Bryant 563C Installation And Start-Up Instructions Manual Download Page 4

Before making liquid tube connections, install factory-supplied
solenoid valve on indoor liquid fitting. (See Fig. 4.) Be sure to use
flare adapter supplied with the indoor coil when making connec-
tions.

CAUTION:

Wiring must comply with local codes and

NEC requirements, if a field-supplied control power
source is needed when adding solenoid.

1. Remove coil liquid connection cap and discard.

2. Mount solenoid valve on liquid tube, making sure valve

flow arrow points toward indoor coil. Mount valve in any
position except with valve body at top and electric coil at
bottom. (See Fig. 4.) Solenoid valve is to be installed a
maximum of 2 ft from indoor coil.

CAUTION:

Avoid valve damage while brazing by

wrapping valve with a heat-sinking material such as a wet
cloth.

3. Braze valve onto end of liquid tube using silver bearing or

non-silver bearing brazing material. Consult local code
requirements.

4. Braze flare adapter onto outlet end of solenoid valve.

5. Wire solenoid coil into system control circuit.

VIII.

MAKE ELECTRICAL CONNECTIONS

WARNING:

To avoid personal injury or death, do not

supply power to unit with compressor terminal box cover
removed.

Be sure field wiring complies with local and national fire, safety,
and electrical codes, and voltage to system is within limits shown
on unit rating plate. Contact local power company for correction of
improper voltage. See unit rating plate for recommended circuit
protection device.

NOTE:

Operation of unit on improper line voltage constitutes

abuse and could affect unit reliability. See unit rating plate. Do not
install unit in system where voltage or phase imbalance (3 phase)
may fluctuate above or below permissible limits.

NOTE:

Use copper wire only between disconnect switch and

unit.

NOTE:

Install branch circuit disconnect of adequate size per

NEC to handle unit starting current. Locate disconnect within sight
from and readily accessible from unit, per Section 440-14 of NEC.

A.

Route Ground and Power Wires

Remove access panel to gain access to unit wiring. Extend wires
from disconnect through power wiring hole provided and into unit
control box.

WARNING:

The unit cabinet must have an uninter-

rupted or unbroken ground to minimize personal injury if
an electrical fault should occur. The ground may consist
of electrical wire or metal conduit when installed in
accordance with existing electrical codes. Failure to
follow this warning can result in an electric shock, fire, or
death.

B.

Connect Ground and Power Wires

Connect ground wire to ground connection in control box for
safety. Connect power wiring to contactor as shown in Fig. 6.

C.

Connect Control Wiring

Route 24-v control wires through control wiring grommet and
connect leads to control wiring. (See Fig. 7.)
Use No. 18 AWG color-coded, insulated (35°C minimum) wire. If
thermostat is located more than 100 ft from unit, as measured
along the control voltage wires, use No. 16 AWG color-coded wire
to avoid excessive voltage drop.
All wiring must be NEC Class 1 and must be separated from
incoming power leads.
Use furnace transformer, fan coil transformer, or accessory trans-
former for control power, 24-v/40-va minimum.

NOTE:

Use of available 24-v accessories may exceed the mini-

mum 40-va power requirement. Determine total transformer load-
ing and increase the transformer capacity or split the load with an
accessory transformer as required.

IX.

COMPRESSOR CRANKCASE HEATER

When equipped with a crankcase heater, furnish power to heater a
minimum of 24 hr before starting unit. To furnish power to heater
only, set thermostat to OFF and close electrical disconnect to
outdoor unit.
A crankcase heater is required if refrigerant tubing is longer than
50 ft. Refer to Residential Split System Long-Line Application
Guideline.

Fig. 5—Solenoid Valve Installation

A87044

ELECTRICAL JUNCTION

ELECTRICAL COIL

VALVE

FLOW ARROW

STRAIGHT  

3

/

8

 

 IN. STUD

NOTE: System flow direction

must match arrow on
bottom of body.

Fig. 6—Line Power Connections

A94025

DISCONNECT
PER N.E.C. AND/OR
LOCAL CODES

CONTACTOR

GROUND
LUG

FIELD GROUND

WIRING

FIELD POWER

WIRING

BLUE

3 PHASE ONLY

—4—

Summary of Contents for 563C

Page 1: ... from improper installation of equipment 1 Locate unit away from windows patios decks etc where unit operation sound may disturb customer 2 Ensure that vapor and liquid tube diameters are appropriate to capacity of unit 3 Run refrigerant tubes as directly as possible by avoiding unnecessary turns and bends 4 Leave some slack between structure and unit to absorb vibration 5 When passing refrigerant...

Page 2: ...or unit The piston shipped with outdoor unit is correct for any approved indoor coil combination CAUTION Remove indoor coil piston if unit is to be installed on system with a TXV metering device VI MAKE PIPING CONNECTIONS WARNING Relieve pressure and recover all refrigerant before system repair or final unit disposal to avoid personal injury or death Use all service ports and open all flow control...

Page 3: ...formance enhancement The liquid tube solenoid valve must be energized during evacuation for complete removal of refrigerant TABLE 1 REFRIGERANT CONNECTIONS AND RECOMMENDED LIQUID AND VAPOR TUBE DIAMETERS IN UNIT SIZE LIQUID VAPOR VAPOR LONG LINE Connection Diameter Tube Diameter Connection Diameter Tube Diameter Connection Diameter Tube Diameter 024 3 8 3 8 5 8 5 8 5 8 3 4 030 036 3 8 3 8 3 4 3 4 ...

Page 4: ...ute Ground and Power Wires Remove access panel to gain access to unit wiring Extend wires from disconnect through power wiring hole provided and into unit control box WARNING The unit cabinet must have an uninter rupted or unbroken ground to minimize personal injury if an electrical fault should occur The ground may consist of electrical wire or metal conduit when installed in accordance with exis...

Page 5: ...indoor unit is equipped with a time delay relay circuit the indoor blower will run an additional 90 sec to increase system efficiency XII CHECK CHARGE A Unit Charge Factory charge is shown on unit rating plate Adjust charge by following procedure shown on charging tables located on unit NOTE If superheat or subcooling charging conditions are not favorable charge must be weighed in accordance with ...

Page 6: ...be weighed in NOTE Superheat F is at low side service port TABLE 4 REQUIRED SUCTION LINE TEMPERATURE F SUPERHEAT TEMP F SUCTION PRESSURE AT SERVICE PORT PSIG 61 5 64 2 67 1 70 0 73 0 76 0 79 2 82 4 85 7 0 35 37 39 41 43 45 47 49 51 2 37 39 41 43 45 47 49 51 53 4 39 41 43 45 47 49 51 53 55 6 41 43 45 47 49 51 53 55 57 8 43 45 47 49 51 53 55 57 59 10 45 47 49 51 53 55 57 59 61 12 47 49 51 53 55 57 5...

Page 7: ...NSTALLATION INSTRUCTIONS FOR DETAILS 6 TO STAGE ELECTRIC RESISTANCE HEAT CONSULT OUTDOOR THERMOSTAT INSTALLATION INSTRUCTIONS A97365 24 VAC HOT R W Y G R DH W1 W2 Y Y2 OTHER NON PROGRAMMABLE AC THERMOSTAT FK4C FAN COIL AIR CONDITIONER C INDOOR FAN HEAT STAGE 1 COOL STAGE 1 Y1 C SEE NOTE 2 G O J1 JUMPER J2 JUMPER A97363 24 VAC HOT R C W W1 Y Y2 G R DH W2 W1 Y Y2 BRYANT NON PROGRAMMABLE THERMOSTAT M...

Page 8: ...ER SEE NOTE 2 Y G W HEAT STAGE 1 COOL STAGE 1 INDOOR FAN A97366 24 VAC HOT R G W Y R C C OTHER NON PROGRAMMABLE AC THERMOSTAT FA FB FC FD FF FAN COIL AIR CONDITIONER SEE NOTE 2 G W2 HEAT STAGE 1 COOL STAGE 1 INDOOR FAN A97362 24 VAC HOT R G W W1 Y Y2 O W2 R W2 C B S1 S2 BRYANT PROGRAMMABLE THERMOSTAT MODEL AC FA FB FC FD FF FAN COIL AIR CONDITIONER G Y1 W2 L INDOOR FAN HEAT STAGE 1 COOL STAGE 1 NO...

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