background image

5

We reserve the right to make technical modifications.

W

 • http://www.buderus-commercial.co.uk

Installation instructions Logamax plus GB162-80/100 cascade unit • Version 01/2006

Items supplied with unit

2

Buderus supplies cascade systems in 

TL

 and 

TR

 

configurations:

TL: Inline installation

All boiler assemblies are in a line enabling an easy-to-monitor 
installation in a narrow room.

TR: Back-to-back installation

The boiler assemblies are located on both sides of the frame 
and are installed back-to-back to create a compact installation 
which ideally suits rectangular rooms and which ensures the 
best possible access to all boilers.

The relevant configuration can be selected on the basis of the 
performance required (see table 1).

Boiler assembly connection kit

The connection kit can be used both for the Logamax plus 
GB162-80 and for the 100-kW version. The connection kit 
includes a pressure relief valve, a non-return valve, a pump 
and isolating valves.

Bend sets with low loss header

The Logamax plus GB162 cascade system can be installed in 
various configurations (fig. 4). By using the bend set the low 
loss header can be installed at an angle to the boilers. The gas 
pipe is reversible so that the gas connection can be at the other 
side of the boilers to the flow and return connections to the 
header.

Appliance 

performance

[kW]

Cascade

system options

TL = inline 

TR = back-to-back

Number of boilers

Logamax plus 

GB162

80

100

80

Single installation

1

100

Single installation

1

160

TL2 or TR2

2

180

TL2 or TR2

1

1

200

TL2 or TR2

2

240

TL3 or TR3

3

260

TL3 or TR3

2

1

280

TL3 or TR3

1

2

300

TL3 or TR3

3

340

TL4 or TR4

3

1

360

TL4 or TR4

2

2

380

TL4 or TR4

1

3

400

TL4 or TR4

4

440

TL5 or TR5

3

2

460

TL5 or TR5

2

3

480

TL5 or TR5

1

4

500

TL5 or TR5

5

520

TL6 or TR6

4

2

540

TL6 or TR6

3

3

560

TL6 or TR6

2

4

580

TL6 or TR6

1

5

600

TL6 or TR6

6

620

TL7 or TR7

4

3

640

TL7 or TR7

3

4

660

TL7 or TR7

2

5

680

TL7 or TR7

1

6

700

TL7 or TR7

7

720

TL8 or TR8

4

4

740

TL8 or TR8

3

5

760

TL8 or TR8

2

6

780

TL8 or TR8

1

7

800

TL8 or TR8

8

Table 1 Cascade selection

Low loss 

header

TL- configuration
(inline)

TR- configuration
(back-to-back)

2½"

TL2, TL3

TR2

3"

TL4

TR3, TR4

4"

TL5, TL6, TL7, TL8

TR5, TR6, TR7, TR8

Table 2 Low loss header configuration

Fig. 4

Cascade system configuration varieties

1

2

1

2

1

2

1

2

1

2

1

2

Summary of Contents for GB162-80

Page 1: ...Please read thoroughly before starting installation 7217 5800 01 2006 GB EN For heating engineers Installation instructions Logamax plus GB162 80 100 cascade unit...

Page 2: ...Supports Item 2 Connecting frame Item 3 Main gas pipe Item 4 Flow and return header Item 5 Gas connection kit TL inline Item 6 Mounting bracket Item 7 Boiler connection set TL inline Item 8 Boiler co...

Page 3: ...l co uk Installation instructions Logamax plus GB162 80 100 cascade unit Version 01 2006 List of contents 1 General points 4 2 Items supplied with unit 4 3 Dimensions 6 4 Cascade frame installation 8...

Page 4: ...vidual cascade frame parts enable simple and quick installation 2 Items supplied with unit Cascade frame fig 1 Supports Connecting frame Main gas pipe Flow and return header Boiler connection kit Flan...

Page 5: ...ous configurations fig 4 By using the bend set the low loss header can be installed at an angle to the boilers The gas pipe is reversible so that the gas connection can be at the other side of the boi...

Page 6: ...01 2006 Dimensions 3 3 Dimensions Fig 5 Dimensions of cascade systems 1 Item A TL inline configuration Item B TR back to back installation Item 1 Flow and return header Item 2 Low loss header with ben...

Page 7: ...L3 1625 38 1663 575 TL4 2150 42 2192 575 TL5 2675 45 2720 575 TL6 3200 45 3245 575 TL7 3725 45 3770 575 TL8 4250 45 4295 575 Table 4 TL inline configurations Cascade system Header inch Length mm B1 mm...

Page 8: ...main gas pipe Use the M8 x 70 screws for this Do not fully tighten the screws yet z Install the header pipe Use the M8 x 70 screws for this Do not fully tighten the screws yet z Fit the boiler mounti...

Page 9: ...pipe s between the header and the pump group z Install the return pipe s between the header and the pump group z Repeat the above steps to install all boilers z If required seal off any unused connec...

Page 10: ...trim the insulation so that it is straight fig 9 item 3 z For 2 and 3 low loss header install the inserts in the outer insulation For a 2 low loss header install the redu cing inserts in the outer rec...

Page 11: ...11 We reserve the right to make technical modifications W http www buderus commercial co uk Installation instructions Logamax plus GB162 80 100 cascade unit Version 01 2006 Notes...

Page 12: ...Commercial Fax 01905 75 31 30 www buderus commercial co uk In the UK Buderus is a trading name of BBT Thermotechnology Ltd C F Quadrant Ltd Unit L40 Cherry Orchard Industrial Estate Cherry Orchard Dub...

Reviews: