Buell 2002 X1, Service Manual

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5-18 2002 Buell X1: Electric Starter
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4. Lubricate armature bearings (8) with high temperature
grease, such as LUBRIPLATE 110. Install armature (6)
and field frame (7) to solenoid housing (11).
5. Install brushes and brush holder (4).
6. Install O-rings (23). Attach end cover (3) with end cover
screws and O-rings (2).
7. Install thru-bolts (1).
8. Attach field wire (22) to solenoid housing (11) with field
wire nut and washer (24) (metric). Replace rubber boot.
INSTALLATION
1. Install starter and starter gasket from the gearcase cover
side.
2. See Figure 5-10. Connect wiring to starter.
a. Connect solenoid wire (4).
b. Attach circuit breaker wire ring terminal (3).
c. Attach positive battery cable ring terminal (2).
d. Install nut with washer (1) (metric). Tighten to 60-85
in-lbs (7-10 Nm).
e. Replace protective boot if present.
3. See Figure 5-9. Install both starter mounting bolts and
washers. Tighten to 13-20 ft-lbs (18-27 Nm).
4. Install primary cover. See PRIMARY COVER under 6.2
PRIMARY CHAIN .
5. Fill transmission to proper level with fresh lubricant. See
1.10 CLUTCH .
1
WARNING
1
WARNING
Always connect positive battery cable first. If the positive
cable should contact ground with the negative cable
installed, the resulting sparks could cause a battery
explosion which could result in death or serious injury.
6. Connect battery cables, positive cable first. TIghten ter-
minal hardware to 60-96
in-lbs (7-11 Nm).