Bryant 563C Installation And Start-Up Instructions Manual Download Page 5

X.

INSTALL ELECTRICAL ACCESSORIES

Refer to the individual instructions packaged with kits or acces-
sories when installing.

XI.

START-UP

CAUTION:

To prevent compressor damage or personal

injury, observe the following:
• Do not overcharge system with refrigerant.
• Do not operate unit in a vacuum or at negative pressure.
• Do not disable low-pressure switch
In scroll compressor applications:
• Dome temperatures may be hot.
• In 3-phase application, incorrect phasing will cause
reverse rotation, resulting in elevated noise levels, equal-
ized pressures, and reduced current draw. Correct by
reversing power connection L1 and L2 on contactor.

CAUTION:

To prevent personal injury wear safety

glasses, protective clothing, and gloves when handling
refrigerant and observe the following:
• Back seating service valves are not equipped with
Schrader valves. Fully back seat (counter clockwise)
valve stem before removing gage port cap.
• Front seating service valves are equipped with Schrader
valves.

CAUTION:

Do not vent refrigerant to atmosphere. Re-

cover during system repair or final unit disposal.

Follow these steps to properly pump down a system and avoid
negative suction pressure.

1. Fully back seat (open) liquid and vapor tube service valves.

2. Unit is shipped with valve stem(s) front seated (closed) and

caps installed. Replace stem caps after system is opened to
refrigerant flow. Replace caps finger-tight and tighten with
wrench an additional 1/12 turn.

3. Close electrical disconnects to energize system.

4. Set room thermostat at desired temperature. Be sure set

point is below indoor ambient temperature.

5. Set room thermostat to COOL and fan control to ON or

AUTO mode, as desired. Operate unit for 15 minutes.
Check system refrigerant charge.

A.

Sequence of Operation

Turn on power to indoor and outdoor units. Transformer is
energized.

On a call for cooling, thermostat makes circuits R-Y and R-G.
Circuit R-Y energizes contactor, starting outdoor fan motor and
compressor circuit. R-G energizes indoor unit blower relay,
starting indoor blower motor on high speed.

When thermostat is satisfied, its contacts open, de-energizing
contactor and blower relay. Compressor and motors stop.

If indoor unit is equipped with a time-delay relay circuit, the
indoor blower will run an additional 90 sec to increase system
efficiency.

XII.

CHECK CHARGE

A.

Unit Charge

Factory charge is shown on unit rating plate. Adjust charge by
following procedure shown on charging tables located on unit.

NOTE:

If superheat or subcooling charging conditions are not

favorable, charge must be weighed in accordance with unit rating
plate

±

0.6 oz/ft of 3/8-in. liquid line above or below 15 ft

respectively.

EXAMPLE:

25 ft - 15 ft = 10 ft X 0.6 oz/ft = 6 oz of additional charge

B.

Cooling Only Procedure

The following procedure is valid when indoor airflow is within

±

21% of its rated CFM.

1. Operate unit a minimum of 10 minutes before checking

charge.

2. Measure suction pressure by attaching a gage to suction

valve service port.

3. Measure suction temperature by attaching an accurate

thermistor type or electronic thermometer to suction line at
service valve.

4. Measure outdoor air dry-bulb temperature with thermom-

eter.

5. Measure indoor air (entering indoor coil) wet-bulb tempera-

ture with a sling psychrometer.

6. Refer to Table 3. Find outdoor temperature and evaporator

entering air wet-bulb temperature. At this intersection, note
superheat.

7. Refer to Table 4. Find superheat temperature located in item

6 and suction pressure. At this intersection, note suction line
temperature.

8. If unit has a higher suction line temperature than charted

temperature, add refrigerant until charted temperature is
reached.

9. If unit has a lower suction line temperature than charted

temperature, reclaim refrigerant until charted temperature is
reached.

10. If outdoor air temperature or pressure at suction valve

changes, charge to new suction line temperature indicated
on chart.

XIII.

FINAL CHECKS

IMPORTANT:

Before leaving job, be sure to do the following:

1. Securely fasten all panels and covers.

2. Tighten service valve stem caps to 1/12-turn past finger

tight.

3. Leave User’s Manual with owner. Explain system operation

and periodic maintenance requirements outlined in manual.

4. Fill out Dealer Installation Checklist and place in customer

file.

CARE AND MAINTENANCE

For continuing high performance and to minimize possible equip-
ment failure, periodic maintenance must be performed on this
equipment.
Frequency of maintenance may vary depending upon geographic
areas, such as coastal applications.

—5—

Summary of Contents for 563C

Page 1: ... from improper installation of equipment 1 Locate unit away from windows patios decks etc where unit operation sound may disturb customer 2 Ensure that vapor and liquid tube diameters are appropriate to capacity of unit 3 Run refrigerant tubes as directly as possible by avoiding unnecessary turns and bends 4 Leave some slack between structure and unit to absorb vibration 5 When passing refrigerant...

Page 2: ...or unit The piston shipped with outdoor unit is correct for any approved indoor coil combination CAUTION Remove indoor coil piston if unit is to be installed on system with a TXV metering device VI MAKE PIPING CONNECTIONS WARNING Relieve pressure and recover all refrigerant before system repair or final unit disposal to avoid personal injury or death Use all service ports and open all flow control...

Page 3: ...formance enhancement The liquid tube solenoid valve must be energized during evacuation for complete removal of refrigerant TABLE 1 REFRIGERANT CONNECTIONS AND RECOMMENDED LIQUID AND VAPOR TUBE DIAMETERS IN UNIT SIZE LIQUID VAPOR VAPOR LONG LINE Connection Diameter Tube Diameter Connection Diameter Tube Diameter Connection Diameter Tube Diameter 024 3 8 3 8 5 8 5 8 5 8 3 4 030 036 3 8 3 8 3 4 3 4 ...

Page 4: ...ute Ground and Power Wires Remove access panel to gain access to unit wiring Extend wires from disconnect through power wiring hole provided and into unit control box WARNING The unit cabinet must have an uninter rupted or unbroken ground to minimize personal injury if an electrical fault should occur The ground may consist of electrical wire or metal conduit when installed in accordance with exis...

Page 5: ...indoor unit is equipped with a time delay relay circuit the indoor blower will run an additional 90 sec to increase system efficiency XII CHECK CHARGE A Unit Charge Factory charge is shown on unit rating plate Adjust charge by following procedure shown on charging tables located on unit NOTE If superheat or subcooling charging conditions are not favorable charge must be weighed in accordance with ...

Page 6: ...be weighed in NOTE Superheat F is at low side service port TABLE 4 REQUIRED SUCTION LINE TEMPERATURE F SUPERHEAT TEMP F SUCTION PRESSURE AT SERVICE PORT PSIG 61 5 64 2 67 1 70 0 73 0 76 0 79 2 82 4 85 7 0 35 37 39 41 43 45 47 49 51 2 37 39 41 43 45 47 49 51 53 4 39 41 43 45 47 49 51 53 55 6 41 43 45 47 49 51 53 55 57 8 43 45 47 49 51 53 55 57 59 10 45 47 49 51 53 55 57 59 61 12 47 49 51 53 55 57 5...

Page 7: ...NSTALLATION INSTRUCTIONS FOR DETAILS 6 TO STAGE ELECTRIC RESISTANCE HEAT CONSULT OUTDOOR THERMOSTAT INSTALLATION INSTRUCTIONS A97365 24 VAC HOT R W Y G R DH W1 W2 Y Y2 OTHER NON PROGRAMMABLE AC THERMOSTAT FK4C FAN COIL AIR CONDITIONER C INDOOR FAN HEAT STAGE 1 COOL STAGE 1 Y1 C SEE NOTE 2 G O J1 JUMPER J2 JUMPER A97363 24 VAC HOT R C W W1 Y Y2 G R DH W2 W1 Y Y2 BRYANT NON PROGRAMMABLE THERMOSTAT M...

Page 8: ...ER SEE NOTE 2 Y G W HEAT STAGE 1 COOL STAGE 1 INDOOR FAN A97366 24 VAC HOT R G W Y R C C OTHER NON PROGRAMMABLE AC THERMOSTAT FA FB FC FD FF FAN COIL AIR CONDITIONER SEE NOTE 2 G W2 HEAT STAGE 1 COOL STAGE 1 INDOOR FAN A97362 24 VAC HOT R G W W1 Y Y2 O W2 R W2 C B S1 S2 BRYANT PROGRAMMABLE THERMOSTAT MODEL AC FA FB FC FD FF FAN COIL AIR CONDITIONER G Y1 W2 L INDOOR FAN HEAT STAGE 1 COOL STAGE 1 NO...

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