BST iPQ-Spectral Operating Manual Download

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Operating Manual

iPQ-Spectral

Spectral measuring head (C11 SensorUnit)

MD.587.EN.02

with traverse bar ELT-ZA.x, camera unit LVU-CAM-UNIT.x
(option) and motorized backing unit BW-UNIT.x (option)

Summary of Contents for iPQ-Spectral

Page 1: ...Color Operating Manual iPQ Spectral Spectral measuring head C11 SensorUnit MD 587 EN 02 with traverse bar ELT ZA x camera unit LVU CAM UNIT x option and motorized backing unit BW UNIT x option...

Page 2: ...info bst group Internet www bst group This documentation is protected by copyright The translation as well as reproduction and distribution in any form is forbidden without the approval of the rights...

Page 3: ...antee and Liability 16 2 8 1 Disclaimer 16 2 8 2 Exceptions to the Disclaimer 16 2 8 3 License and Liability for Software Supplied 17 3 Technical data 18 3 1 Spectral measuring head 18 3 2 Camera unit...

Page 4: ...measuring head C11 SensorUnit 7 2 Installing the spectral measuring head on the traverse bar 34 7 2 1 Installing the spectral measuring head 34 7 2 2 Installing the camera 35 8 Replacing the traverse...

Page 5: ...nel must also be familiar with these instructions 1 3 Storage and Distribution These instructions must be stored at the workplace in such a man ner that the user has access to them at all times These...

Page 6: ...irements that must be fulfilled for the action steps 1 Requirement for you to take actions And 2 in the sequence specified Requirement for you to take actions without any certain se quence 1 5 More De...

Page 7: ...chines of the entire system must comply with the guidelines of the Machinery Directive after being installed in the system The system and all of its components are only intended for use in industrial...

Page 8: ...Incorrect or negligent handling by the customer Any intervention modification or conversions on the product without the express approval of BST GmbH The use of unsuitable operating materials or spare...

Page 9: ...n caused by increased touch voltage of system components with damaged insulation The PELV circuit may become dangerously active in the event of in sulation damage In this case touching system componen...

Page 10: ...supply for the system downstream of a mains cut out device according to EN 60204 chapter 5 4 switch off device to prevent unexpected start up When the system is integrated into the printing press the...

Page 11: ...er of crushing caused by motorized traverse bar There is a danger of crushing when body parts enter the space between the camera unit spectral measuring head and traverse bar Prior to starting assembl...

Page 12: ...estruction of the components Never climb or step onto components CAUTION Blinding due to looking into a bright light source Directly looking into bright light sources can lead to impaired vision and s...

Page 13: ...position to deal with the follow ing tasks by themselves due to their training knowledge and ex perience as well as knowledge in the relevant regulations Carrying out the tasks assigned to them Recogn...

Page 14: ...ion of hazards Assembly of protection and safety equipment and checking that these are working properly Mounting of warning signs at hazard sites and checking their correct condition Information and t...

Page 15: ...nce per shift If sections of these instructions are unclear inform your super visor and ensure for clarification 2 6 Conduct in the Event of Danger and Accidents Preventative Measures Emergency and re...

Page 16: ...ility for defects does also not apply if the fault originates from one or more of the following causes Catastrophic events and force majeure Natural wear Incorrect operation of the product resulting f...

Page 17: ...ccurring before or upon conclusion of the contract the infringement of secondary obligations and claims as sociated with impermissible actions this does not affect claims as serted in accordance with...

Page 18: ...tion Electrical technical data Supply Rated voltage 24V DC Rated current 2 A 5 Overvoltage category II Mechanical technical data Dimensions weight fastening Dimensions W x H x D 250 x 200 x 205 mm wit...

Page 19: ...ing unit Described object Types Backing unit BW UNIT 0 Electrical technical data Supply Rated voltage 24V DC Rated current 1 5 A 5 Overvoltage category II Fuse 3AT required external Compressed air Sup...

Page 20: ...olt Connection for motor cable X2 Connection for signal cable X1 CAN bus connection and 24 V voltage supply Sensor console with tilt adjustment Motorized traverse bar Drag chain for cable guidance Tra...

Page 21: ...r horizontal and vertical fine adjustment Drag chain for cable guidance Connection for signal cable X1 CAN bus connection and 24 V voltage supply Connection for compressed air 1 8 bar Functional groun...

Page 22: ...nformation When selecting the installation site please note that the scan ning point of the spectral measuring head may be at most 800 mm from the image center of the iPQ Center camera It is possible...

Page 23: ...rse bar length mm 0 0135 49 kg Motorized backing unit optional with traverse bar Load bearing capacity Traverse bar length mm 0 0135 49 kg When fastening the traverse bar on the machine stand ensure t...

Page 24: ...easuring head and traverse bar components page 20 Lock and or screw tight all plug connections 2 If the optional motorized backing unit is used Connect the cus tomer provided compressed air supply to...

Page 25: ...result of a spectrometer This is indicated by an error message from the system In this case clean the spectral measuring head or the tile insert Also regularly clean the traverse bar to ensure unhind...

Page 26: ...protective glass panes For minor soiling use a commercial glass cleaning agent and a lint free cloth e g Kimtech Pure CL5 for cleaning the protect ive glass panes For heavy soiling e g ink splashes u...

Page 27: ...anol for cleaning 6 1 4 Cleaning the traverse bar Clean the traverse bar guide profile and rack by means of a brush or compressed air depending on the degree of soiling For this purpose manually move...

Page 28: ...sert When sending in the spectral measuring head for main tenance purposes it is also necessary to send in the tile insert of the calibrating unit When reinserting the tile in sert after BST has compl...

Page 29: ...om the front housing cover 5 Remove the front housing cover from the housing 6 Loosen the three fastening screws on the shaft to collar con nection Leave the fastening screws in the thread for now At...

Page 30: ...to install a new backing wheel 1 Insert the backing wheel with the shaft to collar connection on the shaft and push it onto the shaft all the way to the stop Compare the following figure with the shaf...

Page 31: ...o collar con nection 5 Fit the front housing cover on the housing 6 Tighten the three screws of the front housing cover 7 Position the holding bracket underneath the front housing cover and fasten it...

Page 32: ...at no body parts are within the hazard zone of the tra verse bar CAUTION This work may only be performed by qualified personnel see chapter Qualification of the Personnel page 13 Required aids Allen k...

Page 33: ...ly lift the camera unit off the support plate with two hands Deposit the camera unit on a stable level surface 7 1 2 Dismantling the spectral measuring head 1 Undo the plug connection of the signal ca...

Page 34: ...rst see chapter Installing the spectral measuring head page 34 Following this you can reinstall the camera unit see chapter Installing the camera page 35 7 2 1 Installing the spectral measuring head P...

Page 35: ...ion date of the spectral measuring head in the iPQ Center under SETTINGS If an old date is displayed there please contact the BST eltromat help desk 7 2 2 Installing the camera Perform the following s...

Page 36: ...ning work isol ate the system and secure it against being switched on again Ensure that no body parts are within the hazard zone of the tra verse bar CAUTION This work may only be performed by qualifi...

Page 37: ...wheel and rack 4 Tighten the four fastening screws After tightening the fastening screws ensure that there is some clearance between the rack of the traverse bar and the gear wheel of the traverse bar...

Page 38: ...l page 13 Perform the following work to dismantle the complete image re cording unit 1 Switch off the complete system 2 Undo the cable connections Undo all plug connections of the connecting cables X1...

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