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RECOMMENDED SPARE PARTS

To insure continued operation, it is recommended that two friction
washers for each Series 622 Hand Hoist in service, Key No. 622-
39, be kept on hand at all times to replace friction washers that are
worn, contaminated or glazed.  See below for ordering information.

PREVENTIVE MAINTENANCE

In addition to the periodic inspection procedure, a preventive main-
tenance program should be established to prolong the useful life of
the hoist and maintain its dependability and continued safe use.
The program should include the periodic inspections with particular
attention being paid to the lubrication of various components using
the recommended lubricants.

TESTING

Before using, all altered, repaired or used hoists that have not been
operated for the previous 12 months should be tested by the user
for proper operation.  First, test the unit without a load and then with
a light load of 50 pounds (23Kg.) times the number of load
supporting chains to be sure that the hoist operates properly and
that the brake holds the load when the hand chain is released.  Next
test with a load of 125% of rated capacity.  In addition, hoists in
which load sustaining parts have been replaced should be tested
with 125% of rated capacity by or under the direction of an ap-
pointed person and written report prepared for record purposes.

NOTE:  For additional information on inspection and testing,
refer to Code B30.16 “Overhead Hoists” obtainable from
ASME Order Department, 22 Law Drive, Box 2300, Fairfield,
NJ 07007-2300, U.S.A.

The following information must accompany all correspondence or

repair parts orders.

1.

Hoist Capacity

2.

Serial Number -- stamped on the capacity label.

For parts orders also specify:

1.

Quantity desired

2.

Key Number of Part

3.

Part Name

4.

Part Number

When ordering replacement parts, consideration should be given to

the need to replace other items, (springs, fasteners, etc.) and items

that may be damaged or lost during disassembly or just unfit for fu-

ture use because of deterioration from age or service.

Parts should be ordered from BUDGIT’s Master Parts Depots con-

veniently located throughout the United States and Canada.  Refer

to the inside of the front cover of this manual to locate the Master

Parts Depot nearest you.

GENERAL INFORMATION

7

WARNING

On the 3, 5 and 10 ton units, twisted load chain will cause the

chain to jam in the liftwheel or sheave wheels and this may

break the chain and allow the load to drop.

TO AVOID INJURY:

Check each stage of reeving the chain to be sure it has no

twists.

WARNING

Using “commercial” or other manufacturer’s parts to 

repair the BUDGIT Series 622 Hoist may cause load loss.

TO AVOID INJURY:

Use only BUDGIT supplied replacement parts. Parts may

look alike but BUDGIT parts are made of specific materials

or processed to achieve specific properties.

look alike but BUDGIT parts are made of specific materials

or processed to achieve specific properties.

TO AVOID INJURY:

Use only BUDGIT supplied replacement parts. Parts may

Using “commercial” or other manufacturer’s parts to 

repair the BUDGIT Series 622 Hoist may cause load loss.

WARNING

Using “commercial” or other manufacturer’s parts to 

Parts should be ordered from BUDGIT’s Master Parts Depots con-

veniently located throughout the United States and Canada.  Refer

to the inside of the front cover of this manual to locate the Master

that may be damaged or lost during disassembly or just unfit for fu-

Parts should be ordered from BUDGIT’s Master Parts Depots con-

veniently located throughout the United States and Canada.  Refer

the need to replace other items, (springs, fasteners, etc.) and items

that may be damaged or lost during disassembly or just unfit for fu-

NOTE:  For additional information on inspection and testing,
refer to Code B30.16 “Overhead Hoists” obtainable from
ASME Order Department, 22 Law Drive, Box 2300, Fairfield,

pointed person and written report prepared for record purposes.

NOTE:  For additional information on inspection and testing,
refer to Code B30.16 “Overhead Hoists” obtainable from
ASME Order Department, 22 Law Drive, Box 2300, Fairfield,

that the brake holds the load when the hand chain is released.  Next
test with a load of 125% of rated capacity.  In addition, hoists in
which load sustaining parts have been replaced should be tested
with 125% of rated capacity by or under the direction of an ap-
pointed person and written report prepared for record purposes.

that the brake holds the load when the hand chain is released.  Next

look alike but BUDGIT parts are made of specific materials

or processed to achieve specific properties.

Using “commercial” or other manufacturer’s parts to 

Use only BUDGIT supplied replacement parts. Parts may

look alike but BUDGIT parts are made of specific materials

or processed to achieve specific properties.

repair the BUDGIT Series 622 Hoist may cause load loss.

Using “commercial” or other manufacturer’s parts to 

repair the BUDGIT Series 622 Hoist may cause load loss.

veniently located throughout the United States and Canada.  Refer

to the inside of the front cover of this manual to locate the Master

Parts Depot nearest you.

WARNING

Parts should be ordered from BUDGIT’s Master Parts Depots con-

veniently located throughout the United States and Canada.  Refer

to the inside of the front cover of this manual to locate the Master

the need to replace other items, (springs, fasteners, etc.) and items

that may be damaged or lost during disassembly or just unfit for fu-

ture use because of deterioration from age or service.

Parts should be ordered from BUDGIT’s Master Parts Depots con-

veniently located throughout the United States and Canada.  Refer

to the inside of the front cover of this manual to locate the Master

When ordering replacement parts, consideration should be given to

the need to replace other items, (springs, fasteners, etc.) and items

that may be damaged or lost during disassembly or just unfit for fu-

ture use because of deterioration from age or service.

Parts should be ordered from BUDGIT’s Master Parts Depots con-

When ordering replacement parts, consideration should be given to

the need to replace other items, (springs, fasteners, etc.) and items

Summary of Contents for LOAD LIFTER 622 Series

Page 1: ...is manual for future reference and use Forward this manual to operator Failure to operate equipment as directed in manual may cause injury Before using the hoist fill in the information below Model No Serial No Purchase Date Manual No 622Y 1 Tons 1 2 1 2 3 5 10 Kgs 500 1000 2000 3000 5000 10 000 LOAD LIFTER inspecting maintaining and operating this hoist ollow all instructions and warnings for ins...

Page 2: ...d and not supporting any part of the load 7 DO closed and not supporting any part of the load DO closed and not supporting any part of the load make sure that load is free to move and will closed and not supporting any part of the load make sure that load is free to move and will closed and not supporting any part of the load clear all obstructions DO take up slack chain carefully check load balan...

Page 3: ...Operation After opening the carton the hoist should be carefully inspected for damage which may have occurred during shipment or han dling Check the hoist frame for dents or cracks and inspect the load chain for nicks and gouges If shipping damage has oc curred refer to the packing list envelope on the carton for claim unauthorized person or use of non BUDGIT replacement parts voids the guarantee ...

Page 4: ...g g Free movement of the pawl on the pawl stud Also apply a thin coat of lubricant to the pawl stud see page 6 before re c Inspect for wear on the tip of the pawl teeth of the ratchet and pockets of the liftwheel and handwheel d Loose or missing bolts nuts pins or rivets e Inspect brake components for worn glazed or contaminated friction discs and scoring of the handwheel hub ratchet and friction ...

Page 5: ... of hook knob 10 ton hook block pin 10 ton and hanger When the hoist is disassembled for periodic inspections check the pawl for free movement and apply a light coat of WD 40 WD 40 Co lubricant to the pawl stud When the hoist is disassembled for cleaning or repairs the following locations should be lubricated using approximately 1 oz 29 5mL per hoist of Molykote BR 2 S Dow Corning Corp grease or e...

Page 6: ...using leaving approxi mately 1 2 12 7mm of the pin protruding from the geared side plate 622 5 Loop the chain making sure there are no twists up to the loose end pin and slide the pin through the last link of the chain Slide the loose end pin into hole in the handwheel side plate 622 4 until the cotter pin hole is visible Secure the loose end pin by reinstalling the cotter pin and spreading the le...

Page 7: ...ent parts Parts may Using commercial or other manufacturer s parts to repair the BUDGIT Series 622 Hoist may cause load loss WARNING Using commercial or other manufacturer s parts to Parts should be ordered from BUDGIT s Master Parts Depots con veniently located throughout the United States and Canada Refer to the inside of the front cover of this manual to locate the Master that may be damaged or...

Page 8: ...Nut Cotter Pin Latch Kit Latch Spring Rivet Gear Cage w Bushings Load Chain Specify Lift or Length Req d Hand Chain Specify Lift or Length Req d w Latch Hook Block Bearing Balls Set Screw for 3 Lower Hook Assembly includes Hook w Latch Hook Block Screw Nut Cotter Pin Latch Kit Latch Spring Rivet Upper Hook Assembly includes Hook w Latch Hook Block Clevis Pin Cotter Pin for 1 2 1 2 ton Hook w Latch...

Page 9: ...28608 1 pint 5L can 28619 1 gal 3 8L can 622 40 10 ton Hoist Hanger Assembly Except for Latch Kit Hoist Hanger Kit Dead End Kit individual parts are not available for repairs 622 40 10 ton Hoist Hanger Assembly Except for Latch Kit Hoist Hanger Kit Dead End Kit individual parts are not available for repairs 3 5 T on Lower Hook Block 1 2 1 2 T on Lower Hooks 1 2 1 2 T on Upper Hooks 3 5 T on Upper ...

Page 10: ...ly with and require its employees to comply with directions set forth in instructions and manuals furnished by Seller and shall use and require its employees to follow such instruc tions and manuals and to use reasonable care in the use and THOSE TERMS ARE DEFINED IN SECTION 2 715 OF THE Buyer shall comply with and require its employees to comply with UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE ...

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