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Buehler IsoMet 5000 Manual Download Page 63

IsoMet

®

 5000 Parts List 

Part Number 

Description 

Qty 

UM 

Note: Drawings and Parts List are subject to change without notice. 

57 

MA112780_38.6 

[Original Instructions] 

9/19/2011 

2780S800 

TURRET SUB-ASSEMBLY 

1 

EA 

R0496F 

WIRE #18 GREEN/YELLOW STRAN 

25 

IN 

R0539 

TERMINAL #10 RING 16-14 NIT 

1 

EA 

R0539B 

TERMINAL #6 RING 16-14 NIT 

1 

EA 

R0606LW 

LOCK WASHER #6 SS 

1 

EA 

R0612LWE 

WASHER, #10 EXTERNAL LOCK SS 

1 

EA 

R0612W 

WASHER, #10 FLAT SS 

10 

EA 

R10001 

SCREW, M5 X 10 SOC SS 

9 

EA 

R10114 

SCREW, M3 X 6 PAN HD PHIL 

3 

EA 

R10217 

BELT, MICRO-V 

1 

EA 

R10237 

SCREW, M5 X 12 PHIL PAN HD SS 

1 

EA 

R10240 

SCREW, M5 X 16 SOC HD SS 

4 

EA 

R10291 

BUTT SPLICE, MALE 

3 

EA 

R10648 

SCREW, M3 X 8 SOC HD HEX SS 

18 

EA 

R4559 

ADHESIVE-ANAEROBIC THREAD G 

0.01 

EA 

R11677 

GASKET, EMI SHIELD 

1 

EA 

R11678  

FERRITE, TUBULAR BEAD 

1 

EA 

112282 

FLANGE SET 3" SET OF 2 

1 

EA 

L112282 

LABEL FOR FLANGES-3" 

1 

EA 

R8095 

LABEL, A SIZE 

1 

EA 

R6316 

POLY BAG 4X6-4 MIL 

2 

EA 

2280S056 

FLANGE 3 INCH 

2 

EA 

2680S002 

HOUSING, TURRET 8 IN MACHIN 

1 

EA 

2680S030 

HOUSING, TURRET 8 IN CASTIN 

1 

EA 

2680S043 

BEARING, LINEAR (FLOATING) 

2 

EA 

2680S074 

RAIL, TURRET 

2 

EA 

2680S082 

BASEPLATE, TURRET 

1 

EA 

2680S096 

BEARING, LINEAR (FIXED) 

2 

EA 

2680S307 

NUT SPINDLE 

1 

EA 

2680S367 

WHEEL, 50 HOLE ENCODER 

1 

EA 

 

 

 

 

2680S806 

SPINDLE SUB-ASSEMBLY 

1 

EA 

R10122 

SCREW, SET M5 X 6 SS 

2 

EA 

R10124 

SCREW, M5 X 12 SOC HD CAP SS 

1 

EA 

R10658 

SPRING, SMALLEY SPIRAWAVE 

1 

EA 

R10659 

RING, SMALLEY SPIRAL 

2 

EA 

R10660 

BEARING, INA 3201J2RS 

2 

EA 

R10661 

SEAL, 15 X 32 X 7 TC TMC OI 

1 

EA 

R10662 

RING, BN-12 X 10-S TOLERANC 

2 

EA 

R4559 

ADHESIVE-ANAEROBIC THREAD G 

0.01 

EA 

R6640 

CARTON,6X3X3 200# OYS WHT 

1 

EA 

R7606 

ADHESIVE HIGH TEMP 

0.01 

ML 

2680S025 

PULLEY, SPINDLE MICRO-V 

1 

EA 

2680S380 

SHAFT, SPINDLE ISOMET 5000 

1 

EA 

2680S381 

HOUSING, SPINDLE 

1 

EA 

821523 

WASHER, M5 SS 

1 

EA 

Summary of Contents for IsoMet 5000

Page 1: ...MA112780_38 6 9 19 2011 www buehler com ...

Page 2: ...een a leading manufacturer of scientific instruments and supplies for use in materials analysis Buehler products are used throughout the world in manufacturing facilities quality laboratories and universities to analyze all types materials including Ferrous and Non ferrous metals Thermal spray coatings Printed Circuit Boards Fasteners Ceramics Composites Semiconductors Rocks Glasses Plastics Compa...

Page 3: ...dards EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN 60204 1 2006 EN61326 1 2006 Quality Assurance Underwriters Laboratories Inc ID A3104 1130 W Lake Cook Road Suite 340 Buffalo Grove IL 60089 USA This machine is CE marked Lake Bluff Illinois USA Dan Schmidt Buehler Engineering Manager Prepared by Kate Watling Technical Communicator THIS MANUAL IS A CUSTOM GENERATED DOCUMENT IT INCLUDES ALL REVISIONS ...

Page 4: ...This page was intentionally left blank iv MA112780_38 6 Original Instructions 9 19 2011 ...

Page 5: ...ands 15 Specimen Positioning 16 Hard Home 16 Specimen Loading 16 Positioning a Specimen with an Unknown Thickness without the Specimen Positioning System Installed 17 Positioning a Specimen with a Known Thickness without the Specimen Positioning System Installed 19 Positioning a Specimen with the Specimen Positioning System Installed 20 Operation 21 Cutting a Specimen and Serial Sectioning 21 Sing...

Page 6: ... 11 2695 30 Installing the Rotating Chuck 30 Removing the Automatic Blade Dressing System Catalog Number 11 2696 31 Installing the Automatic Blade Dressing System 31 Loading and Saving Methods 32 To Load a Method 32 To Save a Method 33 Warning Messages 34 Maintenance 35 Internal Coolant Lubricant Recirculating System 35 Draining the Coolant 35 Automatic Blade Dressing 36 Cleaning the Automatic Bla...

Page 7: ...2781 IsoMet 5000 Precision Saw without accessories 11 2775 IsoMet 5000 Precision Saw with accessories and external recirculating system Warranty This unit is guaranteed against defective material and workmanship for a period of 24 months or 2000 hours from the date of receipt by the customer The warranty is void if inspection shows evidence of abuse misuse unsafe use or unauthorized repair This wa...

Page 8: ...able material must not be used with the IsoMet 5000 Linear Precision Saw Maintain the IsoMet 5000 Linear Precision Saw with care Properly maintained machines are less likely to bind and are easier to control Any alteration or modification is a misuse and may result in a dangerous situation Maintain machine guards and interlocks Do not attempt to enter the cutting bay when the IsoMet 5000 Linear Pr...

Page 9: ...pped with Automatic Dressing System 11 2696 Buehler Recommended Cutting Fluid Dressing Stick 11 1190 IsoCut 7 inch Wafering Blade 11 4267 Set of 4 inch Stainless Steel Flanges 11 2689 2µm Specimen Positioning System 11 2750 3 Specimen Chucks 11 2684 1 inch Round Specimen Chuck 11 2683 Single Saddle Chuck 11 2686 Irregular Specimen Chuck DANGER indicates a hazardous situation which if not avoided w...

Page 10: ...t 5000 Linear Precision Saw for raising the hood Electrical Installation Electrical Shock Hazard Only a qualified electrical technician should perform electrical installation and maintenance Electrical Shock Hazard Do not change the power plug in any way Buehler machines are equipped with a polarized plug one blade is wider than the other and a ground pin Polarized plugs reduce the risk of electri...

Page 11: ... Remove the thumbscrew and end cap bushing from drive shaft see Figure 1 2 Install the outer flange on the end cap bushing 3 Install the blade against the outer flange 4 Slip on the inner flange on the end cap bushing 5 Tighten thumbscrew to complete the installation NOTICE To prevent misalignment and damage to the blade clean the end cap bushing screws and flanges in a mild detergent solution to ...

Page 12: ...t water Do not over fill the coolant tank The true level of the liquid is indicated on the front of the tank and not at the drain inside the cutting chamber During high frequencies of use or when using abrasive cut off wheels with the IsoMet 5000 Linear Precision Saw the coolant tank should be cleaned regularly The drain screen should be cleaned between each cut to prevent blockage For high freque...

Page 13: ... the recirculating tank 5 Connect the power cord from the saw to the 12 volt power plugs from the saw to the Connect the power cord from the saw to the 12 volt power plugs from the saw to the banana plugs on the recirculating tank see Figure 3 a Plug the BLACK banana plug into the BLACK connector b Plug the RED banana plug into the RED connector 6 Fill the recirculating tank with seven 7 gallons o...

Page 14: ...ront panel LCD will light up and scroll through the display screen Raise the hood to allow access to the cutting bay Front Panel Controls POWER OFF ON R IsoMet 5000 LINEAR PRECISION SAW 1 2 3 4 10 11 EMERGENCY STOP 0 5 6 7 8 9 The front panel consists of eleven 11 dedicated buttons five 5 software multi function softkey buttons an Emergency Stop button and a large Liquid Crystal Display LCD with b...

Page 15: ...s determined press the ZERO button and the DISTANCE REMAINING value will change to 00 indicating the SOFT HOME position Increase The Increase button will incrementally increase raise a parameter s value The maximum values for the IsoMet 5000 are BLADE SPEED 5000 rpm FEED RATE 75 in min 19 mm CUTTING DISTANCE 8 00 inches 203 mm SAMPLE THICKNESS 985 inch 25 mm SPECIMEN QUANTITY 100 BLADE THICKNESS 0...

Page 16: ...wered off it will return to the PAUSE MODE when powered back on Press the CUTTING CYCLE button to continue operation Directional Buttons Directional X X X axis Directional buttons will move the Specimen Positioning System to the left or right These buttons are primarily used to position the specimen for cutting Directional Y Y Y axis Directional buttons will move the Blade Turret backward or forwa...

Page 17: ...0in CUTTING CYCLE ON BLADE MOTOR ON PUMP MOTOR ON FEED MOTOR ON L1 BLADE SPEED FEED RATE and DISTANCE REMAINING parameter fields BLADE SPEED FEED RATE CUTTING LENGTH Press the SCROLL button to display the CUTTING LENGTH parameter SAMPLE THICKNESS SPECIMEN QUANTITY BLADE THICKNESS Continue to press the SCROLL button to display the remaining parameter fields Softkey Buttons activate or deactivate a ...

Page 18: ...r ON and OFF This is the only function that will work while the hood is open Button 4 FEED MOTOR toggles the feed motor ON and OFF FEED MOTOR can be used to position the blade and will only operate when the blade is rotating Button 5 Scrolls the LCD Screen between Screen L1 Screen L2 Screen L3 and Screen L4 Pause CUTTING CYCLE To pause the cutting cycle press the CUTTING CYCLE button once The FEED...

Page 19: ...d pauses the cutting cycle Button 2 ROTATING CHUCK toggles the rotating chuck ON and OFF The chuck will rotate at a constant speed Button 3 SOFT START selects the Soft Start option This will slow the selected FEED RATE for the first 06 inch 1 52 mm of a cut Button 4 SOFT STOP selects the Soft Stop option This will slow the selected FEED RATE for the last 25 inch 6 35 mm of a cut Button 5 Scrolls t...

Page 20: ...pauses the cutting cycle Button 2 DRESS BLADE sets the correct blade dressing parameters and activates the automatic dressing mechanism if attached Button 3 UNITS toggles between METRIC and IMPERIAL units of measure Button 4 LANGUAGE allows the operator to select a language from the list The languages currently available are English French German Spanish Portuguese Japanese Chinese Korean Button 5...

Page 21: ... Screen Commands Button 1 MEMORY LOAD will change the LCD Screen to add or load a method to the IsoMet 5000 See Loading a Method on page 32 for more details Button 2 MEMORY SAVE will save a method to the IsoMet 5000 See Saving a Method on page 33 for more details Button 3 Not in use in the L4 Screen Button 4 DATUM toggles the Datum option ON and OFF If SPECIMEN QUANTITY is zero 0 then DATUM ON wil...

Page 22: ...ools 2 Close the hood 3 Press and hold the HOME button for 10 seconds Hard Home will display in the center location The turret will move towards the back of the saw and the precision positioning device will retract into its housing Specimen Loading Several chucks are available to hold specimen of many different sizes and shapes Select the proper chuck for the particular application and attach it t...

Page 23: ... 00 mm BLADE SPEED 600 rpm FEED RATE 75 in min DISTANCE REMAINING 00 in d Turn the hand crank counter clockwise until the blade travels the width of the cut see Figure 8 e Look at the REMAINING DISTANCE field on the LCD screen The value displayed is how long the cut will be without the minus sign BLADE SPEED 600 rpm FEED RATE 75 in min DISTANCE REMAINING 60 in 3 Program this REMAINING DISTANCE val...

Page 24: ...der REMAINING DISTANCE does not have to equal 00 in or 00 mm after repositioning the blade 5 Reposition the specimen and tighten the vise to prevent the specimen from moving Figure 5 Positioning the specimen Figure 6 Blade behind the specimen Figure 7 Blade almost touching the specimen Figure 8 Blade traveling the width of the cut ...

Page 25: ...nd tighten the vise to prevent the specimen from moving 5 Press the ZERO button on the control panel and the DISTANCE REMAINING field value will display 00 in or 00 mm 6 Program the known distance into the CUTTING LENGTH field a Press the SCROLL button until the CUTTING LENGTH parameter field is highlighted b Use the INCREASE or DECREASE buttons to change the value to equal the REMAINING DISTANCE ...

Page 26: ...ED RATE 75 in min DISTANCE REMAINING 60 in 3 Program this REMAINING DISTANCE value into the CUTTING LENGTH field Note The DISTANCE REMAINING parameter field will change to the CUTTING LENGTH parameter field when highlighted with the SCROLL button BLADE SPEED 600 rpm FEED RATE 75 in min CUTTING LENGTH 60 in a Press the SCROLL button until the CUTTING LENGTH parameter field is highlighted b Use the ...

Page 27: ... damage Efforts to defeat the safety interlock could result in personal injury and void warranty Single Cut without the Specimen Positioning System 1 Adjust the BLADE SPEED FEED RATE CUTTING LENGTH SAMPLE THICKNESS and BLADE THICKNESS Press the SCROLL button until the desired parameter is highlighted and adjust the parameter values using the INCREASE or DECREASE buttons 2 Adjust SPECIMEN QUANTITY ...

Page 28: ...lade will begin to rotate at the selected speed the coolant will begin to flow and the automatic feed will begin to advance The SPECIMEN QUANTITY parameter field will display 1 of 1 as the number of cuts The blade advances to cut the specimen determined by the CUTTING LENGTH parameter value As the blade advances the numerical value on the display screen will start to decrease 9 When the DISTANCE R...

Page 29: ... speed the coolant will begin to flow and the automatic feed will begin to advance The SPECIMEN QUANTITY parameter field will display the first cut as DATUM CUT then will display 1 of 1 as the number of cuts For Asian languages the DATUM CUT will be displayed as a zero 0 The blade will advance to cut the specimen As the blade advances the numerical value on the display screen will start to decreas...

Page 30: ...e ON position The blade will begin to rotate at the selected speed the coolant will begin to flow and the automatic feed will begin to advance The SPECIMEN QUANTITY parameter field will display the number of cuts 1 of 2 of 3 of etc as the cuts are made to the specimen The blade advances to cut the specimen determined by the CUTTING LENGTH parameter value As the blade advances the numerical value o...

Page 31: ... coolant will begin to flow and the automatic feed will begin to advance The SPECIMEN QUANTITY parameter field will display the first cut as DATUM CUT then will display the number of cuts 1 of 2 of 3 of etc as the cuts are made to the specimen For Asian languages the DATUM CUT will be displayed as a zero 0 The blade will advance to cut the specimen As the blade advances the numerical value on the ...

Page 32: ...s to manually cut a specimen Method 1 1 Mount the specimen as previously described 2 Press the BLADE MOTOR and PUMP MOTOR buttons to the ON position 3 Adjust the BLADE SPEED to the desired rpms 4 Manually turn the crank to cut the specimen 5 Retract the blade when the cut is complete 6 Press the BLADE MOTOR and PUMP MOTOR buttons to the OFF position Method 2 1 Mount the specimen as previously desc...

Page 33: ...dressing exposes the abrasive grain to ensure free cutting New wafering blades should be dressed several times and older blades dressed as required based on the specimen material properties The IsoMet 5000 is shipped with the Automatic Blade Dressing attachment adjusted for a 7 inch diameter blade When a different diameter blade is installed the Automatic Blade Dressing attachment must be readjust...

Page 34: ... into the dressing stick Continue to cut by advancing the blade forward into the piece and press the FEED MOTOR button to the ON position If the Automatic Dressing System is attached and a dressing stick is present advance to the L3 Screen and press the DRESS BLADE button If not cutting this will automatically run the blade at the proper rpm and activate the lubricant The Automatic Dressing System...

Page 35: ...to the Rotating Chuck The bottom power socket connects to the Automatic Blade Dressing Figure 12 IsoMet Power Sockets Removing the Specimen Position System Catalog Number 11 2699 1 Turn OFF the IsoMet 5000 2 Disconnect the power cable from the control housing 3 Remove the specimen 4 Turn the large brass thumbscrew located under the unit counter clockwise 5 Slide the whole unit off the T slot bed 6...

Page 36: ...ing System close to the cutting area 8 Tighten the large brass nut with the wrench provided until tight 9 Uncap the bottom power socket 10 Insert the plug and secure it Removing the Rotating Chuck Catalog Number 11 2695 1 Turn OFF the IsoMet 5000 2 Use an allen wrench 4 metric to loosen the two 2 mounting screws 3 Disconnect the plug from the control panel 4 Recap the middle power socket Installin...

Page 37: ...r socket Installing the Automatic Blade Dressing System 1 Turn OFF the IsoMet 5000 2 Clean the top of the turret of all cutting materials and fluids 3 Place the Automatic Blade Dressing unit with the mounting flange down and to the right 4 Align the mounting holes 5 Insert the screws and tighten 6 Uncap the power socket receptacle 7 Insert the power plug and secure it 8 Attach a dressing stick usi...

Page 38: ...The screen will change to display MEMORY LOAD MEMORY SAVE and DATUM OFF or ON BLADE SPEED 4250rpm FEED RATE 64in min DISTANCE REMAINING 1 00in MEMORY LOAD MEMORY SAVE DATUM OFF L4 1 Press the MEMORY LOAD button The screen will change to BLADE SPEED 4250rpm FEED RATE 64in min DISTANCE REMAINING 1 00in NEXT METHOD PREVIOUS METHOD LOAD METHOD B1 EXIT The NEXT button will increase the B or U method nu...

Page 39: ...MORY LOAD MEMORY SAVE DATUM OFF L4 1 Press the MEMORY SAVE button The screen will change to BLADE SPEED 4250rpm FEED RATE 64in min DISTANCE REMAINING 1 00in NEXT METHOD PREVIOUS METHOD U1 EXIT SAVE METHOD The NEXT button will increase the B or U method number The PREV button will decrease the B or U method number The SAVE button will store the operating parameters at the displayed values The EXIT ...

Page 40: ...e travel Use the hand crank to reposition the blade BLADE PINCHED Indicates that during cutting the blade became pinched by the specimen and the cutting operation has automatically shut off Carefully retract the blade and check the specimen fixture EMERGENCY STOP Indicates the Emergency Stop button has been pressed 1 Examine the machine for problems 2 Rotate the Emergency Stop button counter clock...

Page 41: ...Discard and replace the coolant and or lubricant when it becomes contaminated with abrasive residue or debris Follow the mixing directions for the Buehler recommended cutting fluid as indicated on the cutting fluid container Draining the Coolant While the machine is not in use remove the coolant tank remove the lid and pour the coolant in an appropriate container 1 Lift the hood 2 Pull off the Coo...

Page 42: ... light oil Do not use WD40 5 Carefully align T mount and push it back into the housing Checking the Blade Motor Total Hours To check the blade motor total operating time in hours POWER OFF ON IsoMet 5000 LINEAR PRECISION SAW R Figure 13 Hidden Button on the Front Display Panel 1 There is a hidden non tactile button located on the front display panel 2 Power off the IsoMet 5000 3 Press and hold the...

Page 43: ...e CUTTING DISTANCE The DISTANCE REMAINING may be 00 or less Increase the DISTANCE REMAINING The ARM LIMIT switch may be activated Deactivate the ARM LIMIT switch The bed has rust on it Improper coolant mixture Check the coolant for proper mixture The hood has been closed too long with moisture build up Open hood and keep hood open when not in use The Specimen Positioning System does not move Cable...

Page 44: ...IsoMet 5000 Drawings Note Drawings and Parts List are subject to change without notice 38 MA112780_38 6 Original Instructions 9 19 2011 Figure 14 Control Housing Sub Assembly Diagram 2780S803 ...

Page 45: ...IsoMet 5000 Drawings Note Drawings and Parts List are subject to change without notice 39 MA112780_38 6 Original Instructions 9 19 2011 Figure 15 Hood Sub Assembly Diagram 2680S802 ...

Page 46: ...IsoMet 5000 Drawings Note Drawings and Parts List are subject to change without notice 40 MA112780_38 6 Original Instructions 9 19 2011 Figure 16 Turret Sub Assembly Diagram 2780S800 ...

Page 47: ...IsoMet 5000 Drawings Note Drawings and Parts List are subject to change without notice 41 MA112780_38 6 Original Instructions 9 19 2011 Figure 17 Spindle Sub Assembly Diagram 2680S806 ...

Page 48: ...IsoMet 5000 Drawings Note Drawings and Parts List are subject to change without notice 42 MA112780_38 6 Original Instructions 9 19 2011 Figure 18 Turret Core Sub Assembly Diagram 2780S805 ...

Page 49: ...IsoMet 5000 Drawings Note Drawings and Parts List are subject to change without notice 43 MA112780_38 6 Original Instructions 9 19 2011 Figure 19A Feed Screw Sub Assembly Diagram 2780S801 Part 1 ...

Page 50: ...IsoMet 5000 Drawings Note Drawings and Parts List are subject to change without notice 44 MA112780_38 6 Original Instructions 9 19 2011 Figure 19B Feed Screw Sub Assembly Diagram 2780S801 Part 2 ...

Page 51: ...IsoMet 5000 Drawings Note Drawings and Parts List are subject to change without notice 45 MA112780_38 6 Original Instructions 9 19 2011 Figure 20 Pump Assembly Exploded Diagram 2780S804 ...

Page 52: ...IsoMet 5000 Drawings Note Drawings and Parts List are subject to change without notice 46 MA112780_38 6 Original Instructions 9 19 2011 Figure 21 IsoMet 5000 Top View of Assembly Diagram 2780900B ...

Page 53: ...IsoMet 5000 Drawings Note Drawings and Parts List are subject to change without notice 47 MA112780_38 6 Original Instructions 9 19 2011 Figure 22 Bottom View of IsoMet 5000 Assembly Diagram 2780900C ...

Page 54: ...IsoMet 5000 Drawings Note Drawings and Parts List are subject to change without notice 48 MA112780_38 6 Original Instructions 9 19 2011 Figure 23 IsoMet 5000 Electrical Diagram 2780900E ...

Page 55: ...IsoMet 5000 Drawings Note Drawings and Parts List are subject to change without notice 49 MA112780_38 6 Original Instructions 9 19 2011 Figure 24 IsoMet 5000 Packaging Diagram 2780900D ...

Page 56: ...ROPE 0 EA R9008C CORD IEC POWER U K 0 EA R9008D CORD IEC POWER JAPAN 0 EA 112683 SINGLE SADDLE CHUCK STN ST 1 EA IS112682 INSTRUCTIONS 112682_83_84_85_86 1 EA L112683 LABEL FOR 112683 1 EA R8095 LABEL A SIZE 1 EA R10002 SCREW M5 X 20 SOC SS 2 EA R10474 SCREW M5 X 30 SOC HD CAP SS 2 EA R6106 CARTON 4X3X3 200 OYS WHT 1 EA R6332 POLY BAG 3X4 4 MIL 1 EA R9703 KEY HEX 4MM STL 1 EA 2680S291 BASE SADDLE ...

Page 57: ... 112696 AUTOMATIC DRESSING SYSTEM 1 EA L112696 LABEL FOR 112696 1 EA R8095 LABEL A SIZE 1 EA R0585 TIE STRAP 10X4IN 1 EA R10097 SWITCH LIMIT 1A 12VAC 1 EA R10123 SCREW SET M5 X 12 SS 1 EA R10140 MOTOR GEAR 19VDC 41 3RPM 1 EA R10219 SCREW SET M4 X 6 SOC SS 2 EA R10222 SCREW M4 X 12 PH PAN SS 7 EA R10223 SCREW M4 X 30 PH PAN SS 1 EA R10225 SPRING 1 8DIA X1 2LGX 016W 1 EA R10229 SHAFT 25 DIA X 4 5 LG...

Page 58: ...ISOCUT WAFERING BLADE 7X 02 1 EA 2780S911 ISOMET 5000 UNIT ASSEMBLY 1 EA AK 207 ACCESSORY KIT F 112680 1127 1 EA LAK 207 LABEL FOR AK 207 1 EA R8095 LABEL A SIZE 1 EA MA114207 SHEET INSTRUCTION 7 C O WHE 1 EA R6743 CARTON BOOKFOLD 1 EA R6744 PAD 4 EA 114207010 CUT OFF WHEELS 7X 030X1 2 0 2 BX 114217010 CUT OFF WHEELS 7X 030X1 2 0 2 BX B703342 SCREW M8 X 12 SOC HD CAP SS 2 EA R10106 SPRING GAS 2 EA...

Page 59: ...16 PAN PHIL S 4 EA R8095 LABEL A SIZE 1 EA R8383 O RING 187 ID X 056 C S D 9 EA R9001 BUSHING CORD 090 265DIA 1 EA 2680S249 NUT M6 TEE 1 EA 2680S313 KNOB BRASS X TABLE 1 EA 2680S315 GEAR DRIVE X TABLE 1 EA 2680S316 ARM SPRING RETURN X TABLE 1 EA 2680S317 ARM X TABLE 1 EA 2680S379 X TABLE CAST HOUSING 1 EA 2680S373 CASTING X TABLE 1 EA 2680S384 X TABLE LEAD SCREW NUT 1 EA 2680S387 X TABLE SPLINE SH...

Page 60: ...9978 HINGE ISOMET 4000 2 EA 2680S075 MOUNT HOOD 1 EA 2680S077 WALL BACK ISOMET 4000 1 EA 2680S081 HOOD ISOMET 4000 1 EA 2680S103 BRACKET MOUNTING HOOD 1 EA 2680S104 CAP MAGNET 1 EA 2680S105 HANDLE HOOD ISOMET 4000 1 EA 2680S295 BALL STUD SS 2 EA 2680S302 SHIM HOOD 2 EA 5050S123 MAGNET RARE EARTH PC MET 1 EA 2680S807 PUMP SUB ASS Y ISOMET 4K 5K 1 EA C1600300 CABLE TIE WHITE 92M 6 EA R0414 WIRE 16 B...

Page 61: ...TED RED 1 EA R10170 KEY HEX 5MM LOOPED T HANDL 1 EA R10211 SCREW M5 X 10 PHIL PAN HD ZI 26 EA R10213 SCREW SET M5 X 5 SOC SS 1 EA R10216 SCREW M6 X 20 SOC SS 8 EA R10220 SCREW M3 X 20 PH PAN SS 1 EA R10229 SHAFT 25 DIA X 4 5 LG SS 1 EA R10237 SCREW M5 X 12 PHIL PAN HD SS 6 EA R10238 SCREW M5 X 16 PHIL PAN HD SS 3 EA R10240 SCREW M5 X 16 SOC HD SS 6 EA R10252 PLUG MODULAR JACK 6PIN 0 EA R10254 NUT ...

Page 62: ...1790S062 PLATE BILINGUAL CAUTION 1 EA 2150S150 RATING PLATE SMALL SELF A 1 EA 2680S061 SEAL TOP 1 EA 2680S062 SEAL CENTER 1 EA 2680S063 SEAL LOWER 1 EA 2680S083 BACKPLATE ELECTRICAL 1 EA 2680S084 HOUSING MAIN 1 EA 2680S050 HOUSING MAIN CASTING 1 EA 2680S118 TRAY WIRE 1 EA 2680S119 BRACKET MOUNTING POWER SUP 2 EA 2680S130 NOZZLE WATER 1 EA 2680S133 BRACKET ARM WATER SUPPLY 1 EA 2680S139 NOSE WATER ...

Page 63: ...AD 1 EA 112282 FLANGE SET 3 SET OF 2 1 EA L112282 LABEL FOR FLANGES 3 1 EA R8095 LABEL A SIZE 1 EA R6316 POLY BAG 4X6 4 MIL 2 EA 2280S056 FLANGE 3 INCH 2 EA 2680S002 HOUSING TURRET 8 IN MACHIN 1 EA 2680S030 HOUSING TURRET 8 IN CASTIN 1 EA 2680S043 BEARING LINEAR FLOATING 2 EA 2680S074 RAIL TURRET 2 EA 2680S082 BASEPLATE TURRET 1 EA 2680S096 BEARING LINEAR FIXED 2 EA 2680S307 NUT SPINDLE 1 EA 2680S...

Page 64: ...ALLON 1 EA R8941 SCREW M5 X 20 PHIL FL SS 4 EA R8946 SCREW 4 40 X 3 8 SS 2 EA 2680S029 PULLEY MICRO V 500 BORE 1 EA 2680S129 MOTOR TURRET 1 1 2 H P 1 EA 2680S221 MOUNT MOTOR 1 EA 2680S222 PLATE MOTOR MOUNT 1 EA 2680S367 WHEEL 50 HOLE ENCODER 1 EA 2680S368 FAN 1 EA 2680S370 MACHINED ENCODER ENCLOSURE 1 EA 2680S369 CASTING ENCODER ENCLOSURE 1 EA 2680S371 CLAMP ENCODER WHEEL 1 EA 2780S009 POWER FEED ...

Page 65: ...D 2 EA R4017A ADHESIVE SEAL CLEAR RTV 11 0 01 TB R9226 TAPE FOAM 1 8 X 3 8 W 21 IN R9335 PUSHBUTTON EMERGENCY STOP 1 EA R9336 CONTACT BLOCK FOR R9335 1 EA 2480S074 CONNECTOR CABINET PUMP 1 EA 2680S073 HOUSING CONTROL PANEL 1 EA 2680S048 HOUSING CONTROL PANEL CAST 1 EA 2680S521 CABLE BLADE DRESSING INHOU 1 EA 2780S505 NAMEPLATE ISOMET 5000 NEW 1 EA 2780S509 CABLE X1 LOGIC TO HOOD SWI 1 EA 2780S512 ...

Page 66: ...IsoMet 5000 Accessory Drawings Note Drawings and Parts List are subject to change without notice 60 MA112780_38 6 Original Instructions 9 19 2011 Figure 25 Automatic Dressing System Diagram ...

Page 67: ...IsoMet 5000 Accessory Drawings Note Drawings and Parts List are subject to change without notice 61 MA112780_38 6 Original Instructions 9 19 2011 Figure 26 Automatic Dressing System Diagram Detail A ...

Page 68: ...IsoMet 5000 Accessory Drawings Note Drawings and Parts List are subject to change without notice 62 MA112780_38 6 Original Instructions 9 19 2011 Figure 27 Specimen Positioning System Assembly Diagram ...

Page 69: ...IsoMet 5000 Accessory Drawings Note Drawings and Parts List are subject to change without notice 63 MA112780_38 6 Original Instructions 9 19 2011 Figure 28 X Table Assembly Diagram 11 2750 Part A ...

Page 70: ...IsoMet 5000 Accessory Drawings Note Drawings and Parts List are subject to change without notice 64 MA112780_38 6 Original Instructions 9 19 2011 Figure 29 X Table Assembly Diagram 11 2750 Part B ...

Page 71: ...IsoMet 5000 Accessory Drawings Note Drawings and Parts List are subject to change without notice 65 MA112780_38 6 Original Instructions 9 19 2011 Figure 30 Specimen Positioning System Diagram ...

Page 72: ...IsoMet 5000 Accessory Drawings Note Drawings and Parts List are subject to change without notice 66 MA112780_38 6 Original Instructions 9 19 2011 Figure 31 Precision Table Sub Assembly Diagram 2780901B ...

Page 73: ... Fe2O3 Series 10 LC Low 1500 1 00 0 50 13 mm B10 Nickel zinc ferrite Fe2O3 Series 10 LC Low 1500 1 00 0 50 13 mm B11 Partially stabilized zirconia ZrO2 Series 15 LC Low 2500 1 15 0 40 10 mm B12 Printed circuit boards 11 4217 Abrasive Wheel 4000 1 15 0 40 10 mm B13 Sapphire Al2O3 Series 15 LC Low 1500 1 15 0 40 10 mm B14 Silicon carbide SiC Series 15 LC Low 2500 1 00 0 50 13 mm B15 Thermal spray co...

Page 74: ...rasive wheel 4000 1 15 0 40 10 mm B33 Turbine blades ferrous base 11 4207 Abrasive wheel 4000 1 15 0 40 10 mm B34 Turbine blades Titanium 114 217 Abrasive wheel 4000 1 15 0 40 10 mm B35 Zinc 11 4217 Abrasive wheel 4000 1 15 0 40 10 mm 1 0 29 6 mm x 125 3 mm rectangular section 2 0 67 17 mm diameter 3 0 570 15 mm diameter 4 0 74 19 mm diameter 5 1 25 mm x 25 6 mm rectangular section 6 0 375 0 95 mm...

Page 75: ...er ca Email info buehler ca Buehler Canada Service 10 Carlow Court 2 Whitby Ontario L1N 9T7 Tel 800 268 3593 905 201 4686 Fax 905 201 4683 Email info buehler ca Buehler UK Service 101 Lockhurst Lane Coventry CV6 5SF England Tel 44 0800 707 6273 Fax 44 0800 707 6724 Buehler United Kingdom Website www buehler co uk E mail sales buehler co uk Service E mail service buehler co uk Buehler France Tel 33...

Page 76: ...Notes 70 MA112780_38 6 Original Instructions 9 19 2011 ...

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