Budgit LOAD LIFTER 622 Series Operating, Maintenance & Parts Manual Download Page 6

Page: 6 / 10

2. The intermediate gears (622-8) have timing marks (letter “O”

stamped on one tooth). The gears must be assembled with these
marks orientated as shown below.

3.For proper operation, the correct number of rollers must be in-
stalled at the rotating points of the liftwheel, intermediate gears,
hook block sheave (3, 5 and 10 ton) and hoist hanger sheave (10
ton). Also, on the 3 and 5 ton units, the correct number of bearing
balls must be installed in the hook collar to retain the hook and in-
sure proper loading. Refer to Disassembly Instructions above for
the number of rollers at these locations. Applying grease, Molykote
BR - 2 - S (Dow Corning Corp.) or equal EP grease, to the rollers or
bearing balls will help hold them in position during assembly.

4. When assembling the latch to the hook, the end of the rivet

must be peened over. When peening over the rivet, only apply
enough force to form the head and retain the rivet. Excessive force
will deform the latch and make the latch inoperable.

REEVING LOAD CHAIN

A. 1/2, 1, 2, 3, 5 and 10 Ton Hoists

Attach approximately 20”(508mm) of soft wire to the loose end of
the chain. Pass the wire over the top of the liftwheel (622-13) and
down between the liftwheel and the chain guide (622-16). Position
the chain so that the first, as well as the third, link stands on edge
with the weld away from the liftwheel and the second link lays flat on
the liftwheel. After the chain has been started, pull hand chain in the
hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel. The wire should now be removed from the chain. Re-
move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5). Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the
chain. Slide the loose end pin into hole in the handwheel side plate
(622-4). until the cotter pin hole is visible. Secure the loose end pin
by reinstalling the cotter pin and spreading the legs of the cotter pin.

B. 3 and 5 Ton Hoists

The load chain must have an odd number of links. After attaching
the chain to the loose end pin per above, operate in the hoisting di-
rection until the load end of the chain is approximately 5 feet (1.5M )
long. Run chain thru the hook block (first link around the sheave
must stand on edge) and up to the dead end block (622-26). Se-
cure chain to dead end block using the stud, nut and cotter pin.
Refer to illustration below.

10 Ton Hoist

The load chain must have an odd number of links. After attaching
the chain to the loose end pin per above, operate in the hoisting di-
rection until the load end of the chain is approximately 20 feet (6M)
long. Run the chain thru the hook block (first link around the sheave
must stand on edge) around the first hook block sheave, up around
the hanger sheave, down around the second hook block sheave
and up to the hoist hanger. Secure the chain to the hoist hanger
using the dead end stud, nut and cotter pin (622-38). Refer to Illus-
tration below.

EXTERIOR FINISH

The exterior surfaces of the hoists have a durable, scratch resistant
finish. Normally, the exterior surfaces can be cleaned by wiping with
a cloth. However, if the finish is damaged, compatible touch-up
paint can be purchased from BUDGIT. Order one case (12-12 oz.-
354mL aerosol cans) of orange touch-up paint Part Number 84190.
Touch-up paint is only available in case quantities. See below for
ordering information.

WARNING

Failure to properly install the load chain between chain guide

and liftwheel may cause the chain to lift out of the liftwheel pock-

ets and allow the load to drop.

TO AVOID INJURY:

Feed load chain between liftwheel and chain guide, as shown

above, before attaching it to the loose end pin.

TIMING

MARKS

CHAIN GUIDE

622-16

LOOSE END PIN

622-15

LIFTWHEEL

622-13

LOOSE

END PIN

DEAD END

BLOCK

LOOSE

END PIN

DEAD END

BLOCK

REEVING

3 & 5 TON

REEVING

10 TON

down between the liftwheel and the chain guide (622-16). Position
the chain so that the first, as well as the third, link stands on edge
with the weld away from the liftwheel and the second link lays flat on
the liftwheel. After the chain has been started, pull hand chain in the

the hanger sheave, down around the second hook block sheave
and up to the hoist hanger. Secure the chain to the hoist hanger
using the dead end stud, nut and cotter pin (622-38). Refer to Illus-

long. Run chain thru the hook block (first link around the sheave
must stand on edge) and up to the dead end block (622-26). Se-
cure chain to dead end block using the stud, nut and cotter pin.

must be peened over. When peening over the rivet, only apply
enough force to form the head and retain the rivet. Excessive force
will deform the latch and make the latch inoperable.

REEVING LOAD CHAIN

A. 1/2, 1, 2, 3, 5 and 10 Ton Hoists

bearing balls will help hold them in position during assembly.

4. When assembling the latch to the hook, the end of the rivet

must be peened over. When peening over the rivet, only apply
enough force to form the head and retain the rivet. Excessive force
will deform the latch and make the latch inoperable.

sure proper loading. Refer to Disassembly Instructions above for
the number of rollers at these locations. Applying grease, Molykote
BR - 2 - S (Dow Corning Corp.) or equal EP grease, to the rollers or
bearing balls will help hold them in position during assembly.

4. When assembling the latch to the hook, the end of the rivet

must be peened over. When peening over the rivet, only apply
enough force to form the head and retain the rivet. Excessive force

stalled at the rotating points of the liftwheel, intermediate gears,
hook block sheave (3, 5 and 10 ton) and hoist hanger sheave (10
ton). Also, on the 3 and 5 ton units, the correct number of bearing
balls must be installed in the hook collar to retain the hook and in-
sure proper loading. Refer to Disassembly Instructions above for
the number of rollers at these locations. Applying grease, Molykote
BR - 2 - S (Dow Corning Corp.) or equal EP grease, to the rollers or

using the dead end stud, nut and cotter pin (622-38). Refer to Illus-
tration below.

rection until the load end of the chain is approximately 20 feet (6M)
long. Run the chain thru the hook block (first link around the sheave
must stand on edge) around the first hook block sheave, up around
the hanger sheave, down around the second hook block sheave
and up to the hoist hanger. Secure the chain to the hoist hanger
using the dead end stud, nut and cotter pin (622-38). Refer to Illus-
tration below.

The load chain must have an odd number of links. After attaching
the chain to the loose end pin per above, operate in the hoisting di-
rection until the load end of the chain is approximately 20 feet (6M)
long. Run the chain thru the hook block (first link around the sheave
must stand on edge) around the first hook block sheave, up around
the hanger sheave, down around the second hook block sheave
and up to the hoist hanger. Secure the chain to the hoist hanger
using the dead end stud, nut and cotter pin (622-38). Refer to Illus-

must stand on edge) and up to the dead end block (622-26). Se-
cure chain to dead end block using the stud, nut and cotter pin.
Refer to illustration below.

the chain to the loose end pin per above, operate in the hoisting di-
rection until the load end of the chain is approximately 5 feet (1.5M )
long. Run chain thru the hook block (first link around the sheave
must stand on edge) and up to the dead end block (622-26). Se-
cure chain to dead end block using the stud, nut and cotter pin.

The load chain must have an odd number of links. After attaching

WARNING

Failure to properly install the load chain between chain guide

chain. Slide the loose end pin into hole in the handwheel side plate
(622-4). until the cotter pin hole is visible. Secure the loose end pin

to the loose end pin and slide the pin through the last link of the
chain. Slide the loose end pin into hole in the handwheel side plate
(622-4). until the cotter pin hole is visible. Secure the loose end pin
by reinstalling the cotter pin and spreading the legs of the cotter pin.

with the weld away from the liftwheel and the second link lays flat on

with the weld away from the liftwheel and the second link lays flat on
the liftwheel. After the chain has been started, pull hand chain in the

with the weld away from the liftwheel and the second link lays flat on
the liftwheel. After the chain has been started, pull hand chain in the
hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel. The wire should now be removed from the chain. Re-
move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5). Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the

the liftwheel. After the chain has been started, pull hand chain in the
hoisting direction until about 2 feet (0.6M) of chain has passed over

the liftwheel. After the chain has been started, pull hand chain in the
hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel. The wire should now be removed from the chain. Re-
move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5). Loop the chain, making sure there are no twists, up

hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel. The wire should now be removed from the chain. Re-
move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-

loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5). Loop the chain, making sure there are no twists, up

plate (622-5). Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the

to the loose end pin and slide the pin through the last link of the
chain. Slide the loose end pin into hole in the handwheel side plate

hoisting direction until about 2 feet (0.6M) of chain has passed over

hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel. The wire should now be removed from the chain. Re-

to the loose end pin and slide the pin through the last link of the

mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5). Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the

loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5). Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the

move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5). Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the

to the loose end pin and slide the pin through the last link of the

plate (622-5). Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the

hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel. The wire should now be removed from the chain. Re-

the chain so that the first, as well as the third, link stands on edge
with the weld away from the liftwheel and the second link lays flat on

the chain so that the first, as well as the third, link stands on edge
with the weld away from the liftwheel and the second link lays flat on
the liftwheel. After the chain has been started, pull hand chain in the

plate (622-5). Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the