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9 | Appendix

NIR-Online GmbH

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Operation Manual Process Analyser PA2

Device cables

NOTE

Loss of performance due to use of unsuitable device cables

Max. cable length between installation box and sensor 10 m.

Pin assignment on device connector viewed from rear of instrument:

Fig. 8: Pin assignment

1

PIN 1- blue, ground

2

PIN 2- red, 12.7 VDC

3

PIN 3- green, RxD-

4

PIN 4- yellow, TxD+

5

PIN 5- white, TxD-

6

PIN 6- brown, RxD+

7

PIN 7- not connected

8

PIN 8- not connected

RS422 device cable

1

2

3

4

Fig. 9: Pin assignment

1

PIN 1 green, TxD- (A)

2

Pin 2 white (from green), TxD+ (B)

3

Pin 3 orange, RxD+ (B)

4

Pin 4 white (from orange). RxD- (A)

Summary of Contents for NIR-Online PA2

Page 1: ...NIR Online Process Analyser PA2 Operation Manual 11594012 C en...

Page 2: ...the right to make changes to this manual as required on the basis of future insights especially with respect to layout illustrations and technical detail This manual is copyright Information from it...

Page 3: ...2 9 Modifications 9 3 Product description 11 3 1 Description of function 11 3 2 Configuration 11 3 2 1 Front view 11 3 2 2 Rear view 12 3 3 Type plate 12 3 4 ATEX rating 14 3 5 Scope of delivery 14 3...

Page 4: ...erence data in the journal 28 7 Cleaning and servicing 29 7 1 Regular maintenance work 29 8 Taking out of service and disposal 30 8 1 Disposal 30 8 2 Returning the instrument 30 9 Appendix 31 9 1 Cert...

Page 5: ...vice nir online buchi com 1 1 Warning notices in this document Warning notices warn you of dangers that can occur when handling the device There are four danger levels each identifiable by the signal...

Page 6: ...ter indicates an instruction that must be carried out by the user This character indicates the result of a correctly carried out instruction Mark up Explanation Window Software Windows are marked up l...

Page 7: ...omply with the technical specifications see Chapter 3 6 Technical data page 15 constitutes use other than that in tended In particular the following applications are not permissible Using the sensor i...

Page 8: ...ks The device has been developed and manufactured using the latest technological ad vances Nevertheless risks to persons property or the environment can arise if the device is used incorrectly Appropr...

Page 9: ...afety related incidents that occur while operating the instrument are to be re ported to the manufacturer service nir online buchi com NIR Online service technicians Service technicians authorized by...

Page 10: ...2 Safety NIR Online GmbH 10 36 Operation Manual Process Analyser PA2 NIR Online GmbH accepts no liability whatsoever for damage arising as a result of unauthorized modifications...

Page 11: ...optics that direct the light to the NIR and visible spectrophotometers respectively The visible spectrophotometer consists of a diffraction grating to spatially disperse the light ac cording to wavel...

Page 12: ...view 1 Coolant connection 2 Coolant connection 3 Thermostat make switch 4 Beacon 5 Button 6 Type plate 7 Video connection 8 Ground connection Equipotential bonding 9 Device cable connection 3 3 Type p...

Page 13: ...on maximum 10 Ambient temperature 11 Current draw maximum 12 ATEX certification number 13 Certification center number 14 Certificates 15 Operating voltage 16 Product type 17 Product option The followi...

Page 14: ...Union ATEX Directive rat ings II 2 D Ex tb op is Da IIIC T100 C Db Meaning of the rating marks Rating Meaning according to Directive 2014 34 EU II Device group approved for all Ex zones except mining...

Page 15: ...ter cooling 10 C to 40 C Vibrations 0 2 G at 0 1 150 Hz Wavelength spectrum 400 2200 nm Detector Diode array Average measurement time 5 spectra s Protection class IP66 Lamp type Tungsten halogen lamp...

Page 16: ...rd disk suitable for continuous operation Data backup Network or external hard disk At least 0 5 GB free disk space Additional 20 MB per day and sensor Screen resolution At least 1280x1024 LAN At leas...

Page 17: ...When used SX Center User interface Selection of measurement method Users Daily workflow Viewing mea surement re sults Entry of refer ence data SX Backup Data backup planner Automatic backup of measur...

Page 18: ...ideally in the original box u Avoid sharp movements during transit u After transportation check the device for damage u Damage that has occurred in transit should be reported to the carrier u Keep pa...

Page 19: ...as direct sunlight The layer thickness of the product to be measured is at least 30 mm A constant product flow is ensured The product flow can be directly measured There is a sample removal point at a...

Page 20: ...Online GmbH 20 36 Operation Manual Process Analyser PA2 5 3 Installation point in piping system example 1 m 1 2 3 4 5 Fig 5 Configuration 1 Flow restrictor 2 Bypass 3 Analyser 4 Sample removal point...

Page 21: ...sors per computer up to 2 sensors with CCD camera per computer Process control system SX Client Display Results Charts Chemometric software manual calibration SX Plus Remote access via Ethernet Video...

Page 22: ...140 Fig 6 Dimensions of flange 5 6 Sensor installation DANGER Use of an unsuitable flange in potentially explosive atmospheres The use of an unsuitable flange may cause an explosion u In potentially...

Page 23: ...Establishing installation point page 21 R The fixing points or bolts conform to M6 A2 70 15 mm u Fix the sensor to the installation point using the bolts 5 7 Connecting the sensor Tools required Torqu...

Page 24: ...Process Analyser PA2 u Slide the cable guard over the con nector u Plug the connector into the sensor u Secure the connector Tightening torque 2 5 Nm 0 5 u Fix the cable guard to the sensor Tightening...

Page 25: ...Process Analyser PA2 25 36 5 8 Connecting the video cable optional accessory Socket 7 mm u Slide the cable guard over the video cable connector u Plug the connector into the sensor Tightening torque...

Page 26: ...stablishing the electrical connection to the installation box WARNING Death or serious burns by electric current u Have the installation carried out by an electrician or a person with similar expert k...

Page 27: ...ding NOTICE Risk of property damage and diminished performance due to use of un suitable power cables The power supply cables supplied with the product precisely match the requirements of the instrume...

Page 28: ...alibration reference data is re quired Continuous checking of the calibration is performed according to the requirements of the production process NOTE The journal entry is identified by date and time...

Page 29: ...mables and spare parts in order to ensure cor rect operation of the device and preserve the warranty 7 1 Regular maintenance work Component Action Interval Casing u Wipe down the casing with a damp cl...

Page 30: ...of the instrument u When disposing of equipment observe the local regulations and statutory require ments regarding waste disposal u When disposing observe the disposal regulations of the materials u...

Page 31: ...NIR Online GmbH Appendix 9 Operation Manual Process Analyser PA2 31 36 9 Appendix 9 1 Certificates 9 1 1 CE certificate...

Page 32: ...3OlEU EMC directive 2Ol4l34lEU ATEX directive and are in accordance with the following standards und den folgenden Normen entsprechen ainsi qu aux normes suivantes ed sono conformi ai seguenti standar...

Page 33: ...PC video card Frame grabber PCI High Profile 11063017 Profibus card PCI High Profile 11060743 Profibus card PCI Low Profile 11062589 Profibus card PCI Express High Profile 11063000 Profibus card PCI E...

Page 34: ...10 m Pin assignment on device connector viewed from rear of instrument Fig 8 Pin assignment 1 PIN 1 blue ground 2 PIN 2 red 12 7 VDC 3 PIN 3 green RxD 4 PIN 4 yellow TxD 5 PIN 5 white TxD 6 PIN 6 brow...

Page 35: ......

Page 36: ...n zh India BUCHI India Private Ltd IN Mumbai 400 055 T 91 22 667 75400 F 91 22 667 18986 india buchi com www buchi com in en Indonesia PT BUCHI Indonesia ID Tangerang 15321 T 62 21 537 62 16 F 62 21 5...

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