background image

2. The intermediate gears (622-8) have timing marks (letter “O”

stamped on one tooth).  The gears must be assembled with these
marks orientated as shown below.

3.For proper operation, the correct number of rollers must be in-
stalled at the rotating points of the liftwheel, intermediate gears,
hook block sheave (3, 5 and 10 ton) and hoist hanger sheave (10
ton). Also, on the 3 and 5 ton units, the correct number of bearing
balls must be installed in the hook collar to retain the hook and in-
sure proper loading. Refer to Disassembly Instructions above for 
the number of rollers at these locations.  Applying grease, Molykote
BR - 2 - S (Dow Corning Corp.) or equal EP grease, to the rollers or
bearing balls will help hold them in position during assembly.

4. When assembling the latch to the hook, the end of the rivet

must be peened over.  When peening over the rivet, only apply
enough force to form the head and retain the rivet.  Excessive force
will deform the latch and make the latch inoperable.

REEVING LOAD CHAIN

A. 1/2, 1, 2, 3, 5 and 10 Ton Hoists

Attach approximately 20”(508mm) of soft wire to the loose end of
the chain.  Pass the wire over the top of the liftwheel (622-13) and
down between the liftwheel and the chain guide (622-16).  Position
the chain so that the first, as well as the third, link stands on edge
with the weld away from the liftwheel and the second link lays flat on
the liftwheel.  After the chain has been started, pull hand chain in the
hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel.  The wire should now be removed from the chain.  Re-
move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5).   Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the
chain.  Slide the loose end pin into hole in the handwheel side plate
(622-4).  until the cotter pin hole is visible.  Secure the loose end pin
by reinstalling the cotter pin and spreading the legs of the cotter pin.

B.  3 and 5 Ton Hoists

The load chain must have an odd number of links.  After attaching
the chain to the loose end pin per above, operate in the hoisting di-
rection until the load end of the chain is approximately 5 feet (1.5M )
long.  Run chain thru the hook block (first link around the sheave
must stand on edge) and up to the dead end block (622-26).  Se-
cure chain to dead end block using the stud, nut and cotter pin.
Refer to illustration below.

10 Ton Hoist

The load chain must have an odd number of links.  After attaching
the chain to the loose end pin per above, operate in the hoisting di-
rection until the load end of the chain is approximately 20 feet  (6M)
long.  Run the chain thru the hook block (first link around the sheave
must stand on edge) around the first hook block sheave, up around
the hanger sheave, down around the second hook block sheave
and up to the hoist hanger.  Secure the chain to the hoist hanger
using the dead end stud, nut and cotter pin (622-38).  Refer to Illus-
tration below. 

EXTERIOR FINISH

The exterior surfaces of the hoists have a durable, scratch resistant
finish. Normally, the exterior surfaces can be cleaned by wiping with
a cloth.  However, if the finish is damaged, compatible touch-up
paint can be purchased from BUDGIT.  Order one case (12-12 oz.-
354mL aerosol cans) of orange touch-up paint Part Number 84190.
Touch-up paint is only available in case quantities.  See below for
ordering information.

6

WARNING

Failure to properly install the load chain between chain guide

and liftwheel may cause the chain to lift out of the liftwheel pock-

ets and allow the load to drop.

TO AVOID INJURY:

Feed load chain between liftwheel and chain guide, as shown

above, before attaching it to the loose end pin.

TIMING

MARKS

CHAIN GUIDE

622-16

LOOSE END PIN

622-15

LIFTWHEEL

622-13

LOOSE

END PIN

DEAD END

BLOCK

LOOSE

END PIN

DEAD END

BLOCK

1

2

4

3

2

1

REEVING

3 & 5 TON

REEVING

10 TON

down between the liftwheel and the chain guide (622-16).  Position
the chain so that the first, as well as the third, link stands on edge
with the weld away from the liftwheel and the second link lays flat on
the liftwheel.  After the chain has been started, pull hand chain in the

Attach approximately 20”(508mm) of soft wire to the loose end of
the chain.  Pass the wire over the top of the liftwheel (622-13) and
down between the liftwheel and the chain guide (622-16).  Position

the hanger sheave, down around the second hook block sheave
and up to the hoist hanger.  Secure the chain to the hoist hanger
using the dead end stud, nut and cotter pin (622-38).  Refer to Illus-

rection until the load end of the chain is approximately 20 feet  (6M)
long.  Run the chain thru the hook block (first link around the sheave
must stand on edge) around the first hook block sheave, up around
the hanger sheave, down around the second hook block sheave

The load chain must have an odd number of links.  After attaching
the chain to the loose end pin per above, operate in the hoisting di-
rection until the load end of the chain is approximately 20 feet  (6M)
long.  Run the chain thru the hook block (first link around the sheave

long.  Run chain thru the hook block (first link around the sheave
must stand on edge) and up to the dead end block (622-26).  Se-
cure chain to dead end block using the stud, nut and cotter pin.

The load chain must have an odd number of links.  After attaching
the chain to the loose end pin per above, operate in the hoisting di-
rection until the load end of the chain is approximately 5 feet (1.5M )
long.  Run chain thru the hook block (first link around the sheave

must be peened over.  When peening over the rivet, only apply
enough force to form the head and retain the rivet.  Excessive force
will deform the latch and make the latch inoperable.

REEVING LOAD CHAIN

A. 1/2, 1, 2, 3, 5 and 10 Ton Hoists

Attach approximately 20”(508mm) of soft wire to the loose end of
the chain.  Pass the wire over the top of the liftwheel (622-13) and
down between the liftwheel and the chain guide (622-16).  Position

bearing balls will help hold them in position during assembly.

4. When assembling the latch to the hook, the end of the rivet

must be peened over.  When peening over the rivet, only apply
enough force to form the head and retain the rivet.  Excessive force
will deform the latch and make the latch inoperable.

sure proper loading. Refer to Disassembly Instructions above for 
the number of rollers at these locations.  Applying grease, Molykote
BR - 2 - S (Dow Corning Corp.) or equal EP grease, to the rollers or
bearing balls will help hold them in position during assembly.

4. When assembling the latch to the hook, the end of the rivet

must be peened over.  When peening over the rivet, only apply
enough force to form the head and retain the rivet.  Excessive force

stalled at the rotating points of the liftwheel, intermediate gears,
hook block sheave (3, 5 and 10 ton) and hoist hanger sheave (10
ton). Also, on the 3 and 5 ton units, the correct number of bearing
balls must be installed in the hook collar to retain the hook and in-
sure proper loading. Refer to Disassembly Instructions above for 
the number of rollers at these locations.  Applying grease, Molykote
BR - 2 - S (Dow Corning Corp.) or equal EP grease, to the rollers or

using the dead end stud, nut and cotter pin (622-38).  Refer to Illus-
tration below. 

rection until the load end of the chain is approximately 20 feet  (6M)
long.  Run the chain thru the hook block (first link around the sheave
must stand on edge) around the first hook block sheave, up around
the hanger sheave, down around the second hook block sheave
and up to the hoist hanger.  Secure the chain to the hoist hanger
using the dead end stud, nut and cotter pin (622-38).  Refer to Illus-
tration below. 

The load chain must have an odd number of links.  After attaching
the chain to the loose end pin per above, operate in the hoisting di-
rection until the load end of the chain is approximately 20 feet  (6M)
long.  Run the chain thru the hook block (first link around the sheave
must stand on edge) around the first hook block sheave, up around
the hanger sheave, down around the second hook block sheave
and up to the hoist hanger.  Secure the chain to the hoist hanger
using the dead end stud, nut and cotter pin (622-38).  Refer to Illus-

must stand on edge) and up to the dead end block (622-26).  Se-
cure chain to dead end block using the stud, nut and cotter pin.
Refer to illustration below.

The load chain must have an odd number of links.  After attaching
the chain to the loose end pin per above, operate in the hoisting di-
rection until the load end of the chain is approximately 20 feet  (6M)

the chain to the loose end pin per above, operate in the hoisting di-
rection until the load end of the chain is approximately 5 feet (1.5M )
long.  Run chain thru the hook block (first link around the sheave
must stand on edge) and up to the dead end block (622-26).  Se-
cure chain to dead end block using the stud, nut and cotter pin.

The load chain must have an odd number of links.  After attaching

The load chain must have an odd number of links.  After attaching
the chain to the loose end pin per above, operate in the hoisting di-
rection until the load end of the chain is approximately 5 feet (1.5M )
long.  Run chain thru the hook block (first link around the sheave
must stand on edge) and up to the dead end block (622-26).  Se-
cure chain to dead end block using the stud, nut and cotter pin.

The load chain must have an odd number of links.  After attaching

The load chain must have an odd number of links.  After attaching
the chain to the loose end pin per above, operate in the hoisting di-
rection until the load end of the chain is approximately 5 feet (1.5M )

Attach approximately 20”(508mm) of soft wire to the loose end of
the chain.  Pass the wire over the top of the liftwheel (622-13) and
down between the liftwheel and the chain guide (622-16).  Position
the chain so that the first, as well as the third, link stands on edge
with the weld away from the liftwheel and the second link lays flat on
the liftwheel.  After the chain has been started, pull hand chain in the
hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel.  The wire should now be removed from the chain.  Re-
move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5).   Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the
chain.  Slide the loose end pin into hole in the handwheel side plate
(622-4).  until the cotter pin hole is visible.  Secure the loose end pin
by reinstalling the cotter pin and spreading the legs of the cotter pin.

WARNING

Failure to properly install the load chain between chain guide

chain.  Slide the loose end pin into hole in the handwheel side plate
(622-4).  until the cotter pin hole is visible.  Secure the loose end pin

to the loose end pin and slide the pin through the last link of the
chain.  Slide the loose end pin into hole in the handwheel side plate
(622-4).  until the cotter pin hole is visible.  Secure the loose end pin
by reinstalling the cotter pin and spreading the legs of the cotter pin.

to the loose end pin and slide the pin through the last link of the
chain.  Slide the loose end pin into hole in the handwheel side plate
(622-4).  until the cotter pin hole is visible.  Secure the loose end pin
by reinstalling the cotter pin and spreading the legs of the cotter pin.

with the weld away from the liftwheel and the second link lays flat on

with the weld away from the liftwheel and the second link lays flat on
the liftwheel.  After the chain has been started, pull hand chain in the

with the weld away from the liftwheel and the second link lays flat on
the liftwheel.  After the chain has been started, pull hand chain in the
hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel.  The wire should now be removed from the chain.  Re-
move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5).   Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the

the liftwheel.  After the chain has been started, pull hand chain in the
hoisting direction until about 2 feet (0.6M) of chain has passed over

the liftwheel.  After the chain has been started, pull hand chain in the
hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel.  The wire should now be removed from the chain.  Re-
move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5).   Loop the chain, making sure there are no twists, up

hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel.  The wire should now be removed from the chain.  Re-
move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-

loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5).   Loop the chain, making sure there are no twists, up

plate (622-5).   Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the

plate (622-5).   Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the

with the weld away from the liftwheel and the second link lays flat on
the liftwheel.  After the chain has been started, pull hand chain in the
hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel.  The wire should now be removed from the chain.  Re-
move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5).   Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the
chain.  Slide the loose end pin into hole in the handwheel side plate
(622-4).  until the cotter pin hole is visible.  Secure the loose end pin

to the loose end pin and slide the pin through the last link of the
chain.  Slide the loose end pin into hole in the handwheel side plate

the liftwheel.  After the chain has been started, pull hand chain in the
hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel.  The wire should now be removed from the chain.  Re-
move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5).   Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the
chain.  Slide the loose end pin into hole in the handwheel side plate

the liftwheel.  After the chain has been started, pull hand chain in the
hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel.  The wire should now be removed from the chain.  Re-
move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5).   Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the
chain.  Slide the loose end pin into hole in the handwheel side plate

to the loose end pin and slide the pin through the last link of the
chain.  Slide the loose end pin into hole in the handwheel side plate

the liftwheel.  After the chain has been started, pull hand chain in the
hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel.  The wire should now be removed from the chain.  Re-
move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5).   Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the
chain.  Slide the loose end pin into hole in the handwheel side plate

hoisting direction until about 2 feet (0.6M) of chain has passed over

hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel.  The wire should now be removed from the chain.  Re-

hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel.  The wire should now be removed from the chain.  Re-

to the loose end pin and slide the pin through the last link of the

mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5).   Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the

loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5).   Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the

move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5).   Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the

to the loose end pin and slide the pin through the last link of the

plate (622-5).   Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the

hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel.  The wire should now be removed from the chain.  Re-

hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel.  The wire should now be removed from the chain.  Re-

the chain so that the first, as well as the third, link stands on edge
with the weld away from the liftwheel and the second link lays flat on

with the weld away from the liftwheel and the second link lays flat on
the liftwheel.  After the chain has been started, pull hand chain in the
hoisting direction until about 2 feet (0.6M) of chain has passed over

hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel.  The wire should now be removed from the chain.  Re-
move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-

loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5).   Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the

the chain so that the first, as well as the third, link stands on edge
with the weld away from the liftwheel and the second link lays flat on
the liftwheel.  After the chain has been started, pull hand chain in the

the liftwheel.  After the chain has been started, pull hand chain in the
hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel.  The wire should now be removed from the chain.  Re-
move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5).   Loop the chain, making sure there are no twists, up

plate (622-5).   Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the

with the weld away from the liftwheel and the second link lays flat on
the liftwheel.  After the chain has been started, pull hand chain in the
hoisting direction until about 2 feet (0.6M) of chain has passed over
the liftwheel.  The wire should now be removed from the chain.  Re-
move the cotter pin from the loose end pin (622-15) and slide the
loose end pin to the side into the gear housing, leaving approxi-
mately 1/2”(12.7mm) of the pin protruding from the geared side
plate (622-5).   Loop the chain, making sure there are no twists, up
to the loose end pin and slide the pin through the last link of the
chain.  Slide the loose end pin into hole in the handwheel side plate

Summary of Contents for LOAD LIFTER 622 Series

Page 1: ...is manual for future reference and use Forward this manual to operator Failure to operate equipment as directed in manual may cause injury Before using the hoist fill in the information below Model No Serial No Purchase Date Manual No 622Y 1 Tons 1 2 1 2 3 5 10 Kgs 500 1000 2000 3000 5000 10 000 LOAD LIFTER inspecting maintaining and operating this hoist ollow all instructions and warnings for ins...

Page 2: ...d and not supporting any part of the load 7 DO closed and not supporting any part of the load DO closed and not supporting any part of the load make sure that load is free to move and will closed and not supporting any part of the load make sure that load is free to move and will closed and not supporting any part of the load clear all obstructions DO take up slack chain carefully check load balan...

Page 3: ...Operation After opening the carton the hoist should be carefully inspected for damage which may have occurred during shipment or han dling Check the hoist frame for dents or cracks and inspect the load chain for nicks and gouges If shipping damage has oc curred refer to the packing list envelope on the carton for claim unauthorized person or use of non BUDGIT replacement parts voids the guarantee ...

Page 4: ...g g Free movement of the pawl on the pawl stud Also apply a thin coat of lubricant to the pawl stud see page 6 before re c Inspect for wear on the tip of the pawl teeth of the ratchet and pockets of the liftwheel and handwheel d Loose or missing bolts nuts pins or rivets e Inspect brake components for worn glazed or contaminated friction discs and scoring of the handwheel hub ratchet and friction ...

Page 5: ... of hook knob 10 ton hook block pin 10 ton and hanger When the hoist is disassembled for periodic inspections check the pawl for free movement and apply a light coat of WD 40 WD 40 Co lubricant to the pawl stud When the hoist is disassembled for cleaning or repairs the following locations should be lubricated using approximately 1 oz 29 5mL per hoist of Molykote BR 2 S Dow Corning Corp grease or e...

Page 6: ...using leaving approxi mately 1 2 12 7mm of the pin protruding from the geared side plate 622 5 Loop the chain making sure there are no twists up to the loose end pin and slide the pin through the last link of the chain Slide the loose end pin into hole in the handwheel side plate 622 4 until the cotter pin hole is visible Secure the loose end pin by reinstalling the cotter pin and spreading the le...

Page 7: ...ent parts Parts may Using commercial or other manufacturer s parts to repair the BUDGIT Series 622 Hoist may cause load loss WARNING Using commercial or other manufacturer s parts to Parts should be ordered from BUDGIT s Master Parts Depots con veniently located throughout the United States and Canada Refer to the inside of the front cover of this manual to locate the Master that may be damaged or...

Page 8: ...Nut Cotter Pin Latch Kit Latch Spring Rivet Gear Cage w Bushings Load Chain Specify Lift or Length Req d Hand Chain Specify Lift or Length Req d w Latch Hook Block Bearing Balls Set Screw for 3 Lower Hook Assembly includes Hook w Latch Hook Block Screw Nut Cotter Pin Latch Kit Latch Spring Rivet Upper Hook Assembly includes Hook w Latch Hook Block Clevis Pin Cotter Pin for 1 2 1 2 ton Hook w Latch...

Page 9: ...28608 1 pint 5L can 28619 1 gal 3 8L can 622 40 10 ton Hoist Hanger Assembly Except for Latch Kit Hoist Hanger Kit Dead End Kit individual parts are not available for repairs 622 40 10 ton Hoist Hanger Assembly Except for Latch Kit Hoist Hanger Kit Dead End Kit individual parts are not available for repairs 3 5 T on Lower Hook Block 1 2 1 2 T on Lower Hooks 1 2 1 2 T on Upper Hooks 3 5 T on Upper ...

Page 10: ...ly with and require its employees to comply with directions set forth in instructions and manuals furnished by Seller and shall use and require its employees to follow such instruc tions and manuals and to use reasonable care in the use and THOSE TERMS ARE DEFINED IN SECTION 2 715 OF THE Buyer shall comply with and require its employees to comply with UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE ...

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