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WARNING: Never operate unit without a filter or with filter access door removed. A failure to follow this warning could

result in fire, personal injury, or death.

1. Downflow/Horizontal

Each furnace requires 2 filters which are installed in the return-air duct. (See Fig. 4 and 5.) To remove filters for cleaning or replacement,
proceed as follows:

a. Disconnect electrical power before removing blower access door.

b. Remove screw from front of door and remove blower access door.

c. Reach up behind top plate, tilt filters toward center of return-air plenum, remove filters, and clean or replace as needed. Replace if torn

or if filter is disposable type.

d. If furnaces are equipped with permanent, washable filters, clean filters with tap water. Spray water through filter in opposite direction

of airflow.

e. Rinse and let dry. Oiling or coating of filters is not recommended or required.

f. Reinstall filters.

g. Replace blower access door.

h. Restore electrical power to furnace.

2. Upflow

Each furnace requires 1 or 2 filters which are installed in the blower compartment. (See Fig. 6.) To remove filters for cleaning or
replacement, proceed as follows:

a. Disconnect electrical power before removing access doors.

b. Remove blower and control access doors.

c. Release filter retainer from clip at front of furnace casing. (See Fig. 6.) For side return, clips may be used on either or both sides of the

furnace.

d. Slide filter(s) out.

e. Replace filter if torn or disposable type. If furnace is equipped with permanent, washable filters. Clean filters with tap water. Spray water

through filter in opposite direction of airflow.

f. Rinse and let dry. Oiling or coating of filter is not recommended or required.

g. Reinstall filter(s).

h. Replace blower and control access doors.

i. Restore electrical power to furnace.

B.

Blower Motor and Wheel

For long life, economy, and high efficiency, clean accumulated dirt and grease from the blower wheel and motor annually.

The following steps should be performed by a qualified service technician.

Some motors have prelubricated sealed bearings and require no lubrication. These motors can be identified by the absence of oil ports on each
end of the motor. For those motors with oil ports, lubricate motor every 5 years if motor is used on intermittent operation (thermostat FAN in
AUTO mode), or every 2 years if motor is in continuous operation (thermostat FAN in ON mode).

NOTE:

Remember to disconnect the electrical supply before removing access doors.

Table 1—Filter Size Information for Downflow/Horizontal Furnaces (In.)

FURNACE

CASING WIDTH

FILTER QUANTITY

AND SIZE

14-3/16

(2) 14 X 20 X 1

17-1/2

(2) 14 X 20 X 1

21

(2) 16 X 20 X 1

24-1/2

(2) 16 X 20 X 1

Table 2—Filter Size Information for Upflow Furnaces (In.)

FURNACE

CASING WIDTH

FILTER QUANTITY AND SIZE

Side Return

Bottom Return

14-3/16

(1) 16 X 25 X 1

(1) 14 X 25 X 1

17-1/2

(1) 16 X 25 X 1

(1) 16 X 25 X 1

21

(1) 16 X 25 X 1

(1) 20 X 25 X 1

24-1/2

(2) 16 X 25 X 1

(1) 24 X 29 X 1

—3—

Summary of Contents for GB1AAV

Page 1: ...en working on heating equipment observe precautions in the literature on tags and on labels attached to or shipped with the unit and other safety precautions that may apply Follow all safety codes In...

Page 2: ...ouch ungrounded objects recharge your body with static electricity firmly touch furnace again before touching control or wires 5 Use this procedure for installed and uninstalled ungrounded furnaces 6...

Page 3: ...th sides of the furnace d Slide filter s out e Replace filter if torn or disposable type If furnace is equipped with permanent washable filters Clean filters with tap water Spray water through filter...

Page 4: ...6 Model GB1AAV Upflow A92063 C OM 24V HUM G R Y W DRAFT SAFEGUARD SWITCH FLUE COLLECTOR BOX MOUNTING SCREWS RELIEF BOX CONTROL BOARD FILTER RETAINER WASHABLE FILTER Fig 7 Model GB3AAV Downflow A92064...

Page 5: ...on blower wheel blades The blower wheel should not be dropped or bent as balance will be affected 14 Reinstall blower wheel by reversing items 12 a through c Be sure wheel is positioned for proper rot...

Page 6: ...h heat exchanger cell 1 Attach variable speed reversible drill to end of steel spring cable end opposite brush 2 Insert brush end of cable into upper opening of cell and slowly rotate with drill DO NO...

Page 7: ...d for proper operation of the control board and flame sensing electrode The 24 v circuit contains an automotive type 3 amp fuse located on the control board See Fig 11 Any direct shorts of the 24 v wi...

Page 8: ...on thermostat connection block See Fig 11 NOTE If TEST to Com terminals are jumpered longer than 2 sec LED will flash rapidly and retrieval request will be ignored e Component Test will function as de...

Page 9: ...IGHT HARNESS CONNECTOR 24 V TRANSFORMER SEC 2 SPARE 1 SPARE 2 EAC 1 EAC ELECTRONIC AIR CLEANER TERMINALS 115 VAC 1 5 AMP MAX EAC 2 115 VAC L2 NEUTRAL CONNECTION 24 V THERMOSTAT TERMINALS BLOWER SPEED...

Page 10: ...MPONENT TEST TWIN TERMINAL TRAN TRANSFORMER 115VAC 24VAC JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTORY WIRING 115VAC FACTORY WIRING 24VAC FIELD WIRING 115VAC FIELD WIRING 24VAC CONDUCTOR ON PCB FIEL...

Page 11: ...lay 33 LIMIT OR FLAME ROLL OUT SWITCH IS OPEN If open longer than three minutes code changes to 13 Check for Defective blower motor or start capacitor Dirty filter or restricted duct system Loose blow...

Page 12: ...tatus code The status code is a 2 digit number with the first digit determined by the number of short flashes and the second digit by the number of long flashes Once status code is determined the cont...

Page 13: ...ault is cleared Check for Stuck open gas valve solenoid or leak Defective control board 23 PRESSURE SWITCH WILL NOT OPEN Check for Disconnected or obstructed pressure tubing Defective pressure switch...

Page 14: ...t theory and skills programs is available using popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in o...

Page 15: ...15...

Page 16: ...1996 CAC BDP P O Box 70 Indianapolis IN 46206 sggb1a09 16 Book Tab 1 6a 4 8a Catalog No 92 33GB 1A23...

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