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Budgit LOAD LIFTER 622 Series, Operating, Maintenance & Parts Manual, Page: 8 / 10

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Budgit LOAD LIFTER 622 Series Operating, Maintenance & Parts Manual Download Page 8

KEY

NO.

NO

REQ’D

DESCRIPTION

PART NUMBER

RATED LOAD - tons (kg)

1/2 (500)

1 (1000)

2 (2000)

3 (3000)

5 (5000) 10 (10000)

622-1

1

Handwheel Cover w/ Studs

22910Y 22791Y

22812Y

622-2

1

Handwheel

22911

22792

22813

622-3

1

Brake Set (2 Friction Washers, Ratchet & Hub)

22912

22793

22814

622-4

1

Handwheel Side Plate (includes Bearing Race, Pawl &   

Pawl Spring)

22913

22794

22925

22931

22935

622-5

1

Geared Side Plate (includes Bearing Race,

2 Bushings & 3 Studs)

22914

22261

22262

22263

22936

622-6

1

Main Hardware Set (2 Gear Cover Nuts, 3 Handwheel  

Cover Nuts and Lockwashers, 6 Side Plate Nuts and   

Lockwashers)

22775

22796

22817

622-7

1

Gear Cover w/ Studs

22915Y 22797Y

22818Y

622-8

1

Gear Set

22916

22798

22819

622-10

1

Pinion Shaft

22917

22800

22821

622-11

1

Pinion and Liftwheel Hardware Kit (Pinion Shaft Nut,  

Cotter Pin and Liftwheel Snap Ring)

22918

22801

22822

622-12

1

Liftwheel Roller Kit (66 Rollers for 1/2 ton, 60 Rollers  

for 1 ton, 70 Rollers for 2, 3, 5 & 10 ton)

22781

22802

22823

622-13

1

Liftwheel (includes 2 Bearing Races)

22919

22803

22824

622-14

1

Stripper

22920

22804

22825

622-15

1

Loose End Pin (includes 2 Cotter Pins)

22921

22805

22927

622-16

1

Chain Guide Roller

22922

22806

22827

622-17

1

Upper Hook Assembly (includes Hook w/ Latch, Hook  

Block, Clevis Pin & Cotter Pin for 1/2, 1 & 2 ton; Hook  

w/ Latch, Hook Block, Bearing Balls & Set Screw for 3

& 5 ton)

22923

22807

22830

22836

22847

—

622-18

1

Lower Hook Assembly (includes Hook w/ Latch, Hook  

Block, Screw, Nut & Cotter Pin)

22787

22808

22831

—

—

—

622-19

1

Latch Kit (Latch, Spring & Rivet)

22928

22929

22930

22933

22934

22937

622-20

2

Gear Cage w/ Bushings

22924

22264

22265

622-21

1

Load Chain (Specify Lift or Length Req’d)

85834

85959

85960

622-22

-

Hand Chain (Specify Lift or Length Req’d)

85832

622-23

-

Warning Tube

946735

622-24

1

Label Set (Capacity & Warning Labels & 8 Drive  

Screws)

22603Y 22604Y 22608Y 22609Y 22610Y

22611Y

622-25

1

Hand Chain Connecting Link

661019

622-26

1

Dead End Kit (includes 2 Anchor Plates, Stud, Nut & 2  

Snap Rings)

—

—

—

22839

—

622-28

1

Sheave Shaft

—

—

—

22841

—

622-29

1

Sheave Wheel

—

—

—

22842

—

622-30

1

Sheave Shaft Hardware Kit (29 Rollers & 2 Snap Ring)

—

—

—

22844

22850

—

622-31

1

Lower Hook Assembly (includes Hook Block, Hook w/  

Latch, Bearing Balls, Set Screw & 2 Snap Rings)

—

—

—

—

—

—

622-36

1

Hoist Hanger Kit (Hanger Pin & 2 Cotter Pins)

—

—

—

—

—

22864

622-38

11

Dead End Kit (Stud, Nut & Cotter Pin)

—

—

—

—

—

22866

622-39

1

Friction Washer

22867

22868

22869

622-40

1

Hoist Hanger Assembly (includes Hanger, Sheave  

Wheel, Hook w/ Latch, Hook Block, Dead End Anchor,  

Shafts & Snap Rings

—

—

—

—

—

22938

622-41

1

Lower Hook Block Assembly (includes Hook Block,  

Hook w/ Latch, Sheave Wheels, Shafts & Snap Rings)

—

—

—

—

—

22939

8

Hand Chain Connecting Link

Dead End Kit (includes 2 Anchor Plates, Stud, Nut & 2  

Label Set (Capacity & Warning Labels & 8 Drive  

Load Chain (Specify Lift or Length Req’d)

Hand Chain (Specify Lift or Length Req’d)

Lower Hook Assembly (includes Hook w/ Latch, Hook  

22787

22923

22805

22806

22823

22824

22822

22823

Latch Kit (Latch, Spring & Rivet)

Gear Cage w/ Bushings

Load Chain (Specify Lift or Length Req’d)

Hand Chain (Specify Lift or Length Req’d)

Label Set (Capacity & Warning Labels & 8 Drive  

Lower Hook Assembly (includes Hook w/ Latch, Hook  

Block, Screw, Nut & Cotter Pin)

Latch Kit (Latch, Spring & Rivet)

Gear Cage w/ Bushings

Load Chain (Specify Lift or Length Req’d)

Hand Chain (Specify Lift or Length Req’d)

w/ Latch, Hook Block, Bearing Balls & Set Screw for 3

Lower Hook Assembly (includes Hook w/ Latch, Hook  

Block, Screw, Nut & Cotter Pin)

Latch Kit (Latch, Spring & Rivet)

Upper Hook Assembly (includes Hook w/ Latch, Hook  

Block, Clevis Pin & Cotter Pin for 1/2, 1 & 2 ton; Hook  

w/ Latch, Hook Block, Bearing Balls & Set Screw for 3

Lower Hook Assembly (includes Hook w/ Latch, Hook  

Upper Hook Assembly (includes Hook w/ Latch, Hook  

Block, Clevis Pin & Cotter Pin for 1/2, 1 & 2 ton; Hook  

w/ Latch, Hook Block, Bearing Balls & Set Screw for 3

22922

Upper Hook Assembly (includes Hook w/ Latch, Hook  

Block, Clevis Pin & Cotter Pin for 1/2, 1 & 2 ton; Hook  

22781

22919

22920

22804

22921

22805

22922

22800

22918

22802

22803

22797Y

22798

22800

22818Y

22819

22931

22263

22817

22818Y

22814

22931

22936

Warning Tube

622-24

Label Set (Capacity & Warning Labels & 8 Drive  

622-25

Hand Chain Connecting Link

Dead End Kit (includes 2 Anchor Plates, Stud, Nut & 2  

Sheave Shaft Hardware Kit (29 Rollers & 2 Snap Ring)

Lower Hook Assembly (includes Hook Block, Hook w/  

Latch, Bearing Balls, Set Screw & 2 Snap Rings)

622-36

Hoist Hanger Kit (Hanger Pin & 2 Cotter Pins)

622-38

Dead End Kit (Stud, Nut & Cotter Pin)

1

Friction Washer

Lower Hook Assembly (includes Hook Block, Hook w/  

Sheave Shaft Hardware Kit (29 Rollers & 2 Snap Ring)

Lower Hook Assembly (includes Hook Block, Hook w/  

Latch, Bearing Balls, Set Screw & 2 Snap Rings)

Hoist Hanger Kit (Hanger Pin & 2 Cotter Pins)

Sheave Shaft Hardware Kit (29 Rollers & 2 Snap Ring)

Lower Hook Assembly (includes Hook Block, Hook w/  

Latch, Bearing Balls, Set Screw & 2 Snap Rings)

Hoist Hanger Kit (Hanger Pin & 2 Cotter Pins)

Hand Chain Connecting Link

Hand Chain Connecting Link

Hand Chain Connecting Link

Dead End Kit (includes 2 Anchor Plates, Stud, Nut & 2  

622-30

622-29

1

622-29

622-30

622-30

Hand Chain Connecting Link

Dead End Kit (includes 2 Anchor Plates, Stud, Nut & 2  

Snap Rings)

1

Sheave Shaft

Sheave Wheel

622-30

Sheave Shaft Hardware Kit (29 Rollers & 2 Snap Ring)

Lower Hook Assembly (includes Hook Block, Hook w/  

622-30

Dead End Kit (includes 2 Anchor Plates, Stud, Nut & 2  

Snap Rings)

Sheave Shaft

Sheave Wheel

Sheave Shaft Hardware Kit (29 Rollers & 2 Snap Ring)

Lower Hook Assembly (includes Hook Block, Hook w/  

Dead End Kit (includes 2 Anchor Plates, Stud, Nut & 2  

1

622-30

622-30

Lower Hook Assembly (includes Hook Block, Hook w/  

Dead End Kit (includes 2 Anchor Plates, Stud, Nut & 2  

Snap Rings)

1

Sheave Shaft

1

Sheave Wheel

622-30

1

Sheave Shaft Hardware Kit (29 Rollers & 2 Snap Ring)

Snap Rings)

Snap Rings)

1

1

Sheave Shaft

Sheave Wheel

Sheave Shaft Hardware Kit (29 Rollers & 2 Snap Ring)

Snap Rings)

Snap Rings)

Hand Chain Connecting Link

1

1

622-29

622-30

Hand Chain Connecting Link

1

622-29

622-30

Hand Chain Connecting Link

622-30

Summary of Contents for LOAD LIFTER 622 Series

Page 1: ...is manual for future reference and use Forward this manual to operator Failure to operate equipment as directed in manual may cause injury Before using the hoist fill in the information below Model No Serial No Purchase Date Manual No 622Y 1 Tons 1 2 1 2 3 5 10 Kgs 500 1000 2000 3000 5000 10 000 LOAD LIFTER inspecting maintaining and operating this hoist ollow all instructions and warnings for ins...

Page 2: ...d and not supporting any part of the load 7 DO closed and not supporting any part of the load DO closed and not supporting any part of the load make sure that load is free to move and will closed and not supporting any part of the load make sure that load is free to move and will closed and not supporting any part of the load clear all obstructions DO take up slack chain carefully check load balan...

Page 3: ...Operation After opening the carton the hoist should be carefully inspected for damage which may have occurred during shipment or han dling Check the hoist frame for dents or cracks and inspect the load chain for nicks and gouges If shipping damage has oc curred refer to the packing list envelope on the carton for claim unauthorized person or use of non BUDGIT replacement parts voids the guarantee ...

Page 4: ...g g Free movement of the pawl on the pawl stud Also apply a thin coat of lubricant to the pawl stud see page 6 before re c Inspect for wear on the tip of the pawl teeth of the ratchet and pockets of the liftwheel and handwheel d Loose or missing bolts nuts pins or rivets e Inspect brake components for worn glazed or contaminated friction discs and scoring of the handwheel hub ratchet and friction ...

Page 5: ... of hook knob 10 ton hook block pin 10 ton and hanger When the hoist is disassembled for periodic inspections check the pawl for free movement and apply a light coat of WD 40 WD 40 Co lubricant to the pawl stud When the hoist is disassembled for cleaning or repairs the following locations should be lubricated using approximately 1 oz 29 5mL per hoist of Molykote BR 2 S Dow Corning Corp grease or e...

Page 6: ...using leaving approxi mately 1 2 12 7mm of the pin protruding from the geared side plate 622 5 Loop the chain making sure there are no twists up to the loose end pin and slide the pin through the last link of the chain Slide the loose end pin into hole in the handwheel side plate 622 4 until the cotter pin hole is visible Secure the loose end pin by reinstalling the cotter pin and spreading the le...

Page 7: ...ent parts Parts may Using commercial or other manufacturer s parts to repair the BUDGIT Series 622 Hoist may cause load loss WARNING Using commercial or other manufacturer s parts to Parts should be ordered from BUDGIT s Master Parts Depots con veniently located throughout the United States and Canada Refer to the inside of the front cover of this manual to locate the Master that may be damaged or...

Page 8: ...Nut Cotter Pin Latch Kit Latch Spring Rivet Gear Cage w Bushings Load Chain Specify Lift or Length Req d Hand Chain Specify Lift or Length Req d w Latch Hook Block Bearing Balls Set Screw for 3 Lower Hook Assembly includes Hook w Latch Hook Block Screw Nut Cotter Pin Latch Kit Latch Spring Rivet Upper Hook Assembly includes Hook w Latch Hook Block Clevis Pin Cotter Pin for 1 2 1 2 ton Hook w Latch...

Page 9: ...28608 1 pint 5L can 28619 1 gal 3 8L can 622 40 10 ton Hoist Hanger Assembly Except for Latch Kit Hoist Hanger Kit Dead End Kit individual parts are not available for repairs 622 40 10 ton Hoist Hanger Assembly Except for Latch Kit Hoist Hanger Kit Dead End Kit individual parts are not available for repairs 3 5 T on Lower Hook Block 1 2 1 2 T on Lower Hooks 1 2 1 2 T on Upper Hooks 3 5 T on Upper ...

Page 10: ...ly with and require its employees to comply with directions set forth in instructions and manuals furnished by Seller and shall use and require its employees to follow such instruc tions and manuals and to use reasonable care in the use and THOSE TERMS ARE DEFINED IN SECTION 2 715 OF THE Buyer shall comply with and require its employees to comply with UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE ...

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