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—18—

START-UP

Make the following checks and complete the Start-Up Check-
list on page CL-1 before system start-up. Also refer to
the condensing unit Installation, Start-Up and Service
Instructions for system start-up instructions and refrigerant
charging methods.

1. Check condensate drainage system:

a. Remove grille and frame from the unit.
b. On the opposite side of the drain connection,

insert a water bottle up into the fan coil unit and
fill drain pan. Refer to Fig. 22. Water must flow
steadily; if not, check the pipe slope or inspect for
any pipe restrictions.

2. Make sure that all wiring connections are correct and

that they are tight.

3. Check that all barriers, covers, and panels are in

place. Ensure that the filters and return-air grilles
have been installed and that the discharge louvers
are positioned correctly.

I. AFTER EXTENDED SHUTDOWN

If the system has been turned off for more than 12 hours and
a crankcase heater is being used, turn on the indoor and
outdoor unit disconnect switches to supply power to the
system for 12 hours BEFORE starting the system.

II. SEASONAL CHANGEOVERS

When changing heat pump system from cooling to heating or
heating to cooling, or before starting cooling only system
after it has been out of use for the winter season, perform the
following steps BEFORE starting the system:

1. Inspect and clean the outdoor unit, particularly the

coil.

2. Clean or replace the air filters in the indoor unit.

3. Clean the indoor unit drain pan and drain pipe, and

remove any obstructions. 

4. If the outdoor unit is equipped with a crankcase

heater, turn on indoor and outdoor unit disconnect
switches to supply power to the system 12 hours
before starting the system.

III. ADJUSTING AIRFLOW

A. Automatic Air Sweep

All units are equipped with an air sweep feature which
directs the airflow louvers up and down to provide optimum
room air circulation. The air sweep function can be con-
trolled by the toggle switch located on the lower right corner
of the unit. If using a thermostat with an air sweep switch,
see Fig. 20 and 21 for wiring modifications.

IV. OPERATING MODE MEMORY

 After the system is turned off or after a power failure, the
system remains in the last operating mode selected. When
the system is turned back on, or when power is automati-
cally restored, operation continues in the same operating
mode as when the system shut down.

V. AUTOMATIC OPERATION (AUTO.) MODE

If auto. mode is selected, the system automatically switches
over the operating mode from heating to cooling, or from

cooling to heating (heat pump system only) depending on the
selected temperature. Auto. mode also controls fan speed if
not manually overridden.

NOTE:

 Between the cooling cycle and the heating cycle there

is a neutral zone of approximately 2° F above and 2° F below
the selected temperature when only the fan is operating.

VI. OPERATING SEQUENCE

 Ceiling-suspended fan coil units have a relay board which
controls system operation in response to a room thermostat.
The user may manually select any one of 3 fan speeds for
unit operation. Ceiling-suspended systems may be equipped
with an accessory power ventilation kit and/or condensate
pump.

A. Fan Operation

Fan coils are capable of 3-speed operation. See thermostat
instructions for fan speed selection. When the fan(s) is oper-
ating in medium or high speed and the unit is equipped with
the power ventilation kit, the ventilation fan will operate to
provide fresh air.

B. Cooling Mode Operation

When the room thermostat senses a demand for cooling, the
fan coil relay board is energized. The indoor fan(s) will start
in the selected speed (if it is not already operating). The
reversing valve (heat pump only) will energize for cooling
operation. 

The internal condensate pump (if so equipped) runs when-
ever the reversing valve is energized (heat pump only) and/
or the unit is in cooling. As long as the condensate float
switch and freeze protection thermostat are closed, the cool-
ing relays in the fan coil unit will close. This energizes the
compressor and outdoor fan in the outdoor unit. The com-
pressor will continue to operate until the room thermostat is
satisfied. When the cooling demand is satisfied, the compres-
sor and outdoor fan will stop. If the system is in the AUTO.
position, the indoor fan will stop with the compressor. If the
unit has the accessory ventilation kit, the ventilation fan will
operate whenever the indoor fan is set for medium or high
speed.

C. Heat Pump Operation

When the room thermostat senses a demand for heating the
indoor fan will start in the selected speed (if not already
operating), and the reversing valve will not be energized.
The internal condensate pump (if supplied) and freeze
protection thermostat are not operated during heating
operation. The control relay (CR2) closes, and the compres-
sor and outdoor fan are energized through the defrost board
(DFB), which is located in the outdoor unit. The microproces-
sor logic in the DFB is energized when the compressor starts,
and the defrost timer runs. Once every 90 minutes (factory
default setting) of compressor run time, the DFB logic checks
the defrost thermostat (DFT). If the DFT is open, the unit
continues in heating operation. If the DFT is closed, the DFB
switches the unit to defrost mode. The timing on the DFB
may be set at either 30, 50, or 90 minutes.

D. Defrost (Heat Pump Only)

The DFB energizes the RVS (reversing valve solenoid), and
the reversing valve switches to the cooling position. The K1
relay on the DFB opens and the outdoor fan stops. The W2
contact on the DFB is also energized, which in turn
energizes the defrost relay on the fan coil relay board, turns
off the electric heater and stops the indoor fan.

WARNING: 

 Never operate unit without a filter or

with grille removed; damage to the unit or personal
injury may result.

Summary of Contents for 619CNF

Page 1: ...ersonnel can perform basic maintenance such as cleaning and replacing filters All other operations should be performed by trained service personnel When working on air conditioning equipment observe p...

Page 2: ...connection of the indoor and outdoor units refrigerant piping condensate drain piping thermostat wiring For some applications a fresh air intake power vent fan and or condensate pump kit may be requir...

Page 3: ...ITY tons 11 2 2 3 3 4 5 NOMINAL SIZE Btuh 18 000 24 000 30 000 36 000 48 000 60 000 OPERATING WEIGHT lb 108 108 117 117 149 179 MOISTURE REMOVAL WEIGHT Pints Hr 4 0 7 3 6 0 9 0 13 0 14 5 FINISH GM Mot...

Page 4: ...iger ant piping and servicing unit Fig 3 and 4 4 Make sure the unit is easily accessible to electrical power UNIT SIZE 018 024 030 036 048 060 NOMINAL CAPACITY tons 11 2 2 3 3 4 5 NOMINAL SIZE Btuh 18...

Page 5: ...9 4 1013 16 1493 4 57 8 1368 4 91 2 1459 2 11 2 648 048 149 151 5 119 16 1817 5 65 8 1692 5 101 4 1783 1 97 8 555 3 31 16 992 060 179 181 7 8 2336 7 3 2211 7 65 8 2302 1 115 8 601 4 119 16 1512 NOTES...

Page 6: ...crete Slab Install hanging bolts with expansion anchor E To Mount Unit 1 Remove mounting bracket and reinstall the 2 hex head bolts factory supplied into each side of indoor unit as shown in Fig 6 All...

Page 7: ...vibrations d A piston is shipped in the factory installed metering device body Fig 13 with the indoor unit Use Tables 4A 4C to verify that you have the required piston size for the system being instal...

Page 8: ...rm the insulation as this affects its performance 5 Insulate condensate drain line s that are located in or above an occupied area with a condensate proof material such as polyurethane or neoprene 6 I...

Page 9: ...g 11 Hanging Fan Coil Unit Factory supplied Fig 12 Routing Wires Over Piping NOTE Teflon Seal must face toward the outdoor heat pump unit Fig 13 AccuRater Metering Device at Service Valve Bypass Type...

Page 10: ...data is the same for both the 24 000 Btuh 024 unit and the 024 unit that has been field reconfigured for 18 000 Btuh Refer to Before Installation section on page 3 for reconfiguration details WARNING...

Page 11: ...2 All wiring must comply with the applicable local and national codes 3 Liquid line need not be insulated cooling only units 4 Wiring and piping shown are general points of connection guides only and...

Page 12: ...Operat ing Instructions Mount thermostat to a wall in the occupied space using 2 field supplied screws Locate the thermostat in an area that is not subjected to drafts or direct sunlight through windo...

Page 13: ...rked Terminal Unmarked Splice NOTES 1 If any of the original wire furnished must be replaced it must be replaced with type 90 C wire or its equivalent 2 Wire in accordance with NEC and local codes 3 T...

Page 14: ...HERMOSTAT FLATSTAT COOLING ONLY HEAT COOL 53DFS250 FS BRY SLIMLINE THERMOSTAT HEAT PUMP COOLING ONLY HEAT COOL 53DFS250 SL BRY 5 1 1 PROGRAMMABLE THERMOSTAT COOLING ONLY HEAT COOL 53DFST2 NP BRY Fig 1...

Page 15: ...s a system with the indoor unit Route 2 wires of field supplied 18 gage AWG American Wire Gage thermostat cable between the low voltage terminal block of the fan coil unit and the blue and brown low v...

Page 16: ...16 538A 619CNF CNQ 538A 619CNF CNQ Fig 20 Cooling System Wiring Diagram a40 1636...

Page 17: ...17 619CNQ 538B 538B 619CNQ Fig 21 Heat Pump Wiring Diagram a40 1637...

Page 18: ...temperature when only the fan is operating VI OPERATING SEQUENCE Ceiling suspended fan coil units have a relay board which controls system operation in response to a room thermostat The user may manua...

Page 19: ...ors are factory lubricated and require no oiling II AIR FILTERS FIG 23 A Remove Air Filters Remove filters by pulling them straight out B Clean Or Replace Filters Filters can be vacuumed or washed in...

Page 20: ...until either COOL or HEAT is displayed as desired 4 Adjust thermostat set point to desired room tempera ture If system starts within a few minutes service may not be necessary If system does not opera...

Page 21: ...ot Cool Properly Air filter s in indoor unit is dirty or needs to be replaced Clean or replace air filter s Temperature is set too high or too low Reset temperature to desired comfort setting using th...

Page 22: ...nce A large selection of product theory and skills programs are available using popular video based for mats and materials All include video and or slides plus companion book Classroom Service Trainin...

Page 23: ...WITHIN SIGHT OF THE UNIT ____________ IS THE LOW VOLTAGE CABLE INDOOR TO OUTDOOR UNIT RUN AND CONNECTED PROPERLY ____________ HAS CONDENSATE DRAIN BEEN RUN SLOPED AND TRAPPED PROPERLY ____________ IS...

Page 24: ...RIGERANT PIPING EQUIVALENT LINE LENGTH IF OVER 50 FT LIFT FAN COIL ABOVE OUTDOOR UNIT IF OVER 25 FT FAN COIL BELOW OUTDOOR UNIT IF OVER 25 FT APPLIES ONLY TO 38HDC AND 38QRC UNITS USING LONG LINES APP...

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