BSH BGS5 Repair Instructions Download Page 23 | Manualshive

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Repairs

2014-01-27 / DIS 118_58300000157376_ARA_EN_C

Repair Instructions Consumer Products BGS5

Page 23 of 34

6.3

Replace cog

Required tools:

?

Allen key 2 mm (mat. no. 341995)

Prerequisite:

•

Cover has been removed.

•

Dust container has been removed.

6.3.1

Removal

1. Remove hexagon socket screw.

2. Pull out cog.
3. Replace cog.

6.3.2

Installation

► Install in reverse sequence.

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Summary of Contents for BGS5

Page 1: ...sic warning instructions 5 3 Design and function 7 3 1 Overview of appliances general 7 4 Fault diagnosis 8 4 1 Malfunction 8 4 2 Electrical faults 9 4 3 Result faults 10 4 4 Mechanical faults 11 4 5...

Page 2: ...rts the following employees in customer service Service technicians who repair domestic appliances Technical storemen in the spare parts warehouse who determine the required spare parts Call centre em...

Page 3: ...this document with danger levels and warning symbols The danger levels consist of a symbol and a warning word The warning word identifies the severity of the danger Danger level Meaning Failure to obs...

Page 4: ...onscious procedure for the repair of domestic appliances 2 3 1 Measures to be taken for each repair The following dangers are associated with the repair of domestic appliances Danger of electric shock...

Page 5: ...Basic warning instructions Exposed live components Death from electric shock Disconnect the appliance from the power supply Do not touch housing frame or components If running tests while the power i...

Page 6: ...nt Touching electrostatically sensitive components Destruction of components Apply electrostatic protection system Observe measures to protect the electrostatically sensitive components Unnecessary re...

Page 7: ...esign and function 2014 01 27 DIS 118_58300000157376_ARA_EN_C Repair Instructions Consumer Products BGS5 Page 7 of 34 3 1 Overview of appliances general There is no appliance overview for the applianc...

Page 8: ...cause Troubleshooting No current Insert mains plug Press On Off switch several times Appliance does not start Check the motor Page 15 Cable reel is defective Check the cable reel Page 13 Cable reel i...

Page 9: ...Page 29 Filter blocked Check and clean all filters if required replace Advise customer See operating instructions Appliance is not extracting Motor is running irregularly Check the motor Page 15 Motor...

Page 10: ...sitioned correctly Advise customer See Operating instructions Floor nozzle blocked or defective Clean or replace floor nozzle Advise customer See Operating instructions Floor nozzle set incorrectly Se...

Page 11: ...og seat if required replace filter insert Advise customer See operating instructions Filter cleaning mechanism unreliable Cog seat under the dust container defec tive Check and clean cog seat if requi...

Page 12: ...tube and suction hose for blockage Check and clean all filters if required replace Check seal on the housing If operation is increased reduce cleaning interval Whistling noise on the vacuum cleaner co...

Page 13: ...al function Required tools Tester 1 Hold test probes to the mains plug and connection contacts 2 Check current flow 3 IF current flow cannot be measured replace the cable reel Page 31 5 1 3 Check mech...

Page 14: ...IF the spring pretension is correct check the mechanical function winding pattern Page 10 IF the spring tension is not correct check spring tension again repeat as from Step 3 11 IF the spring pretens...

Page 15: ...motor 5 2 1 General check Prerequisite Appliance is disconnected from the power supply Cable drum has been checked Visually check cabling for damage 5 2 2 Check function manually Required tools None...

Page 16: ...ted from the power supply Cable drum has been checked Visually check cabling for damage 5 3 2 Check function manually Required tools None 1 Connect appliance to power supply 2 Switch on appliance swit...

Page 17: ...dure runs 3 times Safety mode is actuated Display lights up red permanently Minimum power setting is switched on 12 Switch appliance off and on again Result Counter for safety mode is reset 13 Cleanin...

Page 18: ...14 01 27 DIS 118_58300000157376_ARA_EN_C Repair Instructions Consumer Products BGS5 Page 18 of 34 5 4 3 If faults occur If faults occur For troubleshooting seeMalfunction Page 18 andElectrical faults...

Page 19: ...8_58300000157376_ARA_EN_C Repair Instructions Consumer Products BGS5 Page 19 of 34 6 1 Replace cover Required tools None 6 1 1 Removal 1 Lift cover up 2 Remove cover from axle housing with left right...

Page 20: ...Repairs 2014 01 27 DIS 118_58300000157376_ARA_EN_C Repair Instructions Consumer Products BGS5 Page 20 of 34 6 1 2 Installation Install in reverse sequence...

Page 21: ...air Instructions Consumer Products BGS5 Page 21 of 34 6 2 Replace knob Required tools Screwdriver Torx T15 mat no 341955 Prerequisite Cover has been removed 6 2 1 Removal 1 Remove screws 2 Remove pane...

Page 22: ...14 01 27 DIS 118_58300000157376_ARA_EN_C Repair Instructions Consumer Products BGS5 Page 22 of 34 6 2 2 Installation Ensure that the knob is in the home position in the potentiometer Install in revers...

Page 23: ...r Products BGS5 Page 23 of 34 6 3 Replace cog Required tools Allen key 2 mm mat no 341995 Prerequisite Cover has been removed Dust container has been removed 6 3 1 Removal 1 Remove hexagon socket scre...

Page 24: ...ir Instructions Consumer Products BGS5 Page 24 of 34 6 4 Replace upper part Required tools Screwdriver Torx T15 mat no 341955 Prerequisite Cover has been removed Knob has been removed 6 4 1 Removal 1...

Page 25: ...Repairs 2014 01 27 DIS 118_58300000157376_ARA_EN_C Repair Instructions Consumer Products BGS5 Page 25 of 34 3 Remove filter 4 Remove holder...

Page 26: ...pair Instructions Consumer Products BGS5 Page 26 of 34 5 Pull low pressure hose out of air guide tube 6 Remove screws from the supports 7 Lift out air guide tube and spigot 8 Remove fibre optic cable...

Page 27: ...157376_ARA_EN_C Repair Instructions Consumer Products BGS5 Page 27 of 34 10 Remove upper part 11 Pull low pressure hose out of motor control module 12 If required replace low pressure hose 6 4 2 Insta...

Page 28: ...o 341955 Prerequisite Cover has been removed Knob has been removed Upper part has been removed 6 5 1 Removal 1 Remove connection between cleaning motor and motor control modules 2 Remove screws 3 Remo...

Page 29: ...s been removed Upper part has been removed 6 6 1 Removal Replace motor control module only completely 1 Remove auxiliary air valve from seat in the capsule 2 Lift switch for filter cleaning motor out...

Page 30: ..._58300000157376_ARA_EN_C Repair Instructions Consumer Products BGS5 Page 30 of 34 6 Remove all parts of the motor control module with switch support 7 Replace motor control module 6 6 2 Installation I...

Page 31: ...e upper section has been removed Motor control module has been removed 6 7 1 Removing the cable reel 1 Unclip the upper section of the cable guide on the left and right 2 Lift out the upper section of...

Page 32: ...ucts BGS5 Page 32 of 34 6 8 Replace motor Required tools Screwdriver Torx T15 mat no 341955 Prerequisite Cover has been removed Knob has been removed Upper part has been removed Motor control module h...

Page 33: ...8_58300000157376_ARA_EN_C Repair Instructions Consumer Products BGS5 Page 33 of 34 4 Remove air duct 5 Remove seal from air duct Place the outer capsule on its head 7 Remove screws 8 Remove outer caps...

Page 34: ...inner capsule 11 Remove fan insulation 12 Remove fan buffer 13 Remove motor 14 Replace motor 6 8 2 Installation Ensure that the rubber bearing is positioned correctly in the housing Ensure that the mo...

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