of these components
can cause brake failure, which could result in death or
serious injury. (00291a)
1 1
WARNING
1
WARNING
Compressed air can pierce the skin and flying debris
from compressed air could cause serious eye injury.
Wear safety glasses when working with compressed air.
Never use your hand to check for air leaks or to deter-
mine air flow rates. (00061a)
1. Clean all parts with denatured alcohol or D.O.T. 4
BRAKE FLUID. Do not contaminate with mineral oil or
other solvents. Wipe dry with a clean, lint free cloth. Blow
out drilled passages and bore with a clean air supply. Do
not use a wire or similar instrument to clean drilled pas-
sages in bottom of reservoir.
2. Carefully inspect all parts for wear or damage and
replace as necessary.
3. Inspect piston bore in master cylinder housing for scor-
ing, pitting or corrosion. Replace housing if any of these
conditions are found.
4. See Figure 2-32. Inspect outlet port that mates with
brake line fitting. As a critical sealing surface, replace
housing if any scratches, dents or other damage is
noted.
5. Inspect boot for cuts, tears or general deterioration.
Replace as necessary.
Figure 2-32. Master Cylinder Body Outlet Port
6492