Buell 2002 X1, Service Manual

Page: 129 / 462

2002 Buell X1: Chassis 2-61
HOME
CLUTCH CONTROL 2.25
NOTE
For information on clutch adjustment, see 1.10 CLUTCH .
REMOVAL/DISASSEMBLY
Clutch Cable-Lower
1. Raise rear wheel off floor using REAR WHEEL SUP-
PORT STAND (Part No. B-41174).
2. See Figure 2-97. Remove four TORX screws (1) with
washers and clutch inspection cover (2). Do not damage
or dislodge quad ring (14) in primary cover (11).
3. Slide spring (3) with attached hex lockplate (4) from flats
of adjusting screw (12).
4. Turn adjusting screw clockwise to release ramp and cou-
pling mechanism. As the adjusting screw is turned, ramp
assembly moves forward. Unscrew nut (5) from end of
adjusting screw.
5. Remove hook of ramp (6) from button at the rear of cable
end coupling (16). Remove cable end (10) from slot in
coupling.
6. Turn cable end fitting (9) counterclockwise to remove
clutch cable lower section from primary cover (11).
Remove O-ring (8) from cable end fitting.
Clutch Hand Control
1. See Figure 2-98. Detach clutch switch (7).
a. Remove screw (8).
b. Depress clutch lever and hold.
c. Detach switch by depressing switch trigger button
and pulling switch towards the end of the handlebar.
NOTE
The individual parts of the clutch switch are not serviceable.
Replace switch upon failure.
2. Remove bolt (2) (metric) and nut (6) (metric).
3. Remove handlever from clutch clamp (5). Detach clutch
cable from handlever.
4. Remove clutch cable clamp (10) from frame.
5. Remove clutch clamp.
a. Cut off left handgrip.
b. Remove left handlebar switch housing. See 7.15
HANDLEBAR SWITCHES .
c. Remove clamp screw (4) (metric). Slide clamp off
the end of the handlebar.
Figure 2-97. Clutch Release Mechanism
1. TORX Screw with Washer (4)
2. Clutch Inspection Cover
3. Spring
4. Adjusting Screw Lockplate
5. Nut
6. Outer Ramp
7. Ball (3)
8. O-Ring
9. Cable End Fitting
10. Clutch Cable End
11. Primary Cover
12. Clutch Adjusting Screw
Assembly
13. Retaining Ring
14. Quad Ring
15. Inner Ramp
16. Coupling
b0131a6x
1
2
3
4
5
6
7
16
15
8
9
10
11
12
13
14