Buell 2002 X1, Service Manual

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2002 Buell X1: Maintenance
1-7
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Condition of rear brake caliper mounting pins and boots IL IL IL IL IL IL
Tire pressure and inspect tire for wear/damage
(
1.9 TIRES AND WHEELS )
I I I I I I I I I I I I I I I Check pressure when tires are cold.
Wheel bearings ( 1.9 TIRES AND WHEELS ) I I I I Check for wear and corrosion. Replace in sets only.
Primary drive/transmission fluid ( 1.10 CLUTCH )
REAR WHEEL SUPPORT STAND (Part No. B-41174)
R I R I R I R I R I R I R Fluid type and amount
1.0 quart (0.95 liter) of SPORT-TRANS FLUID (Part No. 98854-96)
Fluid level
Fluid should reach bottom of clutch spring with motorcycle upright
(not on side stand).
Drain plug torque
14-21 ft-lbs (19.0-28.5 Nm)
Clutch adjustment ( 1.10 CLUTCH ) A A A A A A A Hand lever freeplay
1/16-1/8 in. (1.6-3.2 mm)
Clutch inspection cover screw torque
7-9 ft-lbs (9.5-12.2 Nm) in a crosswise pattern
Drive belt deflection ( 1.11 DRIVE BELT DEFLECTION )
BELT TENSION GAUGE (Part No. HD-35381)
I A I I I I I I Belt deflection with 10 lbs (4.5 kg) of upward force (suspension
unloaded)
1.50-1.75 in. (38.1-44.5 mm)
Rear axle nut torque
68-73 ft-lbs (89.5-98.9 Nm)
Primary chain ( 1.13 PRIMARY CHAIN ) I I I I I I I Chain freeplay with hot engine
1/4-3/8 in. (6.4-9.5 mm)
Chain freeplay with cold engine
3/8-1/2 in. (9.5-12.7 mm)
Inspection screws torque
40-60 in-lbs (4.5-6.8 Nm)
Rear shock absorber ( 1.15 SUSPENSION DAMPING ADJUSTMENTS ) I I I I I I I Check for bushing wear and loose mounting hardware.
SERVICE OPERATIONS
AND SPECIAL TOOLS
P
R
E
R
I
D
E
5
0
0
MI
8
0
0
K
M
2
5
0
0
MI
4
0
0
0
K
M
5
0
0
0
MI
8
0
0
0
K
M
7
5
0
0
MI
1
2
0
0
0
K
M
1
0
0
0
0
MI
1
6
0
0
0
K
M
1
2
5
0
0
MI
2
0
0
0
0
K
M
1
5
0
0
0
MI
2
4
0
0
0
K
M
1
7
5
0
0
MI
2
8
0
0
0
K
M
2
0
0
0
0
MI
3
2
0
0
0
K
M
2
2
5
0
0
MI
3
6
0
0
0
K
M
2
5
0
0
0
MI
4
0
0
0
0
K
M
2
7
5
0
0
MI
4
4
0
0
0
K
M
3
0
0
0
0
MI
4
8
0
0
0
K
M
A
N
N
U
A
L
SERVICE DATA
Table Code:
A
- Adjust.
I - Inspect, and if necessary, correct, adjust, clean or replace.
L - Lubricate with specified lubricant.
R - Replace or change.
T - Tighten to proper torque.
X - Perform.